Archgard Optima 32-1 User's Installation, Operation And Maintenance Manual

Archgard Optima 32-1 User's Installation, Operation And Maintenance Manual

Gas fired vented room heater (direct vent)

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WARNING: If the information in this manual is not
followed exactly, fire or explosion may result
causing property damage, personal injury or loss
of life.
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use
any phone in your building.
Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
If you cannot reach your gas supplier, call the
fire department.
Installation and service must be performed by a
qualified installer, service agency or the gas
supplier.
Installer: Please leave this manual with the appliance owner for future reference
Gas Fired Vented Room
For use with Natural Gas or Propane*
U
O
M
This appliance may be installed in an
aftermarket permanently located,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certified kit is used.
*Conversion kit required for Propane use
7116 Beatty Dr
Mission, BC V2V 6B4
Canada
Optima 32
Optima 32
Heater (Direct Vent)
(SERIAL #3940 AND UP)
I
SERS'
NSTALLATION
PERATION AND
AINTENANCE
-
1
-
1
M
ANUAL
200-0165
Feb 2007

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Summary of Contents for Archgard Optima 32-1

  • Page 1 Optima 32 Optima 32 Gas Fired Vented Room Heater (Direct Vent) (SERIAL #3940 AND UP) For use with Natural Gas or Propane* WARNING: If the information in this manual is not SERS’ NSTALLATION followed exactly, fire or explosion may result causing property damage, personal injury or loss of life.
  • Page 3 INTRODUCTION Congratulations on choosing an Archgard Gas Fireplace! The Optima 32-1 Direct Vent Insert is one of the most advanced Direct Vent Insert heater available today. It is solidly designed using the latest technology and manufactured to the highest quality. It is our aim to provide you with an appliance for many trouble-free years of reliable service.
  • Page 4: Table Of Contents

    CONTENTS Optima 32-1 pictured on the front cover is shown with Optional Gold Overlay • (Part # GO-32/35) and Contoured Surround (Part # ESK-32R) CONTENTS PAGE # Caution and Safety Instructions Appliance Certification, Installation Codes and Specifications Appliance Dimensions and Minimum Requirements for Fireplace Dimensions...
  • Page 5: Caution And Safety Instructions

    Optima 32 - 1 CAUTION FOR YOUR SAFETY - Do not install or operate your Archgard Optima 32-1 Direct Vent Gas Insert without reading and understanding this manual. Any installation or operational deviation from this instruction manual voids the Archgard Industries Warranty and may prove hazardous.
  • Page 6: Appliance Certification, Installation Codes And Specifications

    - ANSI Z21.88b-2003 / CSA 2.33b-2003, Vented Gas Fireplace Heaters, - CAN/CGA-2.17-M91, Gas-Fired Appliances for Use at High Altitudes Please contact Archgard Industries Ltd., if you have any questions regarding the certification of this appliance. INSTALLATION CODES This appliance must be installed by a qualified gas appliance installer.
  • Page 7: Appliance Dimensions And Minimum Requirements For Fireplace Dimensions

    Optima 32 - 1 APPLIANCE DIMENSIONS DIMENSIONS 25-5/8” (651 mm) 16” (406 mm) 14” (356 mm) 14-1/8” (359 mm) DSK-32 or ESK-32 (STANDARD SUR- ROUND) 41-1/2” (1054 mm) 27-3/4” (705 mm) LSK-32 (LARGE FLAT SURROUND) 47-1/2” (1207 mm) 30-3/4” (7457 mm) 19-7/8”...
  • Page 8: Clearance To Combustibles

    Optima 32 - 1 CLEARANCES TO COMBUSTIBLES WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury or loss of life. CAUTION: This appliance is designed for used in any masonry or factory built wood burning fireplace.
  • Page 9: Gas Connections

    Optima 32 - 1 GAS CONNECTIONS Before connecting the appliance to the gas supply line, double check that the appliance you have purchased is designed for the gas type you are using. The gas type markings are located on the certification label and also on the appliance’s gas valve. Adequate clearance for proper installation and checking of the gas connections must be provided.
  • Page 10: Appliance Description, Leveling The Appliance And Electrical Requirements

    ELECTRICAL CONNECTIONS The Optima 32-1 comes complete with a temperature activated fan and rheostat installed and wired to a three-prong (grounding) plug for your protection against shock hazard and should be plugged in directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
  • Page 11: Venting Instructions

    Approved vent terminals are: Archgard terminal. Part # TK-40/32. Simpsons Dura-Vent terminal. Part #980, 923GK (adaptor with flashing) or 991 (high wind cap) NO OTHER VENTING SYSTEM OR COMPONENTS MAY BE USED. If you are using “Dura-Vent” verti- cal termination cap, follow the instructions provided with the “Dura-Vent”...
  • Page 12: Venting Instructions

    Optima 32 - 1 VENTING INSTRUCTIONS TK-40/32 Instructions for use with Archgard vertical termination cap. Part # TK-40/32. Install the termination cap being sure to provided sufficient space (around and on top) so as not to impede the flow of air, both into and out of the cap. This cap is only to be used for non com- bustible installations.
  • Page 13: Surround Installation And Rocker Switch Wiring

    Optima 32 - 1 SURROUND INSTALLATION Make sure the gas and electrical lines are properly connected to the appliance. Slide the unit into the fireplace and slide the excess flue liner material back onto the chimney. Before the ap- pliance is fully recessed into the fireplace, attach the surround onto the appliance. The return flange on the side of the surround fits on the inside of the mounting rails on the appliance.
  • Page 14: Optional Wall Switch, Thermostat Or Remote Control. Suggested Wiring

    Fig 1. This will allow the original on/off rocker switch to be used in case the device that is mounted to the wall becomes inoperable. Note: Archgard Industries does not manufacture or sell any wall switch or wall thermostat, and will not extend warranty to them.
  • Page 15: Log Placement (Fiberflame Log Set) And Ceramic Brick Panels (Liner)

    Optima 32 - 1 LOG PLACEMENT The Archgard “FiberFlame Technology Burner System” of ceramic logs is designed to give a realistic fire package, and created to look the same as the day they were originally installed. Care must be given when first installing the logs, and if removed for servicing, as they can be damaged or broken if not handled properly.
  • Page 16 Optima 32 - 1 LOG PLACEMENT... Continued Step 1. Locate Log with 12 stamped on the bottom and place it on the log rest as shown. LOG 12 Step 2. Locate Log with 80 stamped on the bottom and place it on the log rest as shown. LOG 80...
  • Page 17 Optima 32 - 1 LOG PLACEMENT... Continued Step 3. Locate Log with 74 stamped on the bottom and place it on the ember bed as shown. LOG 74 Step 4. Locate Log with 69 stamped on the bottom and place it on the ember bed as shown. LOG 69...
  • Page 18 Optima 32 - 1 LOG PLACEMENT... Continued Step 5. Locate Log with 82 stamped on the bottom and place as shown. LOG 82 Step 6. Locate Log with 83 stamped on the bottom and place as shown. LOG 83...
  • Page 19 LOG 13 CERAMIC BRICK PANELS The Optima 32-1 comes with a set of Ceramic Brick Panels. They are factory installed for your convenience, therefore no adjustments should be made. If you find any damage to the Ce- ramic Brick Panels please contact your Authorized Archgard Dealer who sold you this appli-...
  • Page 20: Final Installation Check And Initial Operation

    Optima 32 - 1 FINAL INSTALLATION CHECK Each Archgard Gas Fireplace is checked and tested at the factory prior to being packaged and shipped to our dealers, and finally installed in your home. Archgard recommends that before leaving this unit with the customer, the installer must ensure that the appliance is firing correctly and that the electrical system is in working order.
  • Page 21: First Fire And Lighting Instructions (Caution)

    Optima 32 - 1 FIRST FIRE When operated for the first few times, the appliance will emit some odor and fumes. This is due to the heat from the appliance evaporating the oils and solvents used in fabricating the appliance. Close off the room to the rest of the house and open all windows. Keep the room well ventilated as smoke alarm may sound.
  • Page 22: Lighting Instruction On Rating Plate

    Optima 32 - 1 LIGHTING INSTRUCTIONS ON RATING PLATE FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire of explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by a spark •...
  • Page 23: Glass Door Removal / If Your Glass Should Break

    REMOVED) DOOR LATCHES (SHOWN OPEN) IF YOUR GLASS BREAKS In the event your glass cracks or breaks, Archgard recommends that a new door assembly be ordered to replace the original door. • Remove door as per the instructions above. •...
  • Page 24: Optional Bay Door Installation Instructions

    After opening the bay door package, inspect the door to ensure that no damage has occurred inside the package. Please report any damage immediately to your Authorized Archgard Dealer. Installation of the Bay Door Option does not change any clearances stated on the rating plate/ or Installation Operation and Maintenance Manual accompanying the appliance.
  • Page 25: Troubleshooting Guide

    Optima 32 - 1 TROUBLESHOOTING Please check to make sure the instructions are followed exactly before attempting troubleshooting of the appliance. WARNING: Troubleshooting and servicing of gas and electrical devices of the appliance should only be conducted by a qualified service technician. SYMPTOM ACTION Pilot will not light after...
  • Page 26 Optima 32 - 1 TROUBLESHOOTING Cont... SYMPTOM ACTION The main burner does not turn 3. Check to make sure the thermostat is set high enough to turn on the on with the pilot lit. Cont... appliance. 4. Check that the remote switch or the thermostat is turned on. 5.
  • Page 27: Maintenance And Cleaning The Appliance

    Regularly: • Frequent cleaning of the ceramic glass is required. Archgard recommends using a good quality “gas fireplace” glass cleaner that is available at any hearth retail location. DO NOT CLEAN WHILE HOT.
  • Page 28: Servicing Under Warranty And Adjusting Primary Air

    Optima 32 - 1 SERVICING UNDER WARRANTY Before servicing, read the terms and conditions of the Archgard warranty at the back of the manual. Contact the authorized Archgard dealer where you purchased the appliance from and provide them with details of the problem, together with the initial installation information (from the back of this manual).
  • Page 29: Adjusting Primary Air (Continued) And Changing Main Burner Orifice

    ADJUSTING PRIMARY AIR NOTE: Fig. 1. Is to give an example of what is a correct or incorrect flame pattern. It is not a true representation of what the Optima 32-1 will look like in your home environment. Fig.1 FLAMES...
  • Page 30: Checking Inlet/Outlet Gas Pressures, Adjusting Pilot And Convertible Pilot Orifice

    7/16” (11 mm) wrench turn a 1/4 7/16” (11 mm) open then push the small metal tab across to WRENCH (HERE) the other side of the body and retighten. Call your local Authorized Archgard Dealer to purchase the correct fuel conversion kit for your gas appliance.
  • Page 31: Replacing Convection Blower & Wiring Diagram

    Optima 32 - 1 REPLACING CONVECTION BLOWER Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical code, CSA C22.1.
  • Page 32: Valve Tray Assembly And Parts List

    Optima 32 - 1 VALVE TRAY ASSEMBLY Item # Item Description Unit 308-0091 Valve HONEYWELL Hi/Low Natural Gas 308-0101 Replacement Piezo (comes pre-mounted on valve) 301-0000 Straight ⅜” (9.5 mm) Compression ⅜” MNPT 301-0009 Tubing ⅜” (9.5 mm) Ø - Aluminum (Main Supply Tube) 5 ⅜...
  • Page 33: Fiberflame Logs & Burner Bed Assembly And Parts List

    Optima 32 - 1 PARTS LIST - FiberFlame Logs and Burner Bed Log 80 Log 12 Log 82 Log 83 Log 74 Log 13 Log 69 FiberFlame Burner Bed Item # Item Description Unit 310-0080 FiberFlame Log 80 310-0074 FiberFlame Log 74 310-0069 FiberFlame Log 69 310-0012 FiberFlame Log 12 310-0013 FiberFlame Log 13...
  • Page 34: Replacement Parts List - General Parts

    Optima 32 - 1 REPLACEMENT PARTS LIST ARCHGARD OPTIMA 32-1 Item # Item Description Unit 200-0165 Owners Manual 832-0005 Top Louver (grill) assembly (Metallic Black) 832-0004 Bottom Louver (grill) assembly (Metallic Black) 300-0030 Hinge Self Closing Brass 800-0060 Air Shutter Assembly...
  • Page 35 Optima 32 - 1 REPLACEMENT PARTS LIST ARCHGARD OPTIMA 32-1 Item # Item Description Unit Replacement parts for BBAY-32 Bay Door 300-0031 Magnet Pull 307-0026 Glass, 6mm Tempered (Middle Piece) 307-0027 Glass, 6mm Temp (Side Piece) 308-0095 Knob Ext. ON/OFF 308-0094 Knob Ext.
  • Page 36: Warranty

    Date of Purchase Problem Description NOTE: Warranty may be void if work is carried out by an unqualified person (s). Only original Archgard parts may be used. Please consult your Archgard dealer or representative if in doubt about a replacement part (s).
  • Page 37: Frequently Asked Questions

    Q. My fan/blower makes a “whirring” or “humming” noise. A. Your Archgard gas appliance uses a powerful fan to push heated air into your room. It is not unusual to hear a “humming” noise when your fan is running. Note: the sound will change depending on the set- ting that your fan speed control is set at.
  • Page 38: Notes

    Optima 32 - 1 NOTES...
  • Page 39: Warranty Registration

    POSTAGE WARRANTY REGISTRATION ARCHGARD INDUSTRIES LTD. 7116 BEATTY DRIVE MISSION, B.C. V2V 6B4 CANADA FOLD DOWN AT LINE FOLD DOWN AT LINE & TAPE CLOSED Optima 32-1 Model # : Serial #: Date Installed: yyyy Name: Address: City: State/Prov: ZIP: Phone: ( _____ ) Dealer's Name &...
  • Page 41 Archgard Industries Ltd. 7116 Beatty Drive Mission, B.C. V2V 6B4 Canada Website: www.archgard.com...

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