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WARNING: If the information in this manual is
not followed exactly, fire or explosion may result
causing property damage, personal injury or loss
of life.
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS:
∗
Do not try to light any appliance.
∗
Do not touch any electrical switch; do not use
any phone in your building.
∗
Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
∗
If you cannot reach your gas supplier, call the
fire department.
Installation and service must be performed by a
qualified installer, service agency or the gas
supplier.
Installer: Please leave this manual with the appliance owner for future reference
For use with natural gas or propane*
U
O
M
7116 Beatty Dr
Mission, BC V2V 6B4
Canada
OPTIMA 22
Gas Fired Vented Room
Heater (Direct Vent)
I
SERS'
NSTALLATION
PERATION AND
AINTENANCE
This appliance may be installed in an
aftermarket permanently located,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certified kit is used.
*Conversion kit required for Propane use
M
ANUAL
200-0206
FEBRUARY 2007
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Summary of Contents for Archgard OPTIMA 22
- Page 1 OPTIMA 22 Gas Fired Vented Room Heater (Direct Vent) For use with natural gas or propane* WARNING: If the information in this manual is SERS’ NSTALLATION not followed exactly, fire or explosion may result causing property damage, personal injury or loss of life.
- Page 3 INTRODUCTION Congratulations on choosing an Archgard Gas Fireplace! The Optima 22 Direct Vent Insert is one of the most advanced Direct Vent Insert heaters available today. It is solidly designed using the latest technology and manufactured to the highest quality. It is our aim to provide you with an appliance for many trouble-free years of reliable service.
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Page 4: Table Of Contents
TABLE OF CONTENTS Caution and Safety Instructions Appliance Certification, Installation Codes and Specifications Appliance Dimensions and Minimum Requirements for Fireplace Dimensions Clearance to Combustibles Gas Connections Appliance Description, Leveling the Appliance and Electrical Requirements Venting Instructions 11 - 12 Surround Installation and Rocker Switch Wiring Optional Wall Switch, Thermostat or Remote Control. -
Page 5: Caution And Safety Instructions
PTIMA 22 CAUTION FOR YOUR SAFETY - Do not install or operate your Archgard Optima 22 Direct Vent Gas Insert without reading and understanding this manual. Any installation or operational deviation from this instruction manual voids the Archgard Industries Warranty and may prove hazardous. -
Page 6: Appliance Certification, Installation Codes And Specifications
- ANSI Z21.88b-2003/CSA 2.33b-2003 Vented Gas Fireplace Heaters - CAN/CGA-2.17-M91, Gas-Fired Appliances for Use at High Altitudes Please contact Archgard Industries Ltd., if you have any questions regarding the certification of this appliance. INSTALLATION CODES This appliance must be installed by a qualified gas appliance installer. The installation must conform with the local codes or, in the absence of local codes, with the current National Fuel Gas Code ANSI Z223.1/ NFPA 54 in the US, or Installation Code CAN/CGA-B149.1 in... -
Page 7: Appliance Dimensions And Minimum Requirements For Fireplace Dimensions
4” x 7” (102mm x 178mm) DIMENSIONS 18” (457 mm) 15¾” (400 mm) SIDE VIEW 13½” (342 mm) TOP VIEW 23” (584 mm) For Factory Built Wood-burning fireplace using a 6” Class A Chimney, use Archgard’s LK-22 Vent Kit. -
Page 8: Clearance To Combustibles
PTIMA 22 CLEARANCES TO COMBUSTIBLES WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury or loss of life. CAUTION: This appliance is designed for use in any masonry or factory-built, wood-burning fireplace. -
Page 9: Gas Connections
PTIMA 22 GAS CONNECTIONS Before connecting the appliance to the gas supply line, double check that the appliance you have purchased is designed for the gas type you are using. The gas type markings are located on the certification label and also on the appliance’s gas valve. Adequate clearance for proper installation and checking of the gas connections must be provided. -
Page 10: Appliance Description, Leveling The Appliance And Electrical Requirements
ELECTRICAL CONNECTIONS The Optima 22 comes complete with a temperature-activated fan and rheostat installed and wired to a three-prong (grounding) plug for your protection against shock hazard and should be plugged in directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug. -
Page 11: Venting Instructions
“open” position. Temporarily disabling the damper with braces, wedges, brackets, etc., is not allowed. The Optima 22 The Optima 22 showing the Exhaust and Fresh Air Intake locations. These connections are labeled for you. requires two flexible... -
Page 12: Venting Instructions
PTIMA 22 VENTING INSTRUCTIONS TK-40/32 Instructions for use with Archgard vertical termination cap - Part # TK-40/32. Install the termination cap making sure to provide sufficient space (around and on top) so as not to impede the flow of air, both into and out of the cap. This cap is only to be used for non com- bustible installations. -
Page 13: Surround Installation And Rocker Switch Wiring
PTIMA 22 SURROUND INSTALLATION Make sure the gas and electrical lines are properly connected to the appliance. Slide the unit into the fireplace and slide the excess flue liner material back onto the chimney. Before the ap- pliance is fully recessed into the fireplace, attach the surround onto the appliance. The return flange on the side of the surround fits on the inside of the mounting rails on the appliance. -
Page 14: Optional Wall Switch, Thermostat Or Remote Control. Suggested Wiring
Fig 1. This will allow the original on/off rocker switch to be used in case the device that is mounted to the wall becomes inoperable. Note: Archgard Industries Ltd. does not manufacture or sell any wall switch or wall thermostat, and will not extend warranty to them. -
Page 15: Log Placement (Fiber Log Set) And Ceramic Brick Panels (Liner)
PTIMA 22 LOG PLACEMENT The Archgard pan burner bed and fiber logs are designed to give a realistic fire package, and cre- ated to look the same as the day they were originally installed. Care must be given when first in- stalling the logs, and if removed for servicing, as they can be damaged or broken if not handled properly. - Page 16 PTIMA 22 LOG PLACEMENT... Continued Step 1. Locate Log with 125 stamped on the bottom and place it on the pins as shown. LOG 125 Step 2. Locate Log with 126 stamped on the bottom and place it on the pins as shown. LOG 126...
- Page 17 PTIMA 22 LOG PLACEMENT... Continued Step 3. Locate Log with 128 stamped on the bottom and place it on the pin as shown. LOG 128 Step 4. Locate Log with 127 stamped on the bottom and place it on the burner as shown. LOG 127...
- Page 18 PTIMA 22 LOG PLACEMENT... Continued Step 5. Locate Log with 130 stamped on the bottom and place it on the rear pin as shown. LOG 130 Step 6. Locate Log with 129 stamped on the bottom and place it as shown. LOG 129...
- Page 19 Step 8. Ember Placement - see page 15 for details. CERAMIC BRICK PANELS The Optima 22 comes with a set of Ceramic Brick Panels. They are factory-installed for your convenience, therefore, no adjustments should be made. If you find any damage to the Ce- ramic Brick Panels, please contact the Authorized Archgard Dealer where you purchased the unit to order replacements.
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Page 20: Final Installation Check And Initial Operation
PTIMA 22 FINAL INSTALLATION CHECK Each Archgard Gas Fireplace is checked and tested at the factory prior to being packaged and shipped to our dealers and finally installed in your home. Archgard recommends that before leaving this unit with the customer, the installer must ensure that the appliance is firing correctly and that the electrical system is in working order. -
Page 21: First Fire And Lighting Instructions (Caution)
PTIMA 22 FIRST FIRE When operated for the first few times, the appliance will emit some odor and fumes. This is due to the heat from the appliance evaporating the oils and solvents used in fabricating the appliance. Close off the room to the rest of the house and open all windows. Keep the room well ventilated, as smoke alarm may sound. -
Page 22: Lighting Instructions On Rating Plate
PTIMA 22 LIGHTING INSTRUCTIONS ON RATING PLATE FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire of explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by a spark •... -
Page 23: Glass Door Removal / If Your Glass Should Break
REMOVED) DOOR LATCHES (SHOWN OPEN) IF YOUR GLASS BREAKS In the event your glass cracks or breaks, Archgard recommends that a new door assembly be ordered to replace the original door. • Remove door as per the instructions above. •... -
Page 24: Optional Bay Door Installation Instructions
After opening the bay door package, inspect the door to ensure that no damage has occurred inside the package. Please report any damage immediately to your Authorized Archgard Dealer. Installation of the Bay Door Option does not change any clearances stated on the rating plate/ or Installation Operation and Maintenance Manual accompanying the appliance. -
Page 25: Troubleshooting Guide
PTIMA 22 TROUBLESHOOTING Please check to make sure the instructions are followed exactly before attempting troubleshooting of the appliance. WARNING: Troubleshooting and servicing of gas and electrical devices of the appliance should only be conducted by a qualified service technician. SYMPTOM ACTION Pilot will not light after... - Page 26 PTIMA 22 TROUBLESHOOTING Cont... SYMPTOM ACTION The main burner does not turn 3. Check to make sure the thermostat is set high enough to turn on the on with the pilot lit. Cont... appliance. 4. Check that the remote switch or the thermostat is turned on. 5.
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Page 27: Maintenance And Cleaning The Appliance
Regularly: • Frequent cleaning of the ceramic glass is required. Archgard recommends using a good quality “gas fireplace” glass cleaner that is available at any hearth retail location. DO NOT CLEAN WHILE HOT. -
Page 28: Servicing Under Warranty And Adjusting Primary Air
PTIMA 22 SERVICING UNDER WARRANTY Before servicing, read the terms and conditions of the Archgard warranty at the back of the manual. Contact the authorized Archgard dealer where you purchased the appliance from and provide them with details of the problem, together with the initial installation information (from the back of this manual). -
Page 29: Adjusting Primary Air (Continued) And Changing Main Burner Orifice
ADJUSTING PRIMARY AIR NOTE: Fig. 1 Is to give an example of what a correct or incorrect flame pattern looks like. It is not a true representation of what the Optima 22 will look like in your home environment. Fig.1 FLAMES The left side shows correct adjustment. -
Page 30: Checking Inlet/Outlet Gas Pressures, Adjusting Pilot And Convertible Pilot Orifice
7/16” (11 mm) wrench turn a 1/4 7/16” (11 mm) open then push the small metal tab across to WRENCH the other side of the body and retighten. Call (HERE) your local Authorized Archgard Dealer to purchase the correct fuel conversion kit for your gas appliance. -
Page 31: Replacing Convection Blower & Wiring Diagram
PTIMA 22 REPLACING CONVECTION BLOWER CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical code, CSA C22.1. -
Page 32: Valve Tray Assembly And Parts List
PTIMA 22 VALVE TRAY ASSEMBLY Item # Item Description Unit 308-0043 Valve, ROBERTSHAW, Hi/Low Natural Gas 308-0005 Replacement Piezo Igniter, SIT controls (see page 28) 301-0000 Straight 3/8” (9.5 mm) Compression 3/8” MNPT 301-0009 Tubing 3/8” (9.5 mm) Dia. Aluminum (Main Supply Tube) 8.25 301-0001 Elbow 3/8”... -
Page 33: Fiber Logs & Pan Burner Assembly And Parts List
PTIMA 22 PARTS LIST - Logs and Pan Burner GRATE Pan Burner Item # Item Description Unit 310-0125 Log - Right 310-0126 Log - Rear 310-0127 Log - Center 310-0128 Log - Left 310-0129 Twig - Right 310-0130 Twig - Left 810-0009 Logset, 6pc, pinned 841-0050... -
Page 34: Replacement Parts List - General Parts
PTIMA 22 REPLACEMENT PARTS LIST - ARCHGARD OPTIMA 22 Item # Item Description Unit 200-0206 Owner’s Manual 841-0005 Top Louver (grill) assembly (Metallic Black) 841-0004 Bottom Louver (grill) assembly (Metallic Black) 300-0030 Hinge Self-Closing Brass 800-0072 Air Shutter Assembly 314-0131 Air Shutter Gasket... - Page 35 PTIMA 22 REPLACEMENT PARTS LIST FOR THE ARCHGARD OPTIMA 22 Item # Item Description Unit Replacement parts for BBAY-22 Bay Door 300-0031 Magnet Pull 307-0053 Glass, 6mm Tempered (Middle Piece) 307-0052 Glass, 6mm Temp (Side Piece) 314-0006 Flat Gasket 308-0111 Robertshaw Hi-Lo Extension 3”...
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Page 36: Warranty
Problem Description ❖ NOTE: Warranty may be void if work is carried out by an unqualified person (s). Only original Archgard parts may be used. Please consult your Archgard dealer or representative if in doubt about a replacement part (s). -
Page 37: Frequently Asked Questions
Q. My fan/blower makes a “whirring” or “humming” noise. A. Your Archgard gas appliance uses a powerful fan to push heated air into your room. It is not unusual to hear a “humming” noise when your fan is running. Note: the sound will change depending on the set- ting that your fan speed control is set at. -
Page 38: Notes
PTIMA 22 NOTES... -
Page 39: Warranty Registration
Postage WARRANTY REGISTRATION ARCHGARD INDUSTRIES LTD. 7116 BEATTY DRIVE MISSION, B.C. CANADA V2V 6B4 FOLD DOWN AT LINE FOLD DOWN AT LINE & TAPE CLOSED Optima 22 Model # : Serial #: Date Installed: yyyy Name: Address: City: State/Prov: ZIP: Phone: ( _____ ) Dealer's Name &... - Page 41 Archgard Industries Ltd. 7116 Beatty Drive Mission, B.C. V2V 6B4 Canada Website: www.archgard.com...
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