Archgard 45-DVFE28LN-1 Installation, Operation And Maintenance Manual

Archgard 45-DVFE28LN-1 Installation, Operation And Maintenance Manual

Gas fired direct vent fireplace
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WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in
serious injury, death, or property damage.
- Do not store or use gasoline or other flammable vapors or
liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance
Do not touch any electrical switch; do not use any
phone in your building
Leave the building immediately
Immediately call your gas supplier from a neighbor's
phone. Follow the gas suppliers instructions
If you can not reach your gas supplier, call the fire
department
- Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
English and French Installation Manuals available through your
local dealer or visit our website at: www.archgard.com
Les manuels d'installation en anglais et en français son
disponibles chez votre détaillant local ou en visitant notre site
web: www.archgard.com
INSTALLER:
LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER:
RETAIN THIS MANUAL FOR FUTURE REFERENCE.
ARCHGARD FIREPLACE PRODUCTS
7116 Beatty Drive
Mission, BC V2V 6B4 Canada
INSTALLATION, OPERATION, AND
MAINTENANCE MANUAL
MODEL:
GAS FIRED DIRECT VENT FIREPLACE
S/N 450000 AND UP
This appliance may be installed in an aftermarket
permanently located, manufactured home (USA only) or
mobile home where not prohibited by local codes.
This appliance is only for use with the type of gas indicated
on the rating plate. This appliance is not convertible for use
with other gases, unless a certified kit is used.
Gas Fireplace Energy Efficiency Rating
68.35%
Based on CSA P.4.1-15
45-DVFE28LN-1
200-0018-01
August 28, 2019

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Summary of Contents for Archgard 45-DVFE28LN-1

  • Page 1 English and French Installation Manuals available through your local dealer or visit our website at: www.archgard.com Les manuels d'installation en anglais et en français son disponibles chez votre détaillant local ou en visitant notre site web: www.archgard.com...
  • Page 2: Table Of Contents

    18.9 Wiring Schematic 9.1 Installation Overview 18.10 Removing the Baffle 10.0 Venting Instructions 18.11 Removing the Burner Surround 10.1 Archgard Venting Components 18.12 Replacing the Burner 10.2 Vent Run Guide 18.13 Replacing the Pilot 10.3 Third Party Venting Components 18.14 Replacing the Gas Valve 10.4 Termination Location Clearances...
  • Page 3: Introduction

    Thank You and Congratulations for choosing an Archgard Gas Fireplace! The 45-DVFE28LN-1 is one of the most advanced Direct Vent heaters available today. It is solidly designed using the latest technology and manufactured to the highest quality. It is our aim to provide you with an appliance that brings many trouble-free years of reliable service.
  • Page 4: Safety Information

    For more information, visit www.P65Warnings.ca.gov. Each Archgard Gas Fireplace is checked and tested at the factory prior to being packaged and shipped to our dealers and finally installed in your home. Before leaving this unit with the customer, the installer must ensure that the appliance is firing correctly and that the electrical system is in working order.
  • Page 5: Technical Information

    Commonwealth of Massachusetts: This appliance has been manufactured in accordance with Massachusetts code 248 CMR 5.00. Approval Code: TBD. (https://licensing.reg.state.ma.us/pubLic/pl_products/pb_pre_form.asp). Please contact Archgard Industries Ltd., if you have any questions regarding the certification of this appliance. 3.2 Installation Codes This appliance must be installed by a qualified gas appliance installer. The installation must conform with the local codes or, in the absence of local codes, with the current National Fuel Gas Code ANSI Z223.1/ NFPA 54 in the US, or Installation Code CAN/...
  • Page 6: Rating Label

    (CO) poisoning and possible death. Only doors certified with the appliance shall be used. For use only with barrier part # 45-BS-1. Follow installation instructions. Made in Canada by: Archgard Industries Ltd. 7116 Beatty Dr., Mission, B.C. August 2019 303-0057-01 MANUFACTURE DATE:...
  • Page 7: Installation Checklist

    Installation 5.0 Installation Checklist This standard installation checklist is to be used by the installer in conjunction with, not instead of, the instructions contained within this installation manual. Customer: Date Installed: Install Address: Location of Fireplace: Installer: Appliance Install: (Section 9.0) IF NO, WHY NOT? Fireplace is leveled and secured.
  • Page 8: Appliance Overview

    Installation 6.0 Appliance Overview 6.1 Appliance Overview The Proflame II control board is locatedin the pedestal behind the control access door. The valve is located in the pedestal behind the control access door. The rating labels are affixed to the side door panels (see Section 6.5).
  • Page 9: Barrier Screen

    Installation 6.2 Barrier Screen Removal Installation To remove the screen, gently pull the bottom of the screen To install the screen, hook the top of the screen onto the screen outward and lift the screen off the screen retainer tabs located on retainer tabs located on top of the glass door and slip the tension the top of the glass door.
  • Page 10: Glass Door Installation

    Be sure there are no fingerprints left on the In the event your glass cracks or breaks, replace the original glass panels as high temperatures can bake these prints on door assembly with Archgard replacement door assembly (part permanently. number RP-845-0000). The glass door and frame assembly must be replaced as a complete unit.
  • Page 11: Accessing The Controls

    Installation 6.4 Accessing The Controls To access the control board or valve, flip the control access door located on the front of the pedestal down. Gas Valve Control Board Battery Holder Figure 6.4.02: Figure 6.4.01: 6.5 Rating Label Location The rating label is located within the side doors of the fireplace. The English label is located on the left side door and the French label is located on the right side door.
  • Page 12: Electrical Connections

    7.0 Electrical Connections The 45-DVFE28LN-1 comes complete with an adjustable 6 speed fan wired directly to the main control module. A 6' power cord is located on the rear-left side of the fireplace (see Section 6.1). Do not cut or remove the grounding prong from the main power supply plug.
  • Page 13: Fireplace Dimensions

    Installation 8.0 Fireplace Dimensions Front View 48.05cm 18.917in 45.20cm 69.61cm 17.794in 27.405in 21.34cm 8.401in Side View 28.14cm 11.080in 48.05cm 34.53cm 49.24cm 69.61cm 18.917in 19.385in 13.596in 27.405in 45.20cm 79.82cm 77.46cm 41.59cm 31.424in 17.794in 74.47cm 30.497in 17.46cm 16.375in 29.321in 6.875in 9.84cm 3.875in 29.50cm 11.614in 28.14cm...
  • Page 14: Prepare The Fireplace

    Complete gas line installation. Complete venting installation. Verify all clearances. Install the panel set. Many options are available from your local Archgard dealer. Install the logs, glass door assembly, and barrier screen. Verify proper operation of fireplace and all components.
  • Page 15: Venting Instructions

    Installation 10.0 Venting Instructions WARNING: Operation of this heater when not connected to a properly installed and maintained venting system can result in carbon monoxide (CO) poisoning and possible death. The appliance must not be connected to a chimney flue serving a separate solid fuel burning appliance.
  • Page 16: Archgard Venting Components

    Figure 10.0.03: Firestop Framing Firestop Firestop Rigid Venting Flex to Rigid Adapter Figure 10.0.04: Flashing Installation Figure 10.0.02: 10.1 Archgard Venting Components Part Number Description 45-TVKFS Top Vent Kit 999-DV-VSD Vinyl Siding Deflector 999-DV-HTC Horizontal Termination Cap 999-DV-STC Snorkel Termination Cap 999-DV-SCU Termination Safety Cage - Universal (143/4"...
  • Page 17: Vent Run Guide

    Installation 10.2 Vent Run Guide Horizontal Vent Sections rise 1/4"/ft (21mm/m) DIMENSIONS ARE IN INCHES TOLERANCES: NAME DATE FRACTIONAL 1/32" DRAWN 8/25/2017 TWO PLACE DECIMAL THREE PLACE DECIMAL .005" .015" CHECKED ALL BENDS ARE ASSUMED TO BE 90 UNLESS NOTED MATERIAL SIZE DWG.
  • Page 18: Third Party Venting Components

    Follow manufacturer instructions for installation of termination. Selkirk Duravent Amerivent Adapters DVR7-R6ST 4DT-AAN 810004542 TM-4AA6 4DSC-N2 Appliance Adapter (Archgard Part # (Archgard Part # (Archgard Part # (Archgard Part # (Archgard Part # 999-DV-BDA) 999-DV-SEA) 999-DV-SDA) 999-DV-ICA) 999-DV-AMA) 4" x 6 5/8" Hard Pipe 6"...
  • Page 19 4D36S Horizontal High Wind Guard 940164SHRD 46-DVA-WG 4DHWS Horizontal Safety Cage 94016SHRD Vertical Terminations 46DVA-VCH Vertical High Wind 940264 4DT-VT (Archgard Part # TM-4SVT 4DVC Termination 999-DV-SDVTC) Vertical High Wind Guard 940264SHRD 46DVA-VWG 4SVTS Flex Venting 7" 25ft 95270725 1770250...
  • Page 20: Termination Location Clearances

    Installation 10.4 Termination Location Clearances Legend: = Vent terminal = Air supply inlet = Area where terminal is not permitted Figure 10.4.01: Approved cap Approved vent pipe Figure 10.4.02:...
  • Page 21 Installation Canadian Installations US Installations Clearance above grade, veranda, porch, 12" (305 mm) 12" (305 mm) deck, or balcony Clearance to window or door that may be 12" (305 mm) 9" (229 mm) opened Clearance to permanently closed window• Vertical clearance to ventilated soffit 18"...
  • Page 22: Snorkel Termination Installation

    Installation 10.5 Snorkel Termination Installation • Follow snorkel termination manufacturer's installation instructions and local codes • The vertical rise of a snorkel termination can be used in place of a vertical vent rise. Follow the snorkel termination manufacturer's information for installation •...
  • Page 23: Framing

    Installation 11.0 Framing 11.1 Ventilation Framing Ventilation framing dimensions are based on Duravent venting components. If other third party venting components are used, refer to the installation instructions from the third party manufacturer for installation information. The following critical dimensions must be maintained regardless of venting manufacturer: Item Critical Dimensions...
  • Page 24: Clearances To Combustibles

    Installation 12.0 Clearances to Combustibles WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury or loss of life. 12.1 Ceiling Clearance 5.08cm Minimum 2.000"...
  • Page 25: Sidewall Clearances

    Installation 12.2 Sidewall Clearances Maintain a minimum of 11" (27.94 cm) clearance from the side of the fireplace to sidewalls. Maintain a minimum of 4" (10.16 cm) clearance from the back of the fireplace to the wall behind the fireplace. 10.16cm 4.000in 27.94cm...
  • Page 26: Gas Connections

    2 psi dry gas meter the unit will rate lower as the calculation has to correct for the higher pressure in the meter. If the unit is over- rated, contact your authorized Archgard dealer. The following calculation equation gives a rough estimation as it does not correct for temperature and pressure.
  • Page 27: Supplying Gas

    Installation 13.2 Supplying Gas Before you begin: • Ensure the fireplace is off and cool before servicing • Ensure the gas supply is turned OFF and disconnect the power supply (including backup batteries) Step 1: Run the gas line to the rear, right side of the fireplace. Step 2: A 3/8"...
  • Page 28: Conversion Kit Instructions

    Installation 14.0 Conversion Kit Instructions IMPORTANT: This fireplace is Natural gas ready. If converting to LP gas, follow instructions below. WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or productions of carbon monoxide may result, causing property damage, personal injury or loss of life.
  • Page 29: Convert The Gas Valve

    Installation 14.3 Convert the Gas Valve WARNING: Installation of this conversion kit must only be undertaken by a qualified and certified gas appliance installer. Verify that the following items are present in the package: • Pressure regulator assembly (E) • Two (2) screws (F) •...
  • Page 30: Firebox Liner Installation

    The following steps highlight the procedure for installing brick panel firebox liners. Handle the panels with care as they are delicate. Inspect the panels to ensure that no damage has occurred inside the package. Please report any damage immediately to your Authorized Archgard Dealer. Before you begin: •...
  • Page 31 Installation Step 5: Place the rear brick panel on top of the lower panel clips Step 6: Slip the left or right side panel along the corresponding and tighten. side of the firebox. Figure 15.1.05: Figure 15.1.06: Step 7: Secure the top of the side panel using an upper panel clip Step 8: Place the remaining side panel along the corresponding and screw (located in the manual bag with the fireplace).
  • Page 32: Reflective Glass Installation

    Handle the panels with care as they are delicate. Inspect the panels to ensure that no damage has occurred inside the package. Please report any damage immediately to your Authorized Archgard Dealer. Clean each panel with a soft cloth as you install them to remove any fingerprints as high temperatures can bake these prints on permanently.
  • Page 33 Installation Step 5: Install the remaining upper panel clip to complete the Final Steps: installation. • Make sure panels are clean Install the log set (see Section 16.0) • • Close the Glass Door with Barrier Screen (see Section 6.4) •...
  • Page 34: Log Set Installation

    WARNING unapproved burner media such as rock wool or similar material. The use of unapproved burner media may cause damage or injury and will void product warranty. Archgard high definition log sets are designed to provide a life- Log 1...
  • Page 35 Installation Step 1: Place the secondary air channels in the back of the Step 2: Place Log 1 over the locator pins in the back left corner of firebox (if they were removed). the firebox. Figure 16.0.01: Figure 16.0.02: Step 3: Place Log 2 over the locator pins in the back right corner Step 4: Place a row of black embers in front of Log 1 and Log 2.
  • Page 36 Installation Step 6: Place log 3 on the locator pins in the front, right corner of Step 7: Place log 4 on the locator pins in the front, left corner of the firebox. the firebox. Figure 16.0.07: Figure 16.0.08: Step 8: Place log between log 1 and log 4. Keep the log upright and forward. Do not block the ports on the left side of the burner with the log.
  • Page 37 Installation Step 11: Place the platinum embers randomly around the burner. Do not block burner ports. Figure 16.0.12: Figure 16.0.13: Log Install Overview Part # Item Description Part # Item Description 310-6450 High Definition Log Set 1 Set 310-6450-4 Log 4 (Front Right) 310-6450-1 Log 1 (Back Left) 310-6450-5...
  • Page 38: Operation

    Each Archgard Gas Fireplace is checked and tested at the factory prior to being packaged and shipped to our dealers and finally installed in your home. Archgard recommends that before leaving this unit with the customer, the installer must ensure that the appliance is firing correctly and that the electrical system is in working order.
  • Page 39: Lighting Instructions

    Operation 17.3 Lighting Instructions 11-7/8” SHEET The following information may be found on the fireplace rating label. See Section 6.5 for the rating label location. FOR YOUR SAFETY READ BEFORE LIGHTING POUR VOTRE SÉCURITÉ VEUILLEZ LIRE AVANT L’ALLUMAGE WARNING: If you do not follow these instructions exactly, a fire of explosion may result causing property damage, personal injury or loss of life.
  • Page 40: Dynamic Start Advantage

    Maintenance 17.4 Dynamic Start Advantage This fireplace comes standard with the Dynamic Start Advantage. This new electronic ignition system is the latest in fireplace technology. It helps to create a better draft, better flame appearance, less condensation on the glass, and years of carefree operation. How the system works: When starting a solid fuel wood burning fireplace you build a fire.
  • Page 41: Remote Control Operation

    Operation 17.5 Remote Control Operation IMPORTANT The Proflame II Remote is an integrated part of the Proflame II System, which consists of a Proflame II Remote, to be used in conjunction with Integrated Fireplace Control (Proflame II Control Module). Figure 17.5.01 The Proflame II Remote provides for controlling the following hearth appliance functions: Main Burner ON/OFF Main Burner flame modulation (6 levels)
  • Page 42 Operation Remote Display Continuous Pilot on Demand Figure 17.5.02 WARNING THE REMOTE AND RECEIVER ARE RADIO FREQUENCY DEVICES. PLACING THE REMOTE IN OR NEAR METAL ENCLOSURES MAY REDUCE THE SIGNAL RANGE. Handheld Remote (optional) Figure 17.5.03...
  • Page 43 Operation Initializing the System for Handheld / Wall Mount Remote Operation Connect IFC Control Module to AC power supply. A single beep will indicate the presence of power. NOTE: This will initiate Pilot Start-up in Manual Mode. The pilot will spark repeatedly and ignite if gas has been supplied to the unit. Sync the control board to the remote to turn main burner and pilot off using the steps below.
  • Page 44 Operation Temperature Indication Display With the system in the OFF position, press the Thermostat Key and the Mode Key at the same time to switch between Fahrenheit (F) or Celsius (C). Verify on the LCD screen the correct designation is visible. Figure 17.5.06: This function is disabled when in SMART Thermostat Mode and does not operate in the first two minutes of Variable Flame Control...
  • Page 45 Operation Room Thermostat (Remote Operation) The Remote Control can operate as a room thermostat. The thermostat can be set to a desired temperature to control the comfort level in a room. To activate this function: • Press the Thermostat Key. The LCD display on the remote will change to show that the room thermostat is ON and the set temperature is now active •...
  • Page 46 Operation Automatic Safety Shut-Off This system will execute an automatic turn OFF command after a 24hr continuous main burner flame ignition. This allows the system to verify correct safety functions. Diagnostic Indications Information LOW BATTERY CONDITION (Less than 4V): Remote Control -Battery Icon will appear on LCD remote control display.
  • Page 47: Maintenance

    Maintenance 18.0 Maintenance CAUTION: Do not conduct maintenance on the appliance while it is operating or while it is still hot. Always verify proper operation after servicing. 18.1 Cleaning and Routine Maintenance The exterior painted surfaces, glass, and metal plated trims may be cleaned with a soft, non-abrasive cloth and water or a suitable, mild, non-abrasive cleaner.
  • Page 48: Servicing Under Warranty

    All service work under warranty must be conducted by a qualified Archgard service technician. Before servicing, read the terms and conditions of the warranty at the back of this manual. Contact the authorized Archgard dealer where you purchased the appliance from and provide them with details of the problem, along with the initial installation information (from the front of this manual).
  • Page 49: Adjusting The Primary Air

    18.5 Adjusting the Primary Air The 45-DVFE28LN-1 includes an air shutter located under the door of the fireplace which may be used to adjust the primary air to achieve the ideal flame as shown in Figure 18.5.01. To adjust, loosen the wing nut on the air shutter and adjust as shown in Figure 18.5.02.
  • Page 50: Replacing Batteries

    The control board is affixed to the bottom of the fireplace ped- estal using velcro - Pull the control board from the fireplace. Remove the fuse holder shown in Figure 18.7.01. Installation is the reverse of removal. Fuse type: T3.15AL250V Archgard Part Number: RP-305-2080 Figure 18.7.01:...
  • Page 51: Replacing The Control Board

    Maintenance 18.8 Replacing the Control Board CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical code, CSA C22.1.
  • Page 52: Wiring Schematic

    Maintenance 18.9 Wiring Schematic SW1 Botton(red) Sync button On/Off override jumper Figure 18.9.01...
  • Page 53: Removing The Baffle

    Maintenance 18.10 Removing the Baffle It may be necessary or more convenient to remove the baffle Step 1: Remove the (2) tek screws securing the baffle to the back depending on available tools when performing maintenance within of the firebox. the firebox.
  • Page 54: Removing The Burner Surround

    Maintenance 18.11 Removing the Burner Surround Before you begin: Step 1: Lift and remove the secondary air channels. • Ensure the fireplace is off and cool before servicing • Ensure the gas supply is turned OFF and disconnect the power supply (including backup batteries) •...
  • Page 55: Replacing The Burner

    Maintenance 18.12 Replacing the Burner Before you begin: Step 1: Remove the wingnut from the air shutter • Ensure the fireplace is off and cool before servicing • Ensure the gas supply is turned OFF and disconnect the power supply (including backup batteries) •...
  • Page 56: Replacing The Pilot

    Maintenance 18.13 Replacing the Pilot CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical code, CSA C22.1.
  • Page 57: Replacing The Gas Valve

    Maintenance 18.14 Replacing the Gas Valve CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical code, CSA C22.1.
  • Page 58 Maintenance Step 5: Use a 3/4" wrench to hold the fitting in the valve. Use a Step 6: Remove the (4) screws securing the valve bracket. second 3/4" wrench to remove the burner gas line. Figure 18.14.05: Figure 18.14.06: Step 5: Pull the valve from the pedestal opening. Reuse the brackets and fittings on the new valve.
  • Page 59: Replacing The Fan

    Maintenance 18.15 Replacing the Fan CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical code, CSA C22.1.
  • Page 60 Maintenance Step 5: Remove the (3) 1/4" tek screws securing the fan to the fan Step 6: Remove the (2) 1/4" tek screws securing the fan shield to mounting bracket. the fan. Figure 18.15.05: Figure 18.15.06: Step 6: Unplug the wires from the fan. Installation is the reverse of removal.
  • Page 61: Replacing The Grates

    Maintenance 18.16 Replacing the Grills Before you begin: • Ensure the fireplace is off and cool before servicing • Ensure the gas supply is turned OFF and disconnect the power supply (including backup batteries) • Open the Side Doors (see Section 6.4) Step 1: Remove the (4) 1/4"...
  • Page 62: Troubleshooting

    Maintenance 18.17 Troubleshooting Issue Solution The pilot igniter won't spark. 1. Ensure the ON/OFF override jumper is installed correctly. 2. Ensure main power is ON and new batteries are installed in the remote control (3 x AAA) and backup battery pack on the control board (4 x AA). 3.
  • Page 63: Frequently Asked Questions

    Q. My fan/blower makes a “whirring” or “humming” noise. A. Your Archgard gas appliance uses a powerful fan to push heated air into your room. It is not unusual to hear a “humming” noise when your fan is running. Note: the sound will change depending on the setting that your fan speed control is set at.
  • Page 64: Replacement Parts List

    Maintenance 20.0 Replacement Parts List Item # Item Description Unit 200-0018-01 English Owner's Manual 200-0018F-01 French Owner's Manual RP-845-0160 Replacement Manual Package 45-BS-1 Barrier Screen 308-6060 SIT Proflame II Dynamic Start Advantage with Continuous Pilot on Demand 308-6024 Wall Mount Remote 308-6027 SIT 885 Gas Valve c/w Step Motor 305-6002-R1...
  • Page 65: Warranty Registration

    POSTAGE WARRANTY REGISTRATION ARCHGARD INDUSTRIES LTD. 7116 BEATTY DRIVE MISSION, B.C. CANADA V2V 6B4 FOLD DOWN AT LINE FOLD DOWN AT LINE & TAPE CLOSED Model # : Serial #: Date Installed: 45-DVFE28LN-1 Name: Address: City: State/Prov: ZIP: Phone: ( _____ ) Dealer’s Name &...
  • Page 66 NOTES...
  • Page 67: Archgard Limited Warranty

    Date of Purchase • Problem Description NOTE: Warranty will be void if work is carried out by an unqualified person(s). Only original Archgard parts may be used. Please consult your Archgard dealer or representative if in doubt about a replacement part(s). •...

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