Table Of Contents - FULTON VMP-W 40 -150 HP Installation And Operation Manual

VMPW-IOM-2012-1001
Introduction
Overview .............................................................................................................. 1-2
Warnings & Cautions ............................................................................................ 1-2
Disclaimers and Local Codes ................................................................................ 1-2
Installation
Placement & Rigging ........................................................................................... 2-2
Clearances & Serviceability .................................................................................. 2-4
Environment, Ventilation and Combustion Air Requirements ............................ 2-4
Utilities ................................................................................................................. 2-6
THE GAS SUPPLY ..........................................................................................................................2 6
THE OIL SUPPLY ...........................................................................................................................2 7
Electrical Supply ................................................................................................... 2-8
Water Supply ........................................................................................................ 2-8
INSTALL WATER PIPING ...............................................................................................................2 8
Water Chemistry Requirements ........................................................................... 2-9
PREVENT OXYGEN CONTAMINATION ........................................................................................2 10
ELIMINATE SYSTEM AIR ............................................................................................................2 10
Piping Speci cations .......................................................................................... 2-11
Insulation ........................................................................................................... 2-12
System Interfaces ............................................................................................... 2-12
FILL CONNECTION ......................................................................................................................2 12
Assembly of Multi-Skid Systems ........................................................................ 2-12
Stack and Flue .................................................................................................... 2-13
EXHAUST SIDE WALL VENTING ................................................................................................2 15
Testing ................................................................................................................ 2-16
Operation
Start-Up Preparation & Installation Review ........................................................ 3-2
Start-Up Service ................................................................................................... 3-3
Initial Start-Up ..................................................................................................... 3-4
COMBUSTION ...............................................................................................................................3 4
Flame Programmers ............................................................................................ 3-5
Operating Controls ............................................................................................... 3-5
WATER RELIEF VALVE ...................................................................................................................3 5
WATER OUTLET VALVE .................................................................................................................3 5
TEMPERATURE CONTROL ...........................................................................................................3 5
OPERATING TEMPERATURE AQUASTAT ......................................................................................3 5
HIGH LIMIT AQUASTAT/HIGH TEMPERATURE LIMIT ..................................................................3 6
AIR SAFETY SWITCH ....................................................................................................................3 6
PROBE TYPE LOW WATER CUT OFF .............................................................................................3 6
Optional Circulating Pump Switch ....................................................................... 3-6
Cycle Testing ......................................................................................................... 3-6
Before Leaving the Installation ............................................................................ 3-6
Questions? Call (315) 298-5121, or visit us online at www.fulton.com
1-1 Maintenance
Daily Maintenance Schedule ................................................................................ 4-2
Weekly Maintenance Schedule ............................................................................ 4-2
Monthly Maintenance Schedule .......................................................................... 4-2
Recommended Semi-Annual Maintenance Schedule ......................................... 4-3
2-1
Recommended Annual Maintenance Schedule .................................................. 4-5
Procedure for Primary Air Adjustment/Inspection .............................................. 4-6
Procedure for Secondary Air Adjustment/Inspection .......................................... 4-6
Procedure for Flame Scanner Adjustment ........................................................... 4-7
GAS UNIT ......................................................................................................................................4 7
OIL UNIT ......................................................................................................................................4 7
Procedure for Removing/Cleaning the Burner .................................................... 4-8
Procedure for Soot Cleaning................................................................................. 4-8
After All Repairs or Maintenance ......................................................................... 4-9
Troubleshooting ................................................................................................... 4-9
Warranty & Parts
Standard Warranty for Fulton Boilers................................................................... 5-3
Parts ..................................................................................................................... 5-4
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