Empire Comfort Systems DVX36FP32CLN-2 Installation Instructions And Owner's Manual
Empire Comfort Systems DVX36FP32CLN-2 Installation Instructions And Owner's Manual

Empire Comfort Systems DVX36FP32CLN-2 Installation Instructions And Owner's Manual

Direct vent zero clearance gas fireplace heater
Table of Contents

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EMPIRE
EMPIRE
Comfort Systems
Direct Vent Zero Clearance Gas
Fireplace Heater
WARNING
Installer:
Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
WARNING: If the information in these instructions
are not followed exactly, a fire or explosion may
result causing property damage, personal injury or
loss of life.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use
any phone in your building.
Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
If you cannot reach your gas supplier, call the
fire department.
— Installation and service must be performed by a
qualified installer, service agency or the gas sup-
plier.

INSTALLATION INSTRUCTIONS

GAS-FIRED
HOT GLASS
WILL
CAUSE BURNS.
DO NOT TOUCH
GLASS
UNTIL COOLED.
NEVER
ALLOW CHILDREN
TO TOUCH GLASS.
AND
OWNER'S MANUAL
LUXURY DIRECT VENT
GAS FIREPLACE HEATER
MODEL SERIES
MILLIVOLT STANDING PILOT
DVX36FP32CL(N,P)-2
DVX36FP33CL(N,P)-2
DVX36FP31L(N,P)-1
DVX42FP32CL(N,P)-2
DVX42FP33CL(N,P)-2
DVX42FP31L(N,P)-1
DIRECT IGNITION
DVX36FP53CLN-1
DVX42FP53CLN-1
INTERMITTENT PILOT
DVX36FP73CL(N,P)-2
DVX36FP71L(N,P)-1
DVX42FP73CL(N,P)-2
DVX42FP71L(N,P)-1
REMOTE RF MODELS
DVX36FP93CL(N,P)-3
DVX36FP91(N,P)-1
DVX42FP93CL(N,P)-3
DVX42FP91(N,P)-3
UL FILE NO. MH30033
WARNING: If not installed, operated and maintained
in accordance with the manufacturer's instructions,
this product could expose you to substances in fuel
or from fuel combustion which can cause death or
serious illness.
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA only)
or mobile home, where not prohibited by state or local
codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified
kit is used.
DVX36FP51LN-1
DVX42FP51LN-1
Page 1

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Summary of Contents for Empire Comfort Systems DVX36FP32CLN-2

  • Page 1: Installation Instructions

    INSTALLATION INSTRUCTIONS EMPIRE EMPIRE OWNER’S MANUAL Comfort Systems Direct Vent Zero Clearance Gas LUXURY DIRECT VENT Fireplace Heater GAS FIREPLACE HEATER MODEL SERIES MILLIVOLT STANDING PILOT DVX36FP32CL(N,P)-2 DVX36FP33CL(N,P)-2 DVX36FP31L(N,P)-1 DVX42FP32CL(N,P)-2 DVX42FP33CL(N,P)-2 GAS-FIRED DVX42FP31L(N,P)-1 DIRECT IGNITION DVX36FP53CLN-1 DVX36FP51LN-1 DVX42FP53CLN-1 WARNING DVX42FP51LN-1 INTERMITTENT PILOT HOT GLASS WILL...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Section Page Important Safety Information ............................2 Safety Information for Users of LP Gas .........................4 Requirements for Massachusetts ..........................5 Introduction ..................................6 Specification ..................................7 Fireplace Dimensions ..............................7 Clearances ..................................8 Locating Fireplace .................................9 Gas Supply ..................................10 Installation ................................11-14 Venting Fireplace - Top ............................15-17 Examples - Top Vent Run ............................18 DVVK-4RE Vent Kit Installation Instructions ......................19-21 DVVK-4FV Direct Vent Termination Kit ........................22-28...
  • Page 3: Important Safety Information

    IMPORTANT SAFETY INFORMATION Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly. DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED • If this appliance is installed directly on carpeting, • Adequate accessibility clearances for servicing and tile or other combustible material other than wood proper operation. flooring the appliance shall be installed on a metal • This appliance must not share or be connected or wood panel extending the full width and depth of to a flue serving a separate solid-fuel burning the appliance.
  • Page 4: Safety Information For Users Of Lp Gas

    SAFETY INFORMATION FOR USERS OF LP GAS Propane (LP-Gas) is a flammable gas which can cause fires with the members of your household. Someday when there and explosions. In its natural state, propane is odorless and may not be a minute to lose, everyone’s safety will depend colorless. You may not know all the following safety precautions on knowing exactly what to do. If, after reading the following which can protect both you and your family from an accident. information, you feel you still need more information, please Read them carefully now, then review them point by point contact your gas supplier. LP-GAS WARNING ODOR If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas. That’s your signal to go into immediate action! •...
  • Page 5: Requirements For Massachusetts

    REQUIREMENTS FOR MASSACHUSETTS For all side wall horizontally vented gas fueled equipment installed SIGNAGE. A metal or plastic identification plate shall be in every dwelling, building or structure used in whole or in part for permanently mounted to the exterior of the building at a residential purposes, including those owned or operated by the minimum height of eight (8) feet above grade directly in line Commonwealth and where the side wall exhaust vent termination...
  • Page 6: Introduction

    U.S.A. and Canada. • Modification of the fireplace or direct vent system. Qualified Installing Agency • Installation other than as instructed by Empire Comfort Systems, Installation and replacement of gas piping, gas utilization equipment Inc. or accessories and repair and servicing of equipment shall be •...
  • Page 7: Specification

    SPECIFICATIONS DVX36 NAT DVX36 LP DVX42 NAT DVX42 LP Input Btu/hr Maximum 35,000 30,000 37,500 35,000 Btu/hr Minimum 24,000 21,000 26,000 24,000 KWH (Maximum) 10.3 11.0 10.3 (Minimum) #31 (P-209) - #50 (P-245) - DVX42FP(3,7,9) Orifice #32 (P-211) 1.65mm (P-250) DVX42FP(3,7,9) 1.80 mm (P-304) - DVX42FP5 2.75 mm (P-305) - DVX42FP5...
  • Page 8: Clearances

    CLEARANCES Mantel Chart (Figure 4) Clearance to Combustibles Back 0" (0 mm) 12” (305mm) 10” (254mm) Side 0" (0 mm) Floor 0" (0 mm) MANTEL Top Stand-off 0" (0 mm) COMBUSTIBLE TRIM AND MANTELS 8” ALLOWED IN SHADED AREA Top Framing Edge 6" (152 mm) 6”...
  • Page 9: Locating Fireplace

    LOCATING FIREPLACE Note: Island (C) and Room Divider (F) installation is possible When you install your Direct Vent Fireplace in (F) Room divider or as long as the horizontal portion of the vent system (H) does not (A) Flat on wall corner positions, a minimum of 6 inches clearance exceed 20 feet with a minimum vertical run of 8 feet.
  • Page 10: Gas Supply

    GAS SUPPLY The gas pipeline can be brought in through the right or left side of Installing a New Main Gas Cock the appliance. Consult the current National Fuel Gas Code, ANSI Each appliance should have its own manual gas cock. Z223.1 CAN/CGA-B149 (.1 or .2) installation code. A manual main gas cock should be located in the vicinity of the unit.
  • Page 11: Installation

    INSTALLATION Framing and Finishing 1. Choose unit location. 2. Frame in fireplace with a header across the top. It is important USE OUTER to allow for finished face when setting the depth of the frame. (4) FLANGES 3. Attach fireplace to frame using adjustable frame. Preset depth FOR 1/2”...
  • Page 12 INSTALLATION (continued) Flush Mount Mantel Installation (Figure 12) The fireplace must extend 3/4" beyond finished wall surface when using a flush mount mantel. Refer to Figure 12 to locate nailing flanges on fireplace sides. Mark and drill two (2) 1/8" holes into fireplace side to mount each nailing flange. Use eight (8) 1/2" hex- head screws supplied in hardware package to attach nailing flanges to fireplace sides.
  • Page 13 Flush Wall Installation Attention: Cold climate installation recommendation: When installing this unit against a non-insulated exterior wall, it is recommended that the outer walls be insulated to conform to applicable insulation codes. Vent Runs (Figures 16, 17, and 18) In planning the installation for the fireplace, it is necessary to install certain components before the appliance is completely positioned and installed. These include the direct vent system, gas piping for the appliance and the electrical wiring.
  • Page 14 INSTALLATION (continued) VERTICAL, 90° ELBOW TO CORNER INSTALLATION VERTICAL, 90° ELBOW TO HORIZONTAL OUT THE WALL HORIZONTAL OUT THE WALL “A” WALL FIRESTOP/ 90º ELBOW “A” THIMBLE PIPE LENGTH “B” 6” (152mm) MINIMUM “C” VENT 9” (229mm) “D” MINIMUM VENT CAP WALL FIRESTOP/ THIMBLE Dim. DVX36 DVX42 “C” 45 3/8" (1152mm) 49 5/8" (1260mm) “B” 32 1/8"...
  • Page 15: Venting Fireplace - Top

    VENTING FIREPLACE - TOP Venting Graph (Dimensions in Feet) To Use the Vent Graph (Figure 19) 1. Determine the height of the center of the horizontal vent pipe. Using this dimension on the Sidewall Vent Graph, TOP EXIT - VERTICAL AND HORIZONTAL TERMINATION locate the point it intersects with the slanted graph line. (DIMENSIONS IN FEET) 2.
  • Page 16: Venting Fireplace - Top

    VENTING FIREPLACE - TOP (continued) Below Grade Installation When it is not possible to meet the required vent terminal clearances of 12" (305mm) above grade level, a snorkel kit is recommended. It allows installation depth down to 7" (178mm) below grade level. The 7" (178mm) is measured from the center of the horizontal vent pipe as it penetrates through the wall.
  • Page 17 10” (254mm) 12” (305mm) SEE CHART FOR PERMISSIBLE “H” AND “V” DIMENSIONS CENTER OF ELBOW STRAIGHT OUT (MINIMUM) Figure 24 Figure 23 MINIMUM HOLE LOCATION DIMENSIONS FOR THROUGH THE WALL HORIZONTAL INSTALLATIONS WITH 90 DEGREE ELBOW OFF TOP OF FIREPLACE Positioning the Fireplace FIREPLACE HARD ELBOW DIMENSIONS SERIES "A"...
  • Page 18: Examples - Top Vent Run

    EXAMPLES - TOP VENT RUN 24” 24” MINIMUM CLEARANCE TO COMBUSTIBLES Example H2 3ft, H3 1ft = 4ft (90° + 90° + 90°) = 6ft V1 = 21ft H = 10ft V = 21ft Figure 27 Example H2 = 2ft 2 - (90°...
  • Page 19: Dvvk-4Re Vent Kit Installation Instructions

    DVVK-4RE VENT KIT INSTALLATION INSTRUCTIONS CAUTION: Sharp edges, use protective gloves when NOTE: SPACING FLANGE installing. INSTALLED TO TOPSIDE Tools Needed for Installation: Sheet metal snips 5/16” nut driver Phillips head screwdriver - #2 High temperature sealant or furnace cement rated for continuous use at 1,000 F minimum Measuring tape 11”...
  • Page 20 DVVK-4RE VENT KIT INSTALLATION INSTRUCTIONS (continued) 7. Remove outside mounting plate with tube attached from wall. Mark and cut the extra length of the 6 5/8” (168mm) diameter VINYL SIDING KIT DV822 tube from the opposite end. Do not crimp or enlarge tube. OUTSIDE MOUNTING 8.
  • Page 21: Dvvk-4Re Vent Kit Installation Instructions

    DVVK-4RE VENT KIT INSTALLATION INSTRUCTIONS (continued) Follow correct option according to venting method. Connecting to Rigid Vent System If the air inlet and flue outlet tubes are to be connected to a rigid Connecting Directly to Fireplace venting system (and not directly to the back of the unit), then do If the air inlet and flue outlet tubes are to be connected directly to not use the gasket provided.
  • Page 22: Dvvk-4Fv Direct Vent Termination Kit

    DVVK-4FV DIRECT VENT TERMINATION KIT Installation Instructions This termination kit can only be used with Empire Comfort Systems direct vent fireplaces listed for use with DVVK-4FV Vertical Flex Vent Kit. Please review the instructions packaged with your fireplace and verify the fireplace model number. Check that this flex vent system is listed for use with your fireplace model prior to starting the installation.
  • Page 23 DVVK-4FV DIRECT VENT TERMINATION KIT (cont.) PRE-INSTALLATION INFORMATION: Items Required For Installation: Tools Building Supplies Phillips Screwdriver Framing Materials Hammer Wall Finishing Materials Saw and/or saber saw Caulking Material (Noncombustible) Level Support Strap supplies Measuring Tape Electric Drill and Bits Pliers Square Tin Snips Before You Start: Plan your installation.
  • Page 24 DVVK-4FV DIRECT VENT TERMINATION KIT (cont.) Step-By-Step Installation For Flex DV Kit Unpack vent components and check all items for shipping air space clearance from the vertical vent pipe to any combus- damage. tible framing. For this venting system to operate as designed it is dependent Install the Firestop/Thimble assembly to the framed opening on the use of all parts and procedures detailed in these in- in the ceiling using common nails or screws.
  • Page 25 DVVK-4FV DIRECT VENT TERMINATION KIT (cont.) 10. With the flex vent assembly and the 48” long hard pipe com- firestop/thimble assembly installed in steps 4 through 6. ponents laid out on the floor, begin securing these parts to- 14. Secure the roof support assembly to the roof sheathing with gether.
  • Page 26 DVVK-4FV DIRECT VENT TERMINATION KIT (cont.) 17. To attach the vent connections at the fireplace, be sure the 7” 21. An additional storm collar band is provided in kit that may be diameter adapter collar has been installed per step 3. Apply a used as an attic insulation shield. The collar can be installed bead of silicone sealant to the 4”...
  • Page 27 DVVK-4FV DIRECT VENT TERMINATION KIT (cont.) VERTICAL TERMINATION STORM COLLAR 4’ LONG RIGID PIPE ROOF FLASHING ADJUSTABLE ROOF JACK ASSEMBLY ROOF EXTERIOR CLEARANCE TO COMBUSTIBLES REQUIRED FROM VENT PIPE CLAMPS AT FLUE & INLET VENT CONNECTIONS ADJUSTABLE STORM COLLAR (USE TO FIRESTOP/THIMBLE KEEP INSULATION OUT OF ASSEMBLY THIMBLE ASSEMBLY) CEILING...
  • Page 28: Dvvk-4Fv Direct Vent Termination Kit

    DVVK-4FV DIRECT VENT TERMINATION KIT (cont.) Vertical Flex Termination Kit Item Quantity Number Item Description Repair Part No. Supplied 4”/7” Vertical Termination Cap MF100038 Roof Support Kit MF100503 2 Ply Alum Flex 4” Diameter by 6 ft. MF04ALA2F006 2 Ply Alum Flex 7” Diameter by 6 ft. MF07ALA2F006 4”/7”...
  • Page 29: Dvvk-4F Flex Vent Instructions

    DVVK-4F FLEX VENT INSTRUCTIONS The DVVK-4F FLEX VENT KIT includes the following components: • (1) Horizontal Termination Cap • (1) 7" diameter outer vent adapter collar • (1) 4-foot section of Flex vent with spacers (4" flue/7" outer • (1) Wall Firestop/Thimble Assembly pipe) • Hardware pack that includes band clamps and screws •...
  • Page 30: Termination Clearances

    TERMINATION CLEARANCES Termination clearance for buildings with combustible and noncombustible exteriors. INSIDE CORNER OUTSIDE CORNER RECESSED LOCATION “A” = COMBUSTIBLE 9” (229mm) “F” = COMBUSTIBLE 6” (152mm) = NONCOMBUSTIBLE 2” (51mm) = NONCOMBUSTIBLE 6” (152mm) BALCONY BALCONY WITH PERPENDICULAR SIDE WALL WITH NO SIDE WALL “C”...
  • Page 31: Vent Clearances

    VENT CLEARANCES AREA WHERE TERMINAL IS NOT PERMITTED VENT TERMINAL AIR SUPPLY INLET Figure 47 *Clearance above grade, veranda, porch, deck or balcony clearance to non-mechanical air supply inlet to building or [*12 inches (30cm) minimum] the combustion air inlet to any other appliance [*12 inches (30cm) minimum for appliances ≤...
  • Page 32: Vent System Identification

    PIPE LENGTH vent system. Special Venting Components (Simpson Duravent) Figure 48 See Empire Comfort Systems Retail Price List for Simpson Duravent part numbers and pricing. Special DV Vent Kits Special DV Vent Kits Available from Empire Comfort Systems, Inc. dealers.
  • Page 33: Venting Framing And Finishing

    VENTING FRAMING AND FINISHING Installing Support Brackets (Figure 49) A horizontal pipe support MUST BE used for each 3 feet of horizontal run. The pipe supports should be placed around the pipe and nailed in place to framing members. There MUST BE a 3 inch clearance to combustibles above flue pipe and elbows and 1 inch clearance Vent on both sides and bottom of the flue pipe to combustibles on all...
  • Page 34: Venting Framing And Finishing

    VENTING FRAMING AND FINISHING (continued) EXISTING CEILING JOISTS NAILS, 4 REQUIRED CEILING FIRESTOP NEW FRAMING CEILING BELOW Vent Vent Size Size 6 5/8" 10" 10" 6 5/8" 10" 10" 8" 10 1/2" 10 1/2" 8" 10 1/2" 10 1/2" Figure 53 Figure 51 See Horizontal Termination Page 35 and Vertical Termination Pages 37 and 38.
  • Page 35: Horizontal Termination

    HORIZONTAL TERMINATION NOTE: Termination cap should pass through the wall firestop from the exterior of the building. Adjust the termination cap to its final exterior position on the building. Warning: Termination cap must be positioned so that arrow is pointing up. CUT VINYL SIDING AWAY Attach the termination cap with the four wood screws provided.
  • Page 36: Dvvk-5F Flex Vent Instructions

    DVVK-5F FLEX VENT INSTRUCTIONS The DVVK-5F FLEX VENT KIT includes the following components: • (1) Horizontal Termination Cap • (1) Wall Firestop/Thimble Assembly • (1) 4-foot section of Flex vent with spacers (5" flue/8" outer • Hardware pack that includes band clamps and screws pipe) with flue adapter collar Flex venting can only be installed vertically off of the DVX Series fireplaces. When installing a horizontal vent run from top connections, maintain at least ½" rise for every 12" of vent run. Refer to the Figure 54 when mounting termination near vinyl siding.
  • Page 37: Vertical Termination

    VERTICAL TERMINATION Locate and mark the center point of the venting pipe. Using a nail on the underside of the roof and drive this nail through this center point. Make the outline of the roof hole around this center point. NOTE: Size of the roof hole dimensions depend on the pitch of the roof.
  • Page 38: Vertical Termination

    All damaged gaskets on the glass frame assembly and combustion chamber must be replaced by a qualified service person. If damage occurs to the combustion chamber, it must be replaced by a qualified service person. Contact Empire Comfort Systems, Inc. for replacement parts. Vertical Through the Roof Applications (Figure 62)
  • Page 39: Log Identification

    LOG IDENTIFICATION REAR BOTTOM LOG (A) REAR TOP LOG (B) Part Number - R9228 Part Number - R9222 BOTTOM LEFT LOG (C) BOTTOM LEFT CENTER LOG (D) Part Number - R9227 Part Number - R9372 BOTTOM RIGHT CENTER LOG (E) BOTTOM RIGHT LOG (F) Part Number - R9225 Part Number - R9229 FRONT LEFT LOG (G) CENTER LOG (H) Part Number - R9223 Part Number - R9373 TOP LEFT LOG (I) TOP CENTER LOG (J) Part Number - R-9230...
  • Page 40: Log Placement (13 Log Set)

    LOG PLACEMENT (13 LOG SET) Before you begin: If you are installing logs into the DVX36 or DVX42 6. Place Bottom Left Log (C) on far left pin of burner. The "lip" of model then this fireplace is supplied with a set of 13 ceramic fiber the log will hang off the side of the burner.
  • Page 41 LOG PLACEMENT (13 LOG SET) 9. Place Bottom Right Log (F) on far right pin on the burner. The 12. Place Top Left Log (I) on two left pins on (B) Log. "lip" of the log will hang off the side of the burner. 13.
  • Page 42 LOG PLACEMENT (13 LOG SET) 15. Place Front Center Log (L) between third and fourth grates on 18. Replace glass door onto firebox. the burner. The short "Y" branch will point left and the bottom 19. Secure the two glass frame spring clamps at bottom of of the "Y"...
  • Page 43: Log Placement (13 Log Set)

    LOG PLACEMENT (13 LOG SET) Figure 65 Figure 66 Log Set Parts List Index Letter Part Number Description R9228 Rear Bottom Log R9222 Rear Top Log R9227 Bottom Left Log R9372 Bottom Left Center Log R9225 Bottom Right Center Log R9229 Bottom Right Log R9223 Front Left Log R9373 Center Log...
  • Page 44: Operating Instructions

    OPERATING INSTRUCTIONS 750 Millivolt System The OWNER should carefully read and follow these operating The standing pilot (750 millivolt system) is a continuous burning pilot. instructions at all times. Lower the door assembly to view the gas The pilot remains ON even when the main burner is OFF. controls for the fireplace.
  • Page 45 OPERATING INSTRUCTIONS (continued) STANDING PILOT OPERATING INSTRUCTIONS Installation of Remote Receiver Remote/Off/On Switch Place remote receiver on the floor of fireplace behind the louver as The fireplace is equipped with a Remote/OFF/ON switch. A wire far forward as possible. harness is attached to the Remote/OFF/ON switch. The red, black Attention: The velcro loop and hook are not necessary in this and green (wires) female push-ons attach to the Remote/OFF/ installation but can be used to secure remote receiver.
  • Page 46: Standing Pilot Wiring Diagram

    STANDING PILOT WIRING DIAGRAM REMOTE CONTROL RECEIVER (OPTIONAL) THERMOSTAT (OPTIONAL) WALL SWITCH GAS VALVE REMOTE/OFF/ON SWITCH (OPTIONAL) REMOTE CONTROL RECEIVER REMOTE/OFF/ON SWITCH GREEN REMOTE BLACK GREEN THERMOPILE IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THIS UNIT MUST BE REPLACED, IT MUST BE REPLACED WITH NO.
  • Page 47: Standing Pilot Lighting Instructions

    STANDING PILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY, READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. This appliance has a pilot which must be lighted by hand. department.
  • Page 48: Standing Pilot Troubleshooting

    STANDING PILOT TROUBLESHOOTING With proper installation and maintenance, your new Direct Vent Gas Fireplace will provide years of trouble-free service. If you do experience a problem, refer to the Trouble Shooting Guide below. This guide will assist a qualified service person in the diagnosis of problems and the corrective action to be taken. 1. Spark ignitor will not light pilot after repeated triggering of —Turn valve knob to ON. Place REMOTE/OFF/ON switch piezo ignitor button. to ON. Check with millivolt meter at thermopile terminals. a. Defective ignitor (no spark electrode). Millivolt meter should read greater than 200 millivolts. If the —Check for spark at electrode and pilot;...
  • Page 49: Direct Ignition Wiring Diagram

    DIRECT IGNITION WIRING DIAGRAM GAS VALVE SPARK IGNITOR VALVE DE GAZ (OPTIONAL) WALL SWITCH OR THERMOSTAT ÉTINCELLE ALLUMER INTERRUPTEUR MURAL (FACULTATIVE) CONTROL MODULE (OPTIONAL) REMOTE CONTROL AUTORITÉ MODULE RECEIVER 120V (FACULATIVE) CONTROLE E DISTANCE DU RECEPTEUR 120 VAC LINE BLACK NOIR 120 VAC RTN BLACK NOIR WHITE BLANC...
  • Page 50: Direct Ignition Lighting Instructions

    DIRECT IGNITION LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. A. BEFORE LIGHTING smell all around the appliance area B. Use only the wall switch or remote control switch to for gas. Be sure to smell next to the floor because some turn the gas control on/off.
  • Page 51: Initial Start Up Gas Line Purge

    INITIAL START UP GAS LINE PURGE NOTE: UNIT MUST BE PROPERLY GROUNDED FOR ELECTRONIC IGNITION TO FUNCTION. On initial installation, or after extended periods where the fireplace has not been used, gas lines may require purging. The installer or qualified service person may use the following purge procedures to prevent the delays that would be caused by waiting for the lockout periods between tries for ignition.
  • Page 52: Direct Ignition Propane/Lp Gas Conversion

    DIRECT IGNITION PROPANE/LP GAS CONVERSION The conversion shall be carried out in accordance with the 12. Install propane/LP main burner orifice marked 1.65 mm for requirements of the provincial authorities having jurisdiction DVX36FP53, or marked 1.80 mm for DVX42FP53. and in accordance with the requirements of the CSA B149.2 Important: Failure to install the correct orifice will result in installation code (Canada) and with the requirements of the unit over-firing that could overheat the appliance and result...
  • Page 53: Direct Ignition Propane/Lp Gas Conversion

    DIRECT IGNITION PROPANE/LP GAS CONVERSION Maxitrol Valve Conversion REGULATOR FITTING Model AIR SHUTTER BURNER ORIFICE SETTINGS NOTE: STAMPED WITH GAS TYPE SET FOR USE Opening "A" Propane/LP Orifice Figure 72 DVX36 FULL OPEN 1.65 MM DVX42 FULL OPEN 1.80 MM Figure 71 30329-0-0312 Page 53...
  • Page 54: Intermittent Pilot Operating Instructions

    INTERMITTENT PILOT OPERATING INSTRUCTIONS The intermittent pilot (120/24 volt system) is ON when the main Provided on the intermittent pilot wiring harness are two (2) stripped and bare wires that are labeled THERMOSTAT. The wires will be burner is ON. When the main burner is OFF the intermittent pilot used for attachment of 24 volt thermostat, optional FWS-1 wall is OFF.
  • Page 55: Intermittent Pilot Lighting Instructions

    INTERMITTENT PILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with an ignition • If you cannot reach your gas supplier, device which automatically lights the pilot. call the fire department. Do not try to light the pilot by hand. C. Use only your hand to push in or turn B.
  • Page 56: Intermittent Pilot Troubleshooting

    Type of gas being used and that shown on the rating label. STEP 4: Check Safety Lockout Operation. The Service Department at Empire Comfort Systems, Inc. may be A. Turn gas supply off. contacted to assist in servicing furnace.
  • Page 57 INTERMITTENT PILOT TROUBLESHOOTING the spark generator and energizes the second main valve operator. Safety Lockout The second main valve opens and gas flows to the main burner, S8600H provides 100 percent shutoff, or safety lockout. A timer where it is ignited by the pilot burner. The flame current also holds starts timing the moment the trial for ignition starts.
  • Page 58 INTERMITTENT PILOT TROUBLESHOOTING (continued) Important WARNING 1. The following service procedures are provided as a general When performing the following steps, do not touch stripped guide. end of jumper or SPARK terminal. The ignition circuit 2. Meter readings between gas control and ignition module must generates 13,000 volts at 25 pf load and electrical shock be taken within the trial for ignition period. Once the ignition can result.
  • Page 59 INTERMITTENT PILOT TROUBLESHOOTING (continued) 30329-0-0312 Page 59...
  • Page 60: Intermittent Pilot Troubleshooting

    INTERMITTENT PILOT TROUBLESHOOTING (continued) Green LED Status Codes Green LED Flash Code (X + Y) Indicates Next System Action Recommended Service Action No “Call for Heat” Not applicable None Flash Fast Startup-Flame sense calibration Not applicable None Heart Beat Normal operation Not applicable None Recycle Initiate new trial for ignition.
  • Page 61: Rf Operating Instructions

    RF OPERATING INSTRUCTIONS RF VALVE OPERATION (AF-4040 Electronic Gas Valve system When the remote/off switch is in the OFF position the appli- only) ance will operate from an appliance mounted rocker switch Please refer to the separate instructions for detailed operation and (#3) or optional wall switch connected to the two (2) BROWN programming of the Multi-function Remote Control.
  • Page 62: Rf Maintenance

    RF MAINTENANCE INSTRUCTIONS MAINTENANCE TROUBLESHOOTING Maintenance frequency must be determined individually for each IMPORTANT: All service and trouble-shooting procedures should application. Some considerations are: be performed by an experienced qualified service technician. • Exposure to water, dirt, chemicals and heat can damage the If the pilot will not stay lit: gas control and shut down the control system.
  • Page 63: Rf Wiring Diagram

    RF WIRING DIAGRAM BLOWER BATTERY BACK-UP 120V EXTENSION LIGHT TRANSFORMER MODULE (OPTIONAL) ON/OFF BROWN SWITCH WHITE GREEN GAS CONTROL ORANGE VALVE Stepper PILOT Motor MAIN (GND) PILOT ELECTRONIC WHITE CONTROL MODULE ORANGE JUNCTION BOX Note: For "RF" Fireplace models with Premium Multi-Function Remote Control, Refer to the separate instructions for operation of the remote control system.
  • Page 64: Rf Lighting Instructions

    RF STANDING PILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. A. This appliance has a pilot which must be lighted with C. Use only the remote control to operate the gas control the remote control. When lighting the pilot, follow these knob. Never use tools. If valve does not operate, don't instructions exactly.
  • Page 65: Maintenance And Service

    MAINTENANCE AND SERVICE Please Note WARNING: Do not use abrasive cleaners on glass. Do not It is normal for appliances fabricated of steel to give off attempt to clean glass when glass is hot. some expansion and/or contraction noise during the start up or cool down cycle. Similar noises are found with your Glass Removal and Replacement (Figure 77) furnace heat exchanger or car engine. 1. Remove top louver, grasp louver and pull forward. 2.
  • Page 66: Parts List - Dvx36Fp(33,53,73,93)Cl

    PARTS LIST - DVX36FP(33,53,73,93)CL Part Number Index No. Description DVX36FP33CL DVX36FP53CL DVX36FP73CL DVX36FP93CL R9347 R9347 R9347 R9347 Insulation, Top Shield 23437 23437 23437 23437 Top Shield 23219 23219 23219 23219 Top Standoff (Qty. 2) R7566 R7566 R7566 R7566 Vent Adapter R7574 R7574 R7574 R7574 Vent Gasket 10554 10554...
  • Page 67 PARTS LIST - DVX36FP(33,53,73,93)CL Part Number Index No. Description DVX36FP33CL DVX36FP53CL DVX36FP73CL DVX36FP93CL R2423 R2423 R2423 R2423 5/16" Male Connector R7578 R7733 R5746 R10415 Gas Valve (LPG) R7577 R7733 R5745 R10415 Gas Valve (Nat) 17161 20207 25640 26307 Gas Valve Bracket 23502 23502 23502 23502 Grate Assembly (Qty.
  • Page 68: Parts List - Dvx42Fp(33,53,73,93)Cl

    PARTS LIST - DVX42FP(33,53,73,93)CL Part Number Index No. Description DVX42FP33CL DVX42FP53CL DVX42FP73CL DVX42FP93CL R9348 R9348 R9348 R9348 Insulation, Top Shield 23437 23437 23437 23437 Top Shield 23219 23219 23219 23219 Top Standoff (Qty. 2) R7567 R7567 R7567 R7567 Vent Adapter R7573 R7573 R7573 R7573 Vent Gasket 10554 10554...
  • Page 69: Parts List - Dvx42Fp(33,53,73,93)Cl

    PARTS LIST - DVX42FP(33,53,73,93)CL Part Number Index No. Description DVX42FP33CL DVX42FP53CL DVX42FP73CL DVX42FP93CL R2423 R2423 R2423 R2423 5/16" Male Connector R7578 R7733 R5746 R10415 Gas Valve (LPG) R7577 R7733 R5745 R10415 Gas Valve (Nat) 17161 20207 25640 26307 Gas Valve Bracket 23502 23502 23502 23502 Grate Assembly (Qty.
  • Page 70: Parts View

    PARTS VIEW DI VALVE ASSEMBLY BLOWER ASSEMBLY MILLIVOLT VALVE ASSEMBLY RF VALVE ASSEMBLY IP VALVE ASSEMBLY Note: Refer to page 43 when ordering logs. Page 70 30329-0-0312...
  • Page 71: Fbb4 Optional Variable Speed Blower Installation

    FBB4 OPTIONAL VARIABLE SPEED BLOWER INSTALLATION Attention: Install blower assembly before connecting gas inlet 5. Insert blower assembly into interior, bottom of fireplace. supply line Position blower assembly behind gas valve, align notch on back of blower assembly with center screw on fireplace Note: Junction box on right side of fireplace must be pre-wired at back and push blower assembly against fireplace back.
  • Page 72: Junction Box Wiring Installation Instructions

    FBB4 OPTIONAL VARIABLE SPEED BLOWER INSTALLATION FBB4 B L O W E R A S S E M B LY COMPLETE R7649 FAN CONTROL R4192 SPEED CONTROL KNOB R4186 SPEED CONTROL 110 VOLT AC JUNCTION BOX BLACK SWITCH WHITE GROUND SPEED CONTROL JUNCTION BOX WIRING INSTALLATION INSTRUCTIONS...
  • Page 73: Accent Lamp

    ACCENT LAMP Your Luxury Direct Vent Gas Fireplace comes equipped with our COVER "Accent Lamp." The light has been pre-wired and is controlled from the Rheostat. If in the event the lamp or lens needs to be replaced, follow the instructions below: Unplug the Accent Lamp/transformer from the junction box inside the fireplace.
  • Page 74: Accessories

    ACCESSORIES The following accessory parts can be obtained from your Empire Comfort Systems dealer. If you need additional information beyond what your dealer can furnish, contact Empire Comfort Systems Inc., Nine Eighteen Freeburg Ave., Belleville, Illinois 62220-2623. DECORATIVE ACCESSORIES Decorative Louver Leaf...
  • Page 75: Master Parts Distributor List

    This list changes from time to time. For the current list, please click on the Master Parts button at www.empirecomfort. com. Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc. Dey Distributing East Coast Energy Products...
  • Page 76: Quick Reference Guide

    Empire Comfort Systems Web Site www.empirecomfort.com EMPIRE EMPIRE 918 Freeburg Avenue Belleville, Illinois 62220-2623 Comfort Systems The Tahoe Direct Vent Zero Clearance Gas Fireplace Heater MILLIVOLT STANDING PILOT: DVX(36,42)FP(32,33)CL(N,P)-2 DIRECT IGNITION PILOT: DVX(36,42)FP53CLN-1 INTERMITTENT PILOT: DVX(36,42)FP73CL(N,P)-2 REMOTE RF MODELS: DVX(36,42)FP93CL(N,P)-2 All Brick Liners are made from Ceramic Fiber for rich detail and lasting beauty.
  • Page 77: Firebox Dimensions

    Empire Comfort Systems Web Site www.empirecomfort.com EMPIRE EMPIRE 918 Freeburg Avenue Belleville, Illinois 62220-2623 Comfort Systems The Tahoe Direct Vent Zero Clearance Gas Fireplace Heater MILLIVOLT STANDING PILOT: DVX(36,42)FP(32,33)CL(N,P)-2 DIRECT IGNITION PILOT: DVX(36,42)FP53CLN-1 INTERMITTENT PILOT: DVX(36,42)FP73CL(N,P)-2 REMOTE RF MODELS: DVX(36,42)FP93CL(N,P)-2 All Brick Liners are made from Ceramic Fiber for rich detail and lasting beauty.
  • Page 78: Appliance Service History

    APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed/Notes Page 78 30329-0-0312...
  • Page 79 APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed/Notes 30329-0-0312 Page 79...
  • Page 80 Empire Comfort Systems Inc. EMPIRE EMPIRE 918 Freeburg Ave. Belleville, IL 62220 If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer. Comfort Systems www.empirecomfort.com...

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