Hoist Fitness RPL-5201-A Owner's Manual

Hoist Fitness RPL-5201-A Owner's Manual

Late loaded pull down home gym

Advertisement

Quick Links

PLATE LOADED PULL DOWN
Note: Both Serial Number and Model Number are Required when Ordering Parts
RECORD SERIAL NUMBER HERE
MACHINE CODE
A07
RPL-5201-A
Customer Service
(800) 548-5438
(858) 578-7676
Fax
(858) 578-9558

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the RPL-5201-A and is the answer not in the manual?

Questions and answers

Summary of Contents for Hoist Fitness RPL-5201-A

  • Page 1 RPL-5201-A PLATE LOADED PULL DOWN Note: Both Serial Number and Model Number are Required when Ordering Parts Customer Service RECORD SERIAL NUMBER HERE (800) 548-5438 (858) 578-7676 MACHINE CODE (858) 578-9558...
  • Page 2: Table Of Contents

    OWNER'S MANUAL CONTENTS INSTRUCTIONS ..............FRAME ASSEMBLY .............. MACHINE ADJUSTMENT............PRE-ASSEMBLY..............DECAL PLACEMENT............. DECAL REFERENCE............. PART LIST................ABBREVIATIONS..............BOLT SIZING CHART............WASHER SIZING CHART............MAINTENANCE SCHEDULE..........GENERAL MAINTENANCE INFORMATION......WEIGHT TRAINING TIPS............EXERCISE LOG..............LIMITED WARRANTY............RPL-5201-A ASSEMBLY PAGE 01...
  • Page 3: Instructions

    Be sure to have your serial number and this manual when calling. When all parts have been accounted for, continue on. TOOLS REQUIRED Ratchet Wrench 1/2", 9/16" and 3/4" Sockets Adjustable Wrench Rubber Mallet Tape Measure Level Hex Key Wrench Set 2 People Required for Assembly PAGE 02 RPL-5201-A ASSEMBLY...
  • Page 4 OWNER'S MANUAL ***THIS PAGE WAS INTENTIONALLY LEFT BLANK*** RPL-5201-A ASSEMBLY PAGE 03...
  • Page 5: Frame Assembly

    OWNER'S MANUAL FRAME ASSEMBLY PAGE 04 RPL-5201-A ASSEMBLY...
  • Page 6 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - HAND TIGHTEN HARDWARE. RPL-5201-A ASSEMBLY PAGE 05...
  • Page 7 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. PAGE 06 RPL-5201-A ASSEMBLY...
  • Page 8 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - HAND TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. RPL-5201-A ASSEMBLY PAGE 07...
  • Page 9 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - HAND TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY PAGE 08 RPL-5201-A ASSEMBLY...
  • Page 10 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - HAND TIGHTEN HARDWARE - REPEAT ASSEMBLY FOR OPPOSITE SIDE. RPL-5201-A ASSEMBLY PAGE 09...
  • Page 11 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - WRENCH TIGHTEN ALL PREVIOUSLY HAND TIGHTENED HARDWARE. PAGE 10 RPL-5201-A ASSEMBLY...
  • Page 12 FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. PROPERLY INSTALLED VIEW NOTE: BE SURE BOLT (91) IS INSTALLED SO BOLT HEAD FITS INTO HEX BOLT LOCK, AS SHOWN. RPL-5201-A ASSEMBLY PAGE 11...
  • Page 13 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. PROPERLY INSTALLED VIEW NOTE: BE SURE BOLTS (90) ARE INSTALLED SO BOLT HEAD FITS INTO HEX BOLT LOCK, AS SHOWN. PAGE 12 RPL-5201-A ASSEMBLY...
  • Page 14 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - REPEAT ASSEMBLY FOR OPPOSITE SIDE. RPL-5201-A ASSEMBLY PAGE 13...
  • Page 15 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - REPEAT ASSEMBLY FOR OPPOSITE SIDE. STEP 1 STEP 2 PAGE 14 RPL-5201-A ASSEMBLY...
  • Page 16 NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. - REPEAT ASSEMBLY FOR OPPOSITE SIDE. NOTE: ONCE HARDWARE IS FULLY TIGHTENED, GENTLY RELEASE ARMS (18,19) TO PREVENT DAMAGE TO YOUR EQUIPMENT. RPL-5201-A ASSEMBLY PAGE 15...
  • Page 17 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - REPEAT ASSEMBLY FOR OPPOSITE SIDE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. PAGE 16 RPL-5201-A ASSEMBLY...
  • Page 18 LOOSEN JAM NUT AND THREAD BOLT IN/OUT TO GIVE THE CABLE PROPER TENSION. RE-TIGHTEN JAM NUT. JAM NUT CABLE BOLT PROPERLY INSTALLED VIEW NOTE: BE SURE CABLE (1) RUNS BETWEEN PULLEYS (35) AND GUARD PINS AS SHOWN. 81 3/8" 2067 RPL-5201-A ASSEMBLY PAGE 17...
  • Page 19 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - REPEAT ASSEMBLY FOR OPPOSITE SIDE. PAGE 18 RPL-5201-A ASSEMBLY...
  • Page 20 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. RPL-5201-A ASSEMBLY PAGE 19...
  • Page 21 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - REPEAT ASSEMBLY FOR OPPOSITE SIDE. PAGE 20 RPL-5201-A ASSEMBLY...
  • Page 22 - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. *IMPORTANT* NOW THAT THE RPL-5201-A IS COMPLETELY ASSEMBLED TAKE TIME TO ASSURE THAT YOUR UNIT IS ASSEMBLED SQUARE AND PERPENDICULAR. IF YOUR UNIT IS NOT PERPENDICULAR IN BOTH DIRECTIONS, IT WILL BE NECESSARY TO LOOSEN SOME FRAME HARDWARE TO RE-ALIGN THE FRAME AND RETIGHTEN BOLTS.
  • Page 23: Machine Adjustment

    TO THE HIGHEST POINT OF THE MACHINE MATCHES THIS DRAWING. BE SURE TO RE-TIGHTEN 16mm FLANGED NUTS (96). TIGHTEN CABLE ANCHORS (50) TO REMOVE SLACK FROM THE CABLE (1), AND RETIGHTEN JAM NUTS (97). 85 3/4" wo/ RUBBER FOOT 86" w/ RUBBER FOOT PAGE 22 RPL-5201-A ASSEMBLY...
  • Page 24 FOOT ASSEMBLY (15) SO THAT ALL UNIT FOOT PADS ARE IN CONTACT WITH THE FLOOR. ONCE THE PROPER HEIGHT IS REACHED AND ALL FOOT PADS ARE IN CONTACT WITH THE FLOOR, BE SURE TO RE-TIGHTEN 16mm FLANGED NUT. PAGE 23 RPL-5201-A ASSEMBLY...
  • Page 25: Pre-Assembly

    OWNER'S MANUAL PRE ASSEMBLY RPL-5201-A ASSEMBLY PAGE 24...
  • Page 26: Decal Placement

    OWNER'S MANUAL DECAL PLACEMENT NOTE: - ALL DECALS ARE CENTERED UNLESS OTHERWISE STATED. RPL-5201-A ASSEMBLY PAGE 25...
  • Page 27: Decal Reference

    OWNER'S MANUAL DECAL REFERENCE 021-0003230 021-0003334 021-0018022 800 LBS. MAXIMUM WEIGHT RATING 021-0003320 021-0003543 021-0003341 021-0003113 PAGE 26 RPL-5201-A ASSEMBLY...
  • Page 28 OWNER'S MANUAL DECAL REFERENCE CONTINUED 021-0003405 SERIAL # DECAL 021-0003710 021-0003008 021-0003688 021-0003135 RPL-5201-A ASSEMBLY PAGE 27...
  • Page 29 OWNER'S MANUAL ***THIS PAGE WAS INTENTIONALLY LEFT BLANK*** PAGE 28 RPL-5201-A ASSEMBLY...
  • Page 30: Part List

    OWNER'S MANUAL PART LIST NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED ITEM NO. PART NUMBER DESCRIPTION QTY. 010-01C0407 CABLE ASSEMBLY: RPL-5201-A 81 3/8" LG. 022-01PD2056 SEAT PAD ASSEMBLY 022-01PDR018 ROLLER PAD 5.00" X 8.00" LG. 026-01X2396 REAR LINK ASSEMBLY...
  • Page 31 011-0101063 3/8"-16UNC X 1.00" SHCS (WZ) 011-0407022 3/8"-16UNC X 1.00" HHB (WZ) 011-0107026 3/8"-16UNC X 2.25" HHB (WZ) 011-0101026 3/8"-16UNC X 1.00" BHCS (WZ) 011-0401002 3/8"-16UNC X 1.25" BHCS (SS) 011-0101048 3/8"-16UNC X 3.00" BHCS (WZ) RPL-5201-A ASSEMBLY PAGE 30...
  • Page 32 DECAL HOISTFITNESS.COM LOGO SERIAL # DECAL DECAL HOIST SERIAL # 1.63" X 2.63" 013-0102007 5/16" INTERNAL LOCK WASHER (WZ) 013-0303009 M12 SPLIT LOCK WASHER (WZ) 011-0101079 1/2"-13UNC X 4.50" BHCS (WZ) 026-01PL2295 RUBBER TUBE .75" X 1.88" PAGE 31 RPL-5201-A ASSEMBLY...
  • Page 33: Abbreviations

    BZ = Black Zinc WZ = White Zinc HHB = Hex Head Bolt FHCS = Flat Head Cap Screw BHCS = Button Head Cap Screw SHCS = Socket Head Cap Screw SHSS = Socket Head Shoulder Screw RPL-5201-A ASSEMBLY PAGE 32...
  • Page 34: Bolt Sizing Chart

    3 1/2" 4 1/2" 5 1/2" 1" 2" 3" 4" 5" 0" 1 3/4" 2 3/4" 3 3/4" 1/2" SHSS 1 1/4" 2 1/4" 3 1/4" 1 1/2" 2 1/2" 3 1/2" 1" 2" 3" 4" 0" PAGE 33 RPL-5201-A ASSEMBLY...
  • Page 35 2 3/4" 2 1/4" 1 1/4" 1 1/2" 2 1/2" 1" 2" 3" 0" 3/8" BHCS 3/8" SHCS 3/4" 3/4" 1" 0" 0" 1/4" HHB 1/2" FHCS 3/4" 3/4" 1 1/4" 1 1/2" 1" 0" 1" 0" PAGE 34 RPL-5201-A ASSEMBLY...
  • Page 36: Washer Sizing Chart

    CURVED WASHER LOCK WASHER LOCK WASHER LOCK WASHER SPACER 026-01M0238 016-0009003 013-0003002 2" ALUMINUM 1" SHIM WASHER 3/8" FENDER WASHER FLATHEAD CAP 013-0003004 026-01PL151 1 1/16" PLASTIC 1 1/16" FENDER WASHER FENDER WASHER 014-0018002 1" LONG SPACER PAGE 35 RPL-5201-A ASSEMBLY...
  • Page 37 026-01M0762 026-01M0768 .44" LONG HEAVY 1 1/4" LONG HEAVY 1 1/2" LONG HEAVY FLANGED SPACER FLANGED SPACER FLANGED SPACER 026-01M0239 026-01M0240 1 5/8" ALUMINUM 1 3/8" ALUMINUM FLATHEAD CAP FLATHEAD CAP 026-01M0600 .625" LONG FLANGED SPACER PAGE 36 RPL-5201-A ASSEMBLY...
  • Page 38: Maintenance Schedule

    Repack with Grease; 6 MONTHS YEARLY Linear Bearings Replace; Cables, Belts and Connecting Parts YEARLY 3 YEARS Your equipment comes with a commercial maintenance decal. For personal, in home use, please follow the home maintenance schedule listed above. PAGE 37 RPL-5201-A ASSEMBLY...
  • Page 39: General Maintenance Information

    OWNER'S MANUAL HOIST FITNESS SYSTEMS GENERAL MAINTENANCE INFORMATION Links, Pull-Pins, Snap Hooks, Swivels, Weight Stack Pins: *Check all pieces for signs of visible wear or damage. *Check springs in snap hooks and pull-pins for proper tension and alignment. *If the spring sticks or has lost its rigidity, replace it immediately.
  • Page 40: Weight Training Tips

    To be successful in your exercise program, it is important to develop an understanding of the basic principles of strength training. Now that you have your RPL-5201-A HOIST® Fitness System, it is only natural that you want to get started immediately. First, determine a set of realistic goals and objectives for yourself.
  • Page 41 OWNER'S MANUAL ***THIS PAGE WAS INTENTIONALLY LEFT BLANK*** PAGE 40 RPL-5201-A ASSEMBLY...
  • Page 42: Exercise Log

    OWNER'S MANUAL PAGE 41 RPL-5201-A ASSEMBLY...
  • Page 43: Limited Warranty

    Hoist Fitness Systems warrants this product to the original purchaser to be free from defects in workmanship and/or materials under normal use or service. If at any time a component part is defective, Hoist Fitness Systems shall repair or replace it (at Hoist Fitness Systems option) within a reasonable period of time. This warranty does not cover costs of removal.

Table of Contents