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Archgard 40-dvi40n Optima 40 - SB Installation, Operation And Maintenance Manual

Gas fired vented room heater (direct vent)
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WARNING: If the information in this manual is not
followed exactly, fire or explosion may result
causing property damage, personal injury or loss
of life.
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS:
* Do not try to light any appliance.
* Do not touch any electrical switch; do not use
any phone in your building.
* Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
* If you cannot reach your gas supplier, call the
fire department.
Installation and service must be performed by a
qualified installer, service agency or the gas
supplier.
Installer: Please leave this manual with the appliance owner for future reference
Gas Fired Vented Room
For use with Natural Gas or Propane*
U
SERS'
O
M
This appliance may be installed in an after-market,
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by local
codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a
certified kit is used.
*Conversion Kit Required for Propane Use
7116 Beatty Dr
Mission, BC V2V 6B4
Canada
40-dvi40n
Optima 40 - SB
Heater (Direct Vent)
Serial # 1027 & up
I
NSTALLATION
PERATION and
AINTENANCE
M
ANUAL
200-1908
November 2009

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Summary of Contents for Archgard 40-dvi40n Optima 40 - SB

  • Page 1 40-dvi40n Optima 40 - SB Gas Fired Vented Room Heater (Direct Vent) Serial # 1027 & up For use with Natural Gas or Propane* SERS’ NSTALLATION PERATION and AINTENANCE ANUAL WARNING: If the information in this manual is not followed exactly, fire or explosion may result causing property damage, personal injury or loss of life.
  • Page 2 5.08: Modifications to NFPA-54, Chapter 10 (2) Revise 10.8.3 by adding the following additional requirements: (a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for resi- dential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satis- fied:...
  • Page 3 Optional Accessories. Check with your Authorized Archgard Dealer for a full complement of decorative accessories to suit your home’s décor and your tastes. Some of the accessories available are: 24K Gold Overlay (for the flat...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS PAGE Caution and Safety Instructions Appliance Certification / Installation Codes / Specifications / High Altitude Appliance Dimensions / Minimum Fireplace Dimensions Clearance to Combustibles Gas Connections Appliance Description / Leveling the Appliance / Electrical Requirements Venting Instructions Surround Installation / Trim Instructions Optional Wall Switch, Thermostat or Remote Control - Suggested wiring Log Placement / Ceramic Brick Panels...
  • Page 5 Optima 40 - SB CAUTION FOR YOUR SAFETY - Do not install or operate your Archgard Optima 40-SB Direct Vent Gas Insert without reading and understanding this manual. Any installation or operational deviation from this instruction manual voids the Archgard Industries Warranty and may prove hazardous.

  • Page 6: Appliance Certification / Installation Codes / Specifications / High Altitude

    - ANSI Z21.88b-2003 / CSA 2.33b-2003, Vented Gas Fireplace Heaters, - CAN / CGA-2.17-M91, Gas-Fired Appliances for Use at High Altitudes Please contact Archgard Industries Ltd., if you have any questions regarding the certification of this appliance. INSTALLATION CODES This appliance must be installed by a qualified gas appliance installer.

  • Page 7: Appliance Dimensions / Minimum Fireplace Dimensions

    Optima 40 - SB DIMENSIONS APPLIANCE DIMENSIONS 28” (711 mm) 18 ½” (470 mm) 14” (356 mm) 14 ⅛” (359 mm DSK-40 or ESK-40 (STANDARD SURROUND) 44” (1118 mm) 29 ⅝” (752 mm) LSK-40 (LARGE FLAT SURROUND) 47 ¼” (1200 mm) 31 ⅜”...

  • Page 8: Clearance To Combustibles

    Optima 40 - SB CLEARANCES TO COMBUSTIBLES WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury or loss of life. CAUTION: This appliance is designed for used in any masonry or factory built wood burning fireplace.

  • Page 9: Gas Connections

    Optima 40 - SB GAS CONNECTIONS Before connecting the appliance to the gas supply line, double check that the appliance you have purchased is designed for the gas type you are using. The gas type markings are located on the certification label and also on the appliance’s gas valve. Adequate clearance for proper installation and checking of the gas connections must be provided.

  • Page 10: Appliance Description / Leveling The Appliance / Electrical Requirements

    Optima 40 - SB APPLIANCE DESCRIPTION TOP VIEW On/Off Rocker Switch Gas Inlet side and power cord outlet Exhaust Fresh Air Intake LEVELING THE OPTIMA 40-SB DIRECT VENT INSERT Before placing the appliance into the fireplace, check the hearth of the fireplace to see if it is level with the front of the fireplace.

  • Page 11: Venting Instructions

    Approved vent terminals are: Archgard terminal. Part # 999-INS-TK. Simpson Dura-Vent terminal. Part # 980, 923GK (adaptor with flashing) or 991 (high wind cap) NO OTHER VENTING SYSTEM OR COMPONENTS MAY BE USED. If you are using DuraVent vertical termination cap, follow the instructions provided with the DuraVent cap.
  • Page 12 Optima 40 - SB VENTING INSTRUCTIONS 999-INS-TK Instructions for use with Archgard vertical termination cap. Part # 999-INS-TK. Install the termi- nation cap being sure to provided sufficient space (around and on top) so as to not to impede the flow of air both into and out-of the cap.

  • Page 13: Surround Installation / Trim Instructions

    Optima 40 - SB SURROUND INSTALLATION Make sure the gas and electrical lines are properly connected to the appliance. Slide the unit into the fireplace and slide the excess flue liner material back onto the chimney. Before the appliance is fully recessed into the fireplace attach the surround onto the appliance. The return flange on the side of the surround fits on the inside of the mounting rails on the appliance.
  • Page 14 Fig.1. This will allow the original on/off rocker switch to be used in case the device that is mounted to the wall becomes inoperable. Note: Archgard Industries Ltd. does not manufacture or sell any wall switch or wall thermostat, and will not extend warranty to them.

  • Page 15: Log Placement / Ceramic Brick Panels

    Optima 40 - SB LOG PLACEMENT The Archgard pan burner bed and fiber logs are designed to give a realistic fire package, and created to look the same as the day they were originally installed. Care must be given when first installing the logs, and if removed for servicing, as they can be damaged or broken if not handled properly.
  • Page 16 Optima 40 - SB LOG PLACEMENT - Continued Step 1. Locate log #1 and place it on the right side of burner, aligning the pins on the burner with holes in the log as shown. Step 2. Locate log #2 and place it on the left side of burner, aligning the pins on the burner with holes in the log as shown.
  • Page 17 Optima 40 - SB LOG PLACEMENT - Continued Step 3. Locate log #3 and place it on the left side of burner, aligning the pins on the burner with holes in the log as shown. Step 4. Locate log #4 and place it on the burner, aligning the pins on the burner with holes in the log as shown.
  • Page 18 Optima 40 - SB LOG PLACEMENT - Continued Step 5. Locate log #5 and place it on the burner as shown. Step 6. Locate log #6 and place it as shown.
  • Page 19 Optima 40 - SB LOG PLACEMENT - Continued Step 7 Locate Embers (Part #310-0019) and place as shown. IMPORTANT: Embers should not be placed over the burner ports. Do not block off burner ports or air passages under the left and right logs or the three secondary air holes in the burner.
  • Page 20 CERAMIC BRICK PANELS The Optima 40-SBN has optional brick and glass panels and must be installed as shown. If you find any damage to the Ceramic Brick Panels please contact the Authorized Archgard Dealer where you purchased your appliance to order replacements.
  • Page 21 Optima 40 - SB BRICK PLACEMENT Continued Right Brick Panel Placement as Shown...
  • Page 22 Optima 40 - SB Left Brick Panel Placement as Shown NOTE: Installing the panels in any other position other than shown will result in flame im- pingement causing sooting of the logs, brick liner and ceramic glass viewing area.

  • Page 23: Final Installation Check / Initial Operation

    Optima 40 - SB FINAL INSTALLATION CHECK Each Archgard Gas Fireplace is checked and tested at the factory prior to being packaged, and shipped to our dealers, and finally installed in your home. Archgard recommends that before leaving this unit with the customer, the installer must ensure that the appliance is firing cor- rectly, and that the electrical system is in working order.

  • Page 24: First Fire / Lighting Instructions

    Optima 40 - SB FIRST FIRE When operated for the first few times, the appliance will emit some odor and fumes. This is due to the heat from the appliance evaporating the oils and solvents used in fabricating the appliance. Close off the room to the rest of the house and open all windows. Keep the room well ventilated as smoke alarm may sound.

  • Page 25: Lighting Instructions On Rating Plate

    Optima 40 - SB LIGHTING INSTRUCTIONS ON RATING PLATE FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire of explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by a spark •...

  • Page 26: Glass Door Removal / If Your Glass Breaks

    Replacement of the glass should be done by a licensed or qualified service person. IF YOUR GLASS BREAKS In the event your glass cracks or breaks, Archgard recommends that a new door assembly be ordered to replace the original door.

  • Page 27: Optional Bay Door Installation Instructions

    After opening the bay door package, inspect the door to ensure that no damage has occurred inside the package. Please report any damage immediately to your Authorized Archgard Dealer. Installation of the Bay Door Option does not change any clearances stated on the rating plate or Installation Operation and Maintenance Manual accompanying the appliance.

  • Page 28: Troubleshooting

    Optima 40 - SB TROUBLESHOOTING Please check to make sure the instructions are followed exactly before attempting troubleshooting of the appliance. WARNING: Troubleshooting and servicing of gas and electrical devices of the appliance should only be conducted by a qualified service technician. SYMPTOM ACTION Pilot will not light after...
  • Page 29 Optima 40 - SB TROUBLESHOOTING SYMPTOM ACTION The main burner does not turn 3. Check to make sure the thermostat is set high enough to turn on the on with the pilot lit. Cont... appliance. 4. Check that the remote switch or the thermostat is turned on. 5.

  • Page 30: Maintenance / Cleaning The Appliance

    The exterior painted surfaces, glass and gold trims may be cleaned with a soft, non-abrasive cloth and water or a suitable, mild, non-abrasive cleaner. Regularly: Frequent cleaning of the ceramic glass is required. Archgard recommends using a good • quality “gas fireplace” glass cleaner that is available at any hearth retail location. DO NOT CLEAN WHILE HOT.

  • Page 31: Servicing Under Warranty / Adjusting Primary Air

    Optima 40 - SB SERVICING UNDER WARRANTY Before servicing, read the terms and conditions of the Archgard warranty at the back of the manual. Contact the Authorized Archgard dealer were you purchased the appliance from and provide them with details of the problem together with the initial installation information (from the back of this manual).

  • Page 32: Changing Main Burner Orifice

    “float”. This is required for expansion & contraction of the pan burner. THIS APPLIANCE IS EQUIPPED FOR NATURAL GAS. A Conversion kit is required to convert for Propane use. To order the Conversion kit, please contact your Authorized Archgard Dealer. See Page 36 for Part number.
  • Page 33 7/16” (11 mm) wrench, turn ¼ 7/16” (11 mm) open then push the small metal tab across to WRENCH (HERE) the other side of the body and retighten. Call your local Authorized Archgard Dealer to purchase the correct fuel conversion kit for your gas appliance.

  • Page 34: Replacing Convection Blower / Wiring Diagram

    Optima 40 - SB REPLACING CONVECTION BLOWER CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical code, CSA C22.1.

  • Page 35: Valve Tray Assembly / Parts List

    Optima 40 - SB VALVE TRAY ASSEMBLY Item # Item Description Unit 308-0043 Valve, ROBERTSHAW, Hi/Low Natural Gas 308-0005 Replacement Piezo Igniter, SIT controls (see page 28) 301-6007 7” Flex line assembly, flanged orifice 301-0068 Orifice (Main Burner Orifice) Drill to # 34 DMS (2.76 mm) for Natural Gas / Drill to #51 for LP (Propane) Gas 620-0004 Aluminum Pilot Box 314-0127 Gasket Ceramic Paper...
  • Page 36 Optima 40 - SB PARTS LIST - LOGS AND BURNER STEEL BURNER Item # Item Description Unit 310-6400-1 Premium Log # 1 310-6400-2 Premium Log # 2 310-6400-3 Premium Log # 3 310-6400-4 Premium Log # 4 310-6400-5 Premium Log # 5 310-6400-6 Premium Log # 6 310-6400 Complete 6 piece Logset replacement...

  • Page 37: Replacement Parts List

    Optima 40 - SB REPLACEMENT PARTS LIST Item # Item Description Unit 200-0219 Owner’s Manual 840-0005 Top Louver (grill) assembly (Metallic Black) 840-0004 Bottom Louver (grill) assembly (Metallic Black) 300-0030 Hinge Self Closing Brass 800-0070 Air Shutter Assembly 314-0131 Air Shutter Gasket 800-0031 Wiring Harness assembly for On/Off Rocker Switch 305-0019...
  • Page 38 Optima 40 - SB REPLACEMENT PARTS LIST Item # Item Description Unit Replacement parts for 40-DBAY Bay Door (Option) 300-0031 Magnet, #7 Pull 307-0050 Glass, 6mm Tempered (Middle Piece) 307-0051 Glass, 6mm Tempered (Side Piece) 308-0112 Knob Ext. ON/OFF 308-0111 Knob Ext.

  • Page 39: Warranty

    Problem Description ❖ NOTE: Warranty may be void if work is carried out by an unqualified person (s). Only original Archgard parts may be used. Please consult your Archgard dealer or representative if in doubt about a replacement part (s).

  • Page 40: Frequently Asked Questions

    Q. My fan/blower makes a “whirring” or “humming” noise. A. Your Archgard gas appliance uses a powerful fan to push heated air into your room. It is not unusual to hear a “humming” noise when your fan is running. Note: the sound will change depending on the set- ting that your fan speed control is set at.

  • Page 41: Notes

    Optima 40 - SB NOTES...

  • Page 43: Warranty Registration

    POSTAGE WARRANTY REGISTRATION ARCHGARD INDUSTRIES LTD. 7116 BEATTY DRIVE MISSION, B.C. CANADA V2V 6B4 FOLD DOWN AT LINE FOLD DOWN AT LINE & TAPE CLOSED 40-DVI40N Model # : Serial #: Date Installed: Name & Address: City: State/Prov: Phone: ( ______ ) Dealer's Name &...
  • Page 45 Archgard Industries Ltd. 7116 Beatty Drive Mission, B.C. V2V 6B4 Canada Website: www.archgard.com...

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Optima 40-sb

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