Empire Comfort Systems MILLIVOLT STANDING PILOT Series Installation Instructions And Owner's Manual
Empire Comfort Systems MILLIVOLT STANDING PILOT Series Installation Instructions And Owner's Manual

Empire Comfort Systems MILLIVOLT STANDING PILOT Series Installation Instructions And Owner's Manual

Luxury direct vent gas zero clearance fireplace heater, remote control
Table of Contents

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INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
WARNING
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death or
property damage.
— Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of
this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
— Installation and service must be per-
formed by a qualified installer, service
agency or the gas supplier.
WARNING
NEVER
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with this appliance and shall
be installed for the protection of children and other at-risk
individuals.
NOTE: Barrier required, but may be sold separately.
INSTALLATION INSTRUCTIONS
AND OWNER'S MANUAL
HOT GLASS
WILL
CAUSE BURNS.
DO NOT TOUCH
GLASS
UNTIL COOLED.
ALLOW CHILDREN
TO TOUCH GLASS.
LUXURY DIRECT VENT
GAS ZERO CLEARANCE
FIREPLACE HEATER
MILLIVOLT STANDING PILOT
DVX36FP31L(N,P)-4
DVX42FP31L(N,P)-4
INTERMITTENT PILOT
DVX36FP71L(N,P)-3
DVX42FP71L(N,P)-3
REMOTE CONTROL
DVX36FP91L(N,P)-3
DVX42FP91L(N,P)-3
WARNING
If not installed, operated and maintained in
accordance with the manufacturer's instruc-
tions, this product could expose you to sub-
stances in fuel or from fuel combustion which
can cause death or serious illness.
This appliance may be installed in
an aftermarket, permanently located,
manufactured home (USA only) or mobile
home, where not prohibited by state or local
codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certified kit is used.
GAS-FIRED
UL FILE NO.
MH30033
Page 1

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Summary of Contents for Empire Comfort Systems MILLIVOLT STANDING PILOT Series

  • Page 1 INSTALLATION INSTRUCTIONS AND OWNER’S MANUAL LUXURY DIRECT VENT INSTALLER: Leave this manual with the appliance. GAS ZERO CLEARANCE CONSUMER: FIREPLACE HEATER Retain this manual for future reference. MILLIVOLT STANDING PILOT DVX36FP31L(N,P)-4 WARNING DVX42FP31L(N,P)-4 FIRE OR EXPLOSION HAZARD INTERMITTENT PILOT Failure to follow safety warnings exactly GAS-FIRED DVX36FP71L(N,P)-3 could result in serious injury, death or...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS SECTION PAGE Important Safety Information................................3 Safety Information For Users Of Propane Gas ..........................4 Requirements For Massachusetts ..............................5 Introduction ....................................6 Specifications ....................................7 Special Vent Systems ..................................8 Vent System Identification................................9 Fireplace Dimensions ..................................10 Clearances ....................................11 Locating Fireplace..................................12 Gas Supply ....................................13 Installation ....................................
  • Page 3: Important Safety Information

    IMPORTANT SAFETY INFORMATION Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly. DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED • This appliance must not share or be connected to a flue DANGER: Indicates a hazardous situation which, if not serving a separate solid-fuel burning appliance. avoided, will result in death or serious injury.
  • Page 4: Safety Information For Users Of Propane Gas

    SAFETY INFORMATION FOR USERS OF PROPANE GAS Propane is a flammable gas which can cause fires and explo- members of your household. Someday when there may not sions. In its natural state, propane is odorless and colorless. be a minute to lose, everyone’s safety will depend on knowing You may not know all the following safety precautions which exactly what to do.
  • Page 5: Requirements For Massachusetts

    REQUIREMENTS FOR MASSACHUSETTS For all side wall horizontally vented gas fueled equipment installed SIGNAGE. A metal or plastic identification plate shall be in every dwelling, building or structure used in whole or in part for permanently mounted to the exterior of the building at a residential purposes, including those owned or operated by the minimum height of eight feet above grade directly in line with Commonwealth and where the side wall exhaust vent termination...
  • Page 6: Introduction

    • Installation of any damaged fireplace or vent system component. • Modification of the fireplace or direct vent system. • Installation other than as instructed by Empire Comfort Systems, Inc. • Improper positioning of the logs, glass door or decorative rock.
  • Page 7: Specifications

    SPECIFICATIONS DVX36 - NATURAL DVX36 - PROPANE Input Btu/hr Maximum 35,000 30,000 Btu/hr Minimum 24,500 21,000 kWH (Maximum) 10.3 (Minimum) Orifice #32 (P211) 1.65mm (P250) Air Shutter Opening 1/4" (6.4mm) FULL OPEN Height without standoff 34 3/4 (883mm) 34 3/4" (883mm) Width 39 3/8"...
  • Page 8: Special Vent Systems

    SPECIAL VENT SYSTEMS The following vent systems are acceptable for use with the DVx42 series The following vent systems are acceptable for use with the DVx36 series fireplaces: fireplaces: • Simpson Duravent® GS 5” - 8” • Excel DV Venting 5” - 8” •...
  • Page 9: Vent System Identification

    Figure 28. Figure 1 Special Venting Components (Simpson Duravent) See Empire Comfort Systems Retail Price List for Simpson Duravent part numbers and pricing. DVVk-4VP Direct-Vent Fireplace Vent kit - Vertical, Includes SD46DVA-VCH, SD46DVA-SC and SD46DVA-F6 Direct-Vent Fireplace Vent kit for Top Vent, Thru-the-wall, 8 to 11 inch wall thickness, Includes SD46DVA-08A,...
  • Page 10: Fireplace Dimensions

    FIREPLACE DIMENSIONS DIMENSION DVX36FP DVX42FP 34 3/4" (882.7 mm) 34 3/4" (882.7 mm) 39" (990.6 mm) 43" (1092.2 mm) 19 7/8" (505 mm) 19 7/8" (505 mm) 25" (635 mm) 25" (635 mm) 36" (914.4 mm) 40" (1016 mm) 26 1/2" (673.1 mm) 26 1/2"...
  • Page 11: Clearances

    CLEARANCES Mantel Chart CLEARANCE TO COMBUSTIBLES Back 0" (0 mm) Side 0" (0 mm) Floor 0" (0 mm) Top Stand-off 0" (0 mm) Top Framing Edge 6" (152 mm) Figure 5 Clearances Clearance from top front edge of fireplace to ceiling is 36" Clearance from side of fireplace to adjacent sidewall is 6".
  • Page 12: Locating Fireplace

    LOCATING FIREPLACE NOTICE: When you install your Direct Vent Fireplace in Room divider or Flat Island and Room Divider installation is possible as long on wall corner positions, a minimum of 6 inches clearance must as the horizontal portion of the vent system does not exceed 20 feet be maintained from the perpendicular wall and the front edge of with a minimum vertical run of 8 feet.
  • Page 13: Gas Supply

    GAS SUPPLY The gas pipeline can be brought in through the right or left side of Installing a New Main Gas Shut-Off the appliance. Consult the current National Fuel Gas Code, ANSI Each appliance should have its own manual gas shut-off. Z223.1 CAN/CGA-B149 (.1 or .2) installation code.
  • Page 14: Installation

    INSTALLATION Framing and Finishing Choose unit location. Frame in fireplace with a header across the top. It is important to allow for finished face when setting the depth of the frame. See Figure 10B. Attach fireplace to frame using nailing flange. Preset depth to suit facing material (adjustable to 1/2", 5/8"...
  • Page 15 INSTALLATION (CONT'D) Flush Mount Mantel Installation The fireplace must extend 3/4" beyond finished wall surface when using a flush mount mantel. Refer to Figure 13 to locate nailing flanges on fireplace sides. Mark and drill two 1/8" holes into fireplace side to mount each nailing flange.
  • Page 16 INSTALLATION (CONT'D) Flush Wall Installation Attention: Cold climate installation recommendation: When installing this unit against a non-insulated exterior wall, it is recommended that the outer walls be insulated to conform to applicable insulation codes. Vent Runs In planning the installation for the fireplace, it is necessary to install certain components before the appliance is completely positioned and installed.
  • Page 17: Installation

    INSTALLATION (CONT'D) TOP, 90° ELBOW TO CORNER INSTALLATION TOP, 90° ELBOW TO HORIZONTAL HORIZONTAL OUT THE WALL OUT THE WALL “A” WALL FIRESTOP/ 90º ELBOW “A” THIMBLE PIPE LENGTH “B” 6” (152mm) MINIMUM “C” VENT 9” (229mm) “D” MINIMUM VENT CAP WALL FIRESTOP/ THIMBLE Dim.
  • Page 18: Venting Fireplace - Top

    VENTING FIREPLACE - TOP To Use the Vent Graph Venting Graph (Dimensions in Feet) 1. Determine the height of the center of the horizontal vent pipe. Using this dimension on the Sidewall Vent Graph, locate the point it intersects with the slanted graph line. 2.
  • Page 19 VENTING FIREPLACE - TOP (CONT'D) Below Grade Installation When it is not possible to meet the required vent terminal clearances of 12" (305mm) above grade level, a snorkel kit is recommended. It allows installation depth down to 7" (178mm) below grade level. The 7"...
  • Page 20: Venting Fireplace - Top

    VENTING FIREPLACE - TOP (CONT'D) Figure 25 Figure 24 MINIMUM HOLE LOCATION DIMENSIONS FOR THROUGH THE WALL HORIZONTAL INSTALLATIONS WITH 90 DEGREE ELBOW OFF TOP OF FIREPLACE HARD ELBOW DIMENSIONS FIREPLACE SERIES "A" "B" "C" 43-1/2" 7" DVx36FP 5" (127mm) (1105mm) (178mm) 44-3/8"...
  • Page 21: Examples - Top Vent Run

    EXAMPLES - TOP VENT RUN Example H2 3ft, H3 1ft = 4ft (90° + 90° + 90°) = 6ft V1 = 21ft H = 10ft V = 21ft Figure 28 Figure 27 Figure 29 39357-0-1018 Page 21...
  • Page 22: Vent Clearances

    Clearances are to heat resistant material (i.e. wood, metal). This the following shall be indicated: does not include vinyl. Empire Comfort Systems Inc. will not be held Clearance in accordance with local installation codes and the requirements of the responsible for heat damage caused from terminating under vinyl gas supplier.
  • Page 23: Venting Framing And Finishing

    VENTING FRAMING AND FINISHING Installing Support Brackets A horizontal pipe support MUST BE used for each 3 feet of horizontal run. The pipe supports should be placed around the pipe and nailed in place to framing members. There MUST BE a 3 inch clearance to combustibles above flue pipe and elbows and 1 inch clearance on both sides and bottom of the flue pipe to combustibles on all horizontal pipe sections and elbows.
  • Page 24: Venting Framing And Finishing

    VENTING FRAMING AND FINISHING (CONT'D) EXISTING CEILING JOISTS NAILS, 4 REQUIRED CEILING FIRESTOP NEW FRAMING CEILING BELOW VENT SIZE vent Size 6 5/8" 10" 10" 6 5/8" 10" 10" 8" 10 1/2" 10 1/2" 8" 10 1/2" 10 1/2" Figure 35 Figure 33 See Horizontal Termination Page 26 and Vertical Termination Pages 27 and 28.
  • Page 25: Termination Clearances

    TERMINATION CLEARANCES Termination clearance for buildings with combustible and noncombustible exteriors. INSIDE CORNER OUTSIDE CORNER RECESSED LOCATION “A” = COMBUSTIBLE 9” (229mm) “F” = COMBUSTIBLE 6” (152mm) = NONCOMBUSTIBLE 2” (51mm) = NONCOMBUSTIBLE 6” (152mm) BALCONY BALCONY WITH PERPENDICULAR SIDE WALL WITH NO SIDE WALL “C”...
  • Page 26: Horizontal Termination

    HORIZONTAL TERMINATION NOTE: Termination cap should pass through the wall firestop from the exterior of the building. Adjust the termination cap to its final exterior position on the building. WARNING CUT VINYL SIDING AWAY TO FIT STANDOFF Termination cap must be positioned so that arrow is pointing up. Attach the termination cap with the four wood screws provided.
  • Page 27: Vertical Termination

    VERTICAL TERMINATION Locate and mark the center point of the venting pipe. Using a nail on the underside of the roof and drive this nail through this center point. Make the outline of the roof hole around this center point. NOTE: Size of the roof hole dimensions depend on the pitch of the roof.
  • Page 28 VERTICAL TERMINATION (CONT'D) Installing the Vent System in a Chase Vertical Through the Roof Applications A chase is a vertical box-like structure built to enclose the gas Your Gas Fireplace has been approved for: appliance and/or it’s vent system. Vertical vent runs on the outside of a) Vertical installations up to 40 feet in height.
  • Page 29: Dvvk-4Fv Direct Vent Termination Kit

    DvvK-4Fv DIRECT vENT TERMINATION KIT INSTALLATION INSTRUCTIONS IMPORTANT SAFETY INFORMATION • The vertical termination cap MUST be vented directly to the This termination kit can only be used with Empire Comfort Sys- outside. The termination kit MUST NEVER be connected to a tems direct vent fireplaces listed for use with DVVK-4FV Vertical chimney flue(s) servicing a separate solid-fuel burning appli- Flex Vent kit.
  • Page 30 (CONT'D) DvvK-4Fv DIRECT vENT TERMINATION KIT PRE-INSTALLATION INFORMATION: Installation of the vertical Flex Termination Kit WARNING Items Required For Installation: Ensure that the venting system exits the structure through TOOLS BUILDING SUPPLIES the roof and does not terminate less than 12 inches (305mm) • Phillips Screwdriver • Framing Materials above the roof. •...
  • Page 31 DvvK-4Fv DIRECT vENT TERMINATION KIT (CONT'D) Step-By-Step Installation For Flex Dv Kit Unpack vent components and check all items for shipping Next, determine the location for the cutout in the roof opening. damage. This opening must be large enough to provide a minimum 1” For this venting system to operate as designed it is dependent air space clearance from the vertical vent pipe to any combus- on the use of all parts and procedures detailed in these in- tible framing.
  • Page 32 DvvK-4Fv DIRECT vENT TERMINATION KIT (CONT'D) 10. With the flex vent assembly and the 48” long hard pipe com- ponents laid out on the floor, begin securing these parts to- gether. First, apply a generous bead of silicone sealant to the inside of the 4” diameter flex flue (not the end with the pre-in- stalled connector), then slide the flex flue over the 4”...
  • Page 33 DvvK-4Fv DIRECT vENT TERMINATION KIT (CONT'D) 17. To attach the vent connections at the fireplace, be sure the 7” 19. Once the lower connections are made and the flex pipe is diameter adapter collar has been installed per step 3. Apply a secured with support bands as required (3 feet minimum be- bead of silicone sealant to the 4”...
  • Page 34 DvvK-4Fv DIRECT vENT TERMINATION KIT (CONT'D) VERTICAL TERMINATION STORM COLLAR 4’ LONG RIGID PIPE ROOF FLASHING ADJUSTABLE ROOF JACK ASSEMBLY ROOF EXTERIOR CLEARANCE TO COMBUSTIBLES REQUIRED FROM VENT PIPE CLAMPS AT FLUE & INLET VENT CONNECTIONS ADJUSTABLE STORM COLLAR (USE TO FIRESTOP/THIMBLE KEEP INSULATION OUT OF ASSEMBLY THIMBLE ASSEMBLY) CEILING...
  • Page 35: Dvvk-4Fv Direct Vent Termination Kit

    DvvK-4Fv DIRECT vENT TERMINATION KIT (CONT'D) vertical Flex Termination Kit Item Quantity Item Description Repair Part No. Number Supplied 4”/7” Vertical Termination Cap MF100038 Roof Support kit MF100503 2 Ply Alum Flex 4” Diameter by 6 ft. MF04ALA2F006 2 Ply Alum Flex 7” Diameter by 6 ft. MF07ALA2F006 4”/7”...
  • Page 36: Dvvk-4F Flex Vent Instructions

    DvvK-4F FLEX vENT INSTRUCTIONS (DvX36 ONLY) The DvvK-4F FLEX vENT KIT includes the following components: Remove the 6-5/8" diameter vent collar from the fireplace. • Horizontal Termination Cap Replace this collar with the 7" diameter Flex Vent adapter • 4-foot section of Flex vent with spacers (4" flue/7" outer pipe) collar provided with the vent kit. •...
  • Page 37: Dvvk-4Re Vent Kit Installation Instructions

    DvvK-4RE vENT KIT INSTALLATION INSTRUCTIONS CAUTION NOTE: SPACING FLANGE INSTALLED TO TOPSIDE Sharp edges, use protective gloves when installing. Tools Needed for Installation: • Sheet metal snips • 5/16” nut driver • Phillips head screwdriver - #2 • High temperature sealant or furnace cement rated for continu- ous use at 1,000 F minimum 11”...
  • Page 38 DvvK-4RE vENT KIT INSTALLATION INSTRUCTIONS (CONT'D) Remove outside mounting plate with tube attached from wall. 12. Seal the 4” (102mm) diameter flue outlet tube. Follow instruc- Mark and cut the extra length of the 6 5/8” (168mm) diameter tions and diagram. See Figure 58. tube from the opposite end. Do not crimp or enlarge tube. 13.
  • Page 39: Dvvk-4Re Vent Kit Installation Instructions

    (CONT'D) DvvK-4RE vENT KIT INSTALLATION INSTRUCTIONS FOLLOW CORRECT OPTION ACCORDING TO VENTING METHOD. Connecting to Rigid Vent System Connecting Directly to Fireplace If the air inlet and flue outlet tubes are to be connected to a If the air inlet and flue outlet tubes are to be connected directly to rigid venting system (and not directly to the back of the unit), then the unit (no rigid venting system is being used), then the gasket do not use the gasket provided.
  • Page 40: Dvvk-5F Flex Vent Instructions

    DvvK-5F FLEX vENT INSTRUCTIONS (DVX42 ONLY) The DvvK-5F FLEX vENT KIT includes the following components: In most cases, after determining the length of the vent that • Horizontal Termination Cap is needed, it may be easier to install the flue and outer vent • 4-foot section of Flex vent with spacers (5" flue/8" outer pipe) pipes to the Termination Cap first, then from the outside, feed with flue adapter collar the venting through the wall to the fireplace.
  • Page 41: Propane Gas Conversion Settings

    PROPANE GAS CONVERSION SETTINGS AIR SHUTTER BURNER ORIFICE SETTINGS MODEL PROPANE OPENING "A" ORIFICE DVx36 FULL OPEN 1.65 MM DVx42 FULL OPEN 1.80 MM Figure 63 39357-0-1018 Page 41...
  • Page 42: Log Identification

    DVX(36,42)FP LOG IDENTIFICATION PART FRONT VIEW TOP VIEW DESCRIPTION NUMBER Log A R9228 Log B R9222 Log C R9227 Log D R9372 Log E R9225 Log F R9229 Page 42 39357-0-1018...
  • Page 43 DVX(36,42)FP LOG IDENTIFICATION (CONT'D) PART FRONT VIEW TOP VIEW DESCRIPTION NUMBER Log G R9223 Log H R9373 Log I R9230 Log J R9231 Log k R9232 Log L R9224 Log M R9226 39357-0-1018 Page 43...
  • Page 44 LOG PLACEMENT Before you begin: If you are installing logs into the DVx36 or 1. Remove top and bottom louvers. DVX42 model then this fireplace is supplied with a set of 13 2. Remove glass door from firebox. ceramic fiber logs. Do not handle these logs with your bare hands.
  • Page 45 LOG PLACEMENT 5. Place Log B onto log shelf on the burner, ensuring pins go into holes on bottom of log. See image below 39357-0-1018 Page 45...
  • Page 46 LOG PLACEMENT 6. Place Log C on far left burner pin. The "lip" of the log will hang off the side of the burner. See image below. Page 46 39357-0-1018...
  • Page 47 LOG PLACEMENT 7. Place Log D on second and third pins from left side of the burner as shown below. 39357-0-1018 Page 47...
  • Page 48 LOG PLACEMENT 8. Place Log E on fourth and fifth pins from the left side of the burner as shown below. Page 48 39357-0-1018...
  • Page 49 LOG PLACEMENT 9. Place Log F on far right burner pin. The "lip" of the log will hang off the side of the burner as shown below. 39357-0-1018 Page 49...
  • Page 50 LOG PLACEMENT 10. Place Log G onto Log C pin. The end of Log G will rest on firebox bottom as shown below. Page 50 39357-0-1018...
  • Page 51 LOG PLACEMENT 11. Place Log H onto Log A pin with "Y" branches resting on Logs D and E. See image below. 39357-0-1018 Page 51...
  • Page 52 LOG PLACEMENT 12. Place Log I on the two left pins of Log B as shown below. Page 52 39357-0-1018...
  • Page 53 LOG PLACEMENT 13. Place Log J on third and fourth pins from the left on Log B. The "Y" branch will rest on Log H as shown below. 39357-0-1018 Page 53...
  • Page 54 LOG PLACEMENT 14. Place Log K on far right pin of Log B as shown below. Page 54 39357-0-1018...
  • Page 55 LOG PLACEMENT 15. Place Log L between third and fourth grates on the burner. The short "Y" branch will point left and the bottom of the "Y" will rest on the firebox bottom. See image below. 39357-0-1018 Page 55...
  • Page 56 LOG PLACEMENT 16. Place Log M on the fifth grate from the left with the top resting on Log K as shown below. Page 56 39357-0-1018...
  • Page 57 LOG PLACEMENT 17. The log assembly is now complete. 39357-0-1018 Page 57...
  • Page 58 LOG PLACEMENT 18. After all logs are properly positioned, place small "dime" WARNING size pieces of Rockwool lightly across the front round "blueflame" ports. Place the ember material (Rockwool Failure to position the parts in accordance with pieces) side by side. Do not stack more than one layer this diagram or failure to use only parts specifically approved with this appliance may result in property of embers across the burner ports.
  • Page 59: Log Placement (13 Log Set)

    LOG PLACEMENT (13 LOG SET) Figure 66 Figure 67 LOG SET PARTS LIST Index Letter Part Number Description R9228 Rear Bottom Log R9222 Rear Top Log R9227 Bottom Left Log R9372 Bottom Left Center Log R9225 Bottom Right Center Log R9229 Bottom Right Log R9223...
  • Page 60: Millivolt System Operating Instructions

    MILLIVOLT SYSTEM OPERATING INSTRUCTIONS 750 Millivolt System The OWNER should carefully read and follow these operating The standing pilot (750 millivolt system) is a continuous burning instructions at all times. Lower the door assembly to view the gas pilot. The pilot remains ON even when the main burner is OFF. controls for the fireplace.
  • Page 61: Millivolt System Operating Instructions

    MILLIVOLT SYSTEM OPERATING INSTRUCTIONS (CONT'D) STANDING PILOT OPERATING INSTRUCTIONS Installation of Remote Receiver Remote/Off/On Switch Place remote receiver on the floor of fireplace behind the louver as The fireplace is equipped with a Remote/OFF/ON switch. A wire far forward as possible. harness is attached to the Remote/OFF/ON switch.
  • Page 62: Millivolt Standing Pilot Wiring Diagram

    MILLIVOLT STANDING PILOT WIRING DIAGRAM REMOTE CONTROL RECEIVER (OPTIONAL) THERMOSTAT (OPTIONAL) WALL SWITCH GAS VALVE REMOTE/OFF/ON SWITCH (OPTIONAL) REMOTE CONTROL RECEIVER REMOTE/OFF/ON SWITCH GREEN REMOTE BLACK GREEN THERMOPILE IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THIS UNIT MUST BE REPLACED, IT MUST BE REPLACED WITH NO.
  • Page 63: Millivolt Standing Pilot Lighting Instructions

    MILLIVOLT STANDING PILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. This appliance has a pilot which must be lighted by hand. C. Use only your hand to push in or turn the gas control knob. When lighting the pilot, follow these instructions exactly.
  • Page 64: Millivolt Standing Pilot Troubleshooting

    MILLIVOLT STANDING PILOT TROUBLESHOOTING With proper installation and maintenance, your new Direct Vent Gas Fireplace will provide years of trouble-free service. If you do experience a problem, refer to the Trouble Shooting Guide below. This guide will assist a qualified service person in the diagnosis of problems and the corrective action to be taken. 1. Spark ignitor will not light pilot after repeated triggering of —Turn valve knob to ON.
  • Page 65: Ipi Electronic System Operating Instructions

    IPI ELECTRONIC SYSTEM OPERATING INSTRUCTIONS 5.25 VDC ELECTRONIC CONTROL VALVE OPTIONAL REMOTE CONTROLS The electronic control valve system includes the ability to switch Optional remote controls are available for use with this appliance. the pilot from a standing pilot mode to an intermittent pilot mode. It is recommended that the remote receiver be placed either in a •...
  • Page 66: Ipi Electronic System Wiring Diagram

    IPI ELECTRONIC SYSTEM WIRING DIAGRAM If any of the original wire as supplied with this unit must be replaced, it must be replaced with equivalent gauge and temperature rated wire. This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured (mobile) home where not prohibited by local codes.
  • Page 67: Intermittent Pilot Lighting Instructions

    INTERMITTENT PILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. This appliance has a pilot which can be lighted with the C. Use only the remote control or manual remote receiver manual on/off switch, a remote control, or by switching the switch to operate the gas valve.
  • Page 68: Intermittent Pilot Control System Troubleshooting

    INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING Brief Description of the Components The gas valve is fitted with a manual HI/LO knob to allow for man- ual modulation of the gas outlet pressure to the appliance burner. The controls are designed to be used with either Propane Gas or Natural Gas and can be converted by use of an OEM supplied conversion kit.
  • Page 69 INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING If the DFC giving signal lock out: Verify the electrical connections’ integrity and The board should be unlocked to make sure they are in accordance with the relevant reinitiate a pilot flame ignition (for Is the DFC board in system wiring diagram.
  • Page 70: Intermittent Pilot Control System Troubleshooting

    INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING Replace DFC board. Main burner lights when the pilot only Replace the gas valve. should light. Verify the pilot flame fully engulfs the tip of the sense electrode. If not replace the pilot assembly. Replace the pilot assembly. Carefully clean the electrical connections of the sense cable, and the DFC board sense cable connection.
  • Page 71: Remote Control Operation Instructions

    REMOTE CONTROL OPERATION INSTRUCTIONS NOTICE: ON/OFF rocker switch must be ON for the remote to operate. FEATURES: Blue LCD display Main Burner ON/OFF Main Burner flame modulation (6 levels) ON/OFF Button Choice of standing or intermittent pilot THERMOSTAT Button Thermostat or Smart thermostat functions UP/DOWN Arrow Button On/Off relay* MODE Button...
  • Page 72 REMOTE CONTROL OPERATION INSTRUCTIONS INITIALIZING THE SYSTEM FOR THE FIRST TIME TURN THE APPLIANCE ON AND OFF Install the three AAA type batteries in the Transmitter battery With the system OFF, press the ON/OFF key on the Trans- bay located on the base of the Transmitter (back side). See mitter.
  • Page 73 REMOTE CONTROL OPERATION INSTRUCTIONS REMOTE FLAME CONTROL The Proflame has six flame levels. With the system ON and the flame level at the maximum in the appliance, pressing the DOWN ARROW key once will reduce the flame height by one step until the flame is turned OFF. The UP ARROW key will increase the flame height each time it is pressed.
  • Page 74 REMOTE CONTROL OPERATION INSTRUCTIONS SMART THERMOSTAT OPERATION FAN SPEED CONTROL The Smart Thermostat function adjusts the flame height in accor- The speed of the fan can be controlled by the Proflame system. dance with the difference between the set point temperature and The fan speed can be adjusted through six speeds.
  • Page 75 REMOTE CONTROL OPERATION INSTRUCTIONS ACCENT LIGHT CONTROL CONTINUOUS PILOT/INTERMITTENT PILOT (CPI/IPI) SELECTION With the system in “OFF” position press the MODE key (Figure The light function controls the light by the dimmable light control. To activate this function, use the Mode Button Figure 71a to 70a) to index to the CPI mode icon.
  • Page 76 REMOTE CONTROL OPERATION INSTRUCTIONS KEY LOCK USING WITHOUT A REMOTE CONTROL This function will lock the keys to avoid unsupervised operation. Remove the decorative front and outer surround to access the module. With the ON/OFF rocker switch in the ON position, press To activate this function, press MODE and UP keys at the same with SW1 button on the module.
  • Page 77: Remote Control System - Wiring Diagram

    REMOTE CONTROL SYSTEM - WIRING DIAGRAM If any of the original wire as supplied with this unit must be CAUTION replaced, it must be replaced with equivalent gauge and tem- Do not operate the appliance with glass panel removed, perature rated wire. cracked or broken.
  • Page 78: Remote Control System - Lighting Instructions

    REMOTE CONTROL SYSTEM - LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with an ignition device which au- Follow the gas supplier's instructions. tomatically lights the pilot. Do not try to light the pilot by hand, •...
  • Page 79: Remote Control System - Troubleshooting

    REMOTE CONTROL SYSTEM - TROUBLESHOOTING If the IFC is signaling lock out: The Verify the electrical connections’ integrity and board should be unlocked to make sure they are in accordance with the relevant reinitiate a pilot flame ignition (for Is the IFC board in system wiring diagram.
  • Page 80 REMOTE CONTROL SYSTEM - TROUBLESHOOTING (CONT’D) Replace IFC board. Main burner lights when the pilot only Replace the gas valve. should light. Verify the pilot flame fully engulfs the tip of the sense electrode. If not, replace the pilot assembly. Replace the pilot assembly.
  • Page 81: Maintenance And Service

    MAINTENANCE AND SERVICE HOMEOWNER INSTALLER Annual Inspection Annual Inspection • Have the fireplace inspected annually before use. • Have the fireplace inspected annually before use. • More frequent inspection and cleaning may be required if the • More frequent inspection and cleaning may be required if the fireplace is installed in an area exposed to pet hair or dust, fireplace is installed in an area exposed to pet hair or dust, or to excessive lint from new carpeting or bedding materials.
  • Page 82 MAINTENANCE AND SERVICE (CONT'D) Remove top and bottom louvers by lifting up and pulling them Angle barrier screen frame so the barrier screen bracket rests out. See Figure 91. over the glass frame. See Figure 93. Figure 93 Engage the two glass latches over the barrier screen and glass frames as shown in Figure 94.
  • Page 83: Maintenance And Service

    Replace the top and bottom louvers. combustion chamber must be replaced by a qualified service person. If damage occurs to the combustion chamber, it must be replaced GASKET by a qualified service person. Contact Empire Comfort Systems, Inc. for replacement parts. Glass Cleaning FIREBOX It will be necessary to clean the glass periodically.
  • Page 84: Parts List - Dvx36Fp(3,7,9)

    PARTS LIST - DVX36FP(3,7,9) PART NUMBER INDEX DESCRIPTION DVX36FP3 DVX36FP7 DVX36FP9 R9347 R9347 R9347 Insulation, Top Shield 23437 23437 23437 Top Shield 23219 23219 23219 Top Standoff (Qty. 2) R7566 R7566 R7566 Vent Adapter R7573 R7573 R7573 Inlet Vent Gasket 10554 10554 10554...
  • Page 85: Parts List - Dvx36Fp(3,7,9)

    PARTS LIST - DVX36FP(3,7,9) PART NUMBER INDEX DESCRIPTION DVX36FP3 DVX36FP7 DVX36FP9 R7578 R11126 R11234 Gas Valve (Propane Gas) R7577 R11125 R11233 Gas Valve (Natural Gas) 17161 24900 24900 Gas Valve Bracket 23502 23502 23502 Grate Assembly (Qty. 2) 23070 23070 23070 Burner Base / Log Shelf R10947...
  • Page 86: Parts List - Dvx42Fp(3,7,9)

    PARTS LIST - DVX42FP(3,7,9) PART NUMBER INDEX DESCRIPTION DVX42FP3 DVX42FP7 DVX42FP9 R9348 R9348 R9348 Insulation, Top Shield 23437 23437 23437 Top Shield 23219 23219 23219 Top Standoff (Qty. 2) R7567 R7567 R7567 Vent Adapter R7573 R7573 R7573 Vent Gasket 10554 10554 10554 Nailing Flange (Qty.
  • Page 87 PARTS LIST - DVX42FP(3,5,7,9) PART NUMBER INDEX DESCRIPTION DVX42FP3 DVX42FP7 DVX42FP9 23502 23502 23502 Grate Assembly (Qty. 2) 23070 23070 23070 Burner Base / Log Shelf R10947 R11123 R11524 Wire Assembly R5668 R11333 Ignitor Wire R3436 R2522 R2522 Remote/On/Off Switch R2708 Piezo Ignitor 18858...
  • Page 88: Parts View

    PARTS VIEW BLOWER ASSEMBLY MILLIVOLT VALVE ASSEMBLY REMOTE CONTROL VALVE INTERMITTENT PILOT (IP) ASSEMBLY VALVE ASSEMBLY Page 88 39357-0-1018...
  • Page 89: Master Parts Distributor List

    This list changes from time to time. For the current list, please click on the Master Parts button at www.empirecomfort.com. Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc. Dey Distributing F.
  • Page 90: Fbb4 Optional Variable Speed Blower Installation

    FBB4 OPTIONAL VARIABLE SPEED BLOWER INSTALLATION Attention: Install blower assembly before connecting gas 5. Insert blower assembly into interior, bottom of fireplace. inlet supply line Position blower assembly behind gas valve, align notch on back of blower assembly with center screw on fireplace NOTICE: Junction box on right side of fireplace must be pre- back and push blower assembly against fireplace back.
  • Page 91: Junction Box Wiring Installation Instructions

    FBB4 OPTIONAL VARIABLE SPEED BLOWER INSTALLATION R7731 BLOWER MOTOR 31920 SWITCH ASSEMBLY R4192 SPEED CONTROL kNOB R4186 SPEED CONTROL 110 VOLT AC JUNCTION BOX BLACK SWITCH WHITE GROUND SPEED CONTROL JUNCTION BOX WIRING INSTALLATION INSTRUCTIONS CAUTION All wiring should be done by a qualified electrician and shall be in compliance with all local, city and state building codes. Before making the electrical connection, make sure that main power supply is disconnected.
  • Page 92: Accent Lamp

    ACCENT LAMP Your Luxury Direct Vent Gas Fireplace comes equipped with our "Accent Lamp." The light has been pre-wired and is controlled from the Rheostat. If in the event the lamp or lens needs to be replaced, follow the instructions below: Unplug the Accent Lamp from the junction box inside the fireplace.
  • Page 93: Accessories

    ACCESSORIES The following accessory parts can be obtained from your Empire Comfort Systems dealer. If you need additional information beyond what your dealer can furnish, contact Empire Comfort Systems Inc., Nine Eighteen Freeburg Ave., Belleville, Illinois 62220-2623. DECORATIVE ACCESSORIES DECORATIVE ACCESSORIES...
  • Page 94: Quick Reference Guide

    Empire Comfort Systems Web Site www.empirecomfort.com EMPIRE EMPIRE 918 Freeburg Avenue Belleville, Illinois 62220-2623 Comfort Systems The Tahoe Direct Vent Zero Clearance Gas Fireplace Heater MILLIVOLT STANDING PILOT: DVX(36,42)FP31L(N,P)-4 DIRECT IGNITION: DVX(36,42)FP51LN-2 INTERMITTENT PILOT: DVX(36,42)FP71L(N,P)-3 REMOTE RF MODELS: DVX(36,42)FP91(N,P)-2 All Brick Liners are made from Ceramic Fiber for rich detail and lasting beauty.
  • Page 95 Empire Comfort Systems Web Site www.empirecomfort.com EMPIRE EMPIRE 918 Freeburg Avenue Belleville, Illinois 62220-2623 Comfort Systems The Tahoe Direct Vent Zero Clearance Gas Fireplace Heater MILLIVOLT STANDING PILOT: DVX(36,42)FP31L(N,P)-4 DIRECT IGNITION: DVX(36,42)FP51LN-2 INTERMITTENT PILOT: DVX(36,42)FP71L(N,P)-3 REMOTE RF MODELS: DVX(36,42)FP91(N,P)-2 GAS-FIRED All Brick Liners are made from Ceramic Fiber for rich detail and lasting beauty.
  • Page 96: Warranty

    WARRANTY Empire Comfort Systems Inc. warranties this hearth product to be free from defects at the time of purchase and for the periods specified below. Hearth products must be installed by a qualified technician and must be maintained and operated safely, in accordance with the instructions in the owner’s manual.

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