Empire Comfort Systems DVL25FP32 Series Installation Instructions And Owner's Manual

Empire Comfort Systems DVL25FP32 Series Installation Instructions And Owner's Manual

Direct vent gas fireplace

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INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
WARNING
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death or
property damage.
— Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of
this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
— Installation and service must be per-
formed by a qualified installer, service
agency or the gas supplier.
WARNING
NEVER
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with this appliance and shall
be installed for the protection of children and other at-risk
individuals.

INSTALLATION INSTRUCTIONS

AND OWNER'S MANUAL
HOT GLASS
WILL
CAUSE BURNS.
DO NOT TOUCH
GLASS
UNTIL COOLED.
ALLOW CHILDREN
TO TOUCH GLASS.
DIRECT vENT GAS
FIREPLACE MODEL SERIES:
DvL25FP32(N,P)-2
DvL33FP32(N,P)-2
LOFT FIREPLACE
WARNING
If not installed, operated and maintained
in accordance with the manufacturer's
instructions, this product could expose you
to substances in fuel or from fuel combustion
which can cause death or serious illness.
This appliance may be installed in an
a f t e r m a r k e t , p e r m a n e n t l y l o c a t e d ,
manufactured home (USA only) or mobile
home, where not prohibited by state or local
codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certified kit is used.
DvL25FP72(N,P)-2
DvL33FP72(N,P)-2
GAS-FIRED
UL FILE NO.
MH45034
Page 1

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Summary of Contents for Empire Comfort Systems DVL25FP32 Series

  • Page 1: Installation Instructions

    INSTALLATION INSTRUCTIONS AND OWNER’S MANUAL INSTALLER: DIRECT vENT GAS Leave this manual with the appliance. FIREPLACE MODEL SERIES: CONSUMER: DvL25FP32(N,P)-2 DvL25FP72(N,P)-2 Retain this manual for future reference. DvL33FP32(N,P)-2 DvL33FP72(N,P)-2 LOFT FIREPLACE WARNING FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly GAS-FIRED could result in serious injury, death or property damage.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS SECTION PAGE Important Safety Information ......................3 Safety Information for Users of Propane Gas ................4 Introduction.............................5 Specifications ..........................6 Fireplace Dimensions ........................7 Clearances .............................8 Locating Fireplace ..........................9 Gas Supply ...........................10 Installation ..........................11 - 13 Vent Systems ..........................14 Vertical Termination ........................15 Venting Fireplace - Top ......................
  • Page 3: Important Safety Information

    IMPORTANT SAFETY INFORMATION Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly. DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED • Under no circumstances should any solid fuels DANGER: Indicates a hazardous situation which, if not (wood, coal, paper or cardboard etc.) be used in avoided, will result in death or serious injury.
  • Page 4: Safety Information For Users Of Propane Gas

    SAFETY INFORMATION FOR USERS OF PROPANE GAS Propane is a flammable gas which can cause fires and explo- the members of your household. Someday when there may sions. In its natural state, propane is odorless and colorless. not be a minute to lose, everyone’s safety will depend on You may not know all the following safety precautions which knowing exactly what to do.
  • Page 5: Introduction

    • Modification of the fireplace or direct vent system. installation, repair or servicing of equipment, who is experienced in • Installation other than as instructed by Empire Comfort Systems, such work, familiar with all precautions required and has complied Inc.
  • Page 6: Specifications

    SPECIFICATIONS DvL25FP(3,7)2L MODELS Propane Natural BARRIER Description SURRoUnD KITS Input - Btu/hr Maximum 19,000 18,000 4 Sided Contemporary - Stainless Steel Btu/hr Minimum 15,000 13,000 Top And Bottom, Black Sides KWH - (Maximum) DFQ25M4BLSS Stainless Steel, Black, for use on DVL25FP models (Minimum) DFQ33M4BLSS Stainless Steel, Black for use on DVL33FP models...
  • Page 7: Fireplace Dimensions

    FIREPLACE DIMENSIONS • Electrical supply requirements for optional blower. When planning a fireplace installation, it’s necessary to determine: • Properly framed opening size required for installation of the • The vent system configuration to be used. fireplace. • Gas supply piping. •...
  • Page 8: Clearances

    CLEARANCES TOP VIEW NON-COMBUSTIBLE AREA TO SIDES AND BACK OF FIREPLACE 3" 3" MIN. CLEARANCE ABOVE VENT SYSTEM 3" 3" 25" MIN. DISTANCE FROM TOP OF FIREPLACE TO CEILING OR COMBUSTIBLE MANTEL 1" MIN. CLEARANCE FROM FRAMING TO VENT SYSTEM 6 1/2"...
  • Page 9: Locating Fireplace

    LOCATING FIREPLACE CABINET CORNER INSTALLATION INSTALLATION ISLAND FLUSH WALL INSTALLATION INSTALLATION ANGLED CORNER INSTALLATION ROOM DIVIDER INSTALLATION NOTICE: Island (C) and Room Divider (D) installation is possible When you install your Direct Vent Fireplace in (D) Room divider or as long as the horizontal portion of the vent system (H) does not (E) Flat on wall corner positions, a minimum of 6 inches clearance exceed 20 feet with a minimum vertical run of 8 feet.
  • Page 10: Gas Supply

    GAS SUPPLY The gas pipeline can be brought in through the right or left side of the Installing the Main Gas Shut-Off appliance. The fireplace has a Flexline with shutoff valve attached Each appliance should have its own manual gas shut-off. to the right side of the valve when facing the unit.
  • Page 11: Installation

    INSTALLATION To begin, remove the glass door by releasing the 2 spring latches Install the side Framing brackets (1 per side) using the pi- at the top, and 2 spring latches at the bottom of the door frame. lot holes provided behind the side flanges on the fireplace Check to make sure there is no hidden damage to the unit.
  • Page 12 INSTALLATION (CONT'D) Prior to installing the Fireplace, hand bend the two (2) Top BEND FRAMING SPACERS UP AND FORM INTO Framing Spacers into triangles as shown in Figure 10. To at- TRIANGULAR SHAPE. tach the outer leg of the standoffs, remove one (1) screw from REMOVE (1) SCREW AT FRONT EDGE OF TOP the front of the outer top flange of the fireplace, then re-instal...
  • Page 13: Installation

    INSTALLATION (CONT'D) Optional Blower Accessory CORNER INSTALLATION vERTICAL, 90° ELBOW TO HORIZONTAL OUT THE WALL The Loft fireplace may be equipped with an optional FBB8 blower accessory. See page 38. (REqUIRES 24” vERTICAL RISE) The blower accessory may be installed at any time before or af- WALL FIRESTOP/ ter installation of the fireplace providing that the junction box has THIMBLE...
  • Page 14: Vent Systems

    vENT SYSTEMS THE FOLLOWING vENT SYSTEMS ARE ACCEPTABLE FOR USE WITH THE DvL(25,33)FP SERIES FIREPLACES: • Simpson Duravent® GS 4" - 6 ⅝", refer to page 23. • Metal Fab 4" - 6 ⅝" • American Metal Products 4" - 6 ⅝" • Empire Horizontal Round Termination Kit DVVK-4RE. • Selkirk Direct-Temp® 4" - 6 ⅝" • Empire Flexvent Kit DVVK-4F • Security Secure Vent® 4" - 6 ⅝" • Empire Flexvent Kit DVVK-4FV • Excel DV Venting 4" - 6 ⅝” See pages 15 - 17 for termination venting information. Refer to the vent kit instruction for additional installation requirements. INSTALLING THE vENT SYSTEM vent System Installation Precautions Before starting installation of vent kits, the installer should read...
  • Page 15: Vertical Termination

    vERTICAL TERMINATION Determining Minimum vent Height Above the Roof. vertical Through the Roof Applications The Gas Fireplace has been approved for: WARNING a) Vertical installations up to 40 feet in height (bottom of fireplace to cap). Major U.S. building codes specify minimum chimney and/or b) Two sets of 45-degree elbow offsets (bends in flexvent) within vent height above the roof top.
  • Page 16: Venting Fireplace - Top

    vENTING FIREPLACE - TOP To Use the vent Graph - See Figure 17 venting Graph (Dimensions in Feet) 1. Determine the height of the center of the horizontal vent TOP EXIT- VERTICAL AND HORIZONTAL TERMINATION pipe. Using this dimension on the Sidewall Vent Graph, (DIMENSIONS IN FEET) locate the point it intersects with the slanted graph line.
  • Page 17 vENTING FIREPLACE - TOP (CONT'D) Below Grade Installation When it is not possible to meet the required vent terminal clearances of 12" (305 mm) above grade level, a snorkel kit is recommended. It allows installation depth down to 7" (178 mm) below grade level. The 7"...
  • Page 18: Venting Fireplace - Top

    vENTING FIREPLACE - TOP (CONT'D) 10” (254mm) VENT CAP 11” (279mm) SEE CHART FOR PERMISSIBLE “H” AND “V” DIMENSIONS 9” (229mm) minimum CENTER OF ELBOW TO SIDE WALL 2 FOOT MIN. STRAIGHT OUT VERTICAL PIPE (MINIMUM) Figure 22 HARD ELBOW DIMENSIONS FIREPLACE SERIES "A"...
  • Page 19: Examples - Top Vent Run

    EXAMPLES - TOP vENT RUN 24” 24” MINIMUM CLEARANCE TO COMBUSTIBLES 2’ MIN. VERTICAL PIPE Example: H2 = 2ft 2 - (90°+90°) = 6ft Example: H = 8ft V = 15ft H2 = 3ft (914mm) H3 - 1ft (305mm) = 4ft (122mm) (90°+90°+90°) = 6ft (1.83M) V1 = 21ft (6.4M) 3 ft (914 mm) H3- 1 ft (305mm) = 4 ft (122mm)
  • Page 20: Termination Clearances

    TERMINATION CLEARANCES Termination clearance for buildings with combustible and noncombustible exteriors. INSIDE CORNER OUTSIDE CORNER RECESSED LOCATION “A” = COMBUSTIBLE 9” (229mm) “F” = COMBUSTIBLE 6” (152mm) = NONCOMBUSTIBLE 2” (51mm) = NONCOMBUSTIBLE 6” (152mm) BALCONY BALCONY WITH PERPENDICULAR SIDE WALL WITH NO SIDE WALL “C”...
  • Page 21: Vent Clearances

    Clearances are to heat resistant material (i.e. wood, metal). This the following shall be indicated: does not include vinyl. Empire Comfort Systems Inc. will not be held Clearance in accordance with local installation codes and the requirements of the responsible for heat damage caused from terminating under vinyl gas supplier.
  • Page 22: Vent System Identification

    TWO 90 ELBOWS 45° ELBOW ROOF FLASHING 90° ELBOW Special venting Components (Simpson Duravent) See Empire Comfort Systems Retail Price List for Simpson Duravent part numbers and pricing. CEILING FIRE STOP SPECIAL DV VEnT KITS Available from Empire Comfort Systems, Inc. dealers WALL STRAP DVVK-4FV Vertical Flex Vent Kit 4"...
  • Page 23: Framing And Finishing

    FRAMING AND FINISHING Installing Support Brackets - See Figure 30 A horizontal pipe support MUST BE used for each 3 feet of horizontal run. The pipe supports should be placed around the pipe and nailed in place to framing members. There MUST BE a 3 inch clearance to combustibles above 6 5/8-inch diameter pipe and elbows and 1 inch clearance on both sides and bottom of 6 5/8-inch pipe to combustibles on all horizontal pipe sections and elbows.
  • Page 24: Framing And Finishing

    FRAMING AND FINISHING (CONT'D) vertical Firestops - See Figures 32, 33 and 34 Vertical runs of this system which pass through ceilings require the use of ONE (1) ceiling firestop at the hole in each ceiling through which the vent passes. Position a plumb bob directly over the center of the vertical vent component and mark the ceiling to establish the center point of the vent.
  • Page 25: Horizontal Termination

    HORIZONTAL TERMINATION NOTE: Termination cap should pass through the wall firestop from the exterior of the building. Adjust the termination cap to its final exterior position on the building. WARNING Termination cap must be positioned so that arrow is pointing up. Attach the termination cap with the four wood screws provided.
  • Page 26: Vertical Termination

    vERTICAL TERMINATION Locate and mark the center point of the vent pipe using a nail on 3. Check for evidence of excessive condensate, such as water the underside of the roof. Drive the nail through the center point. droplets forming in the inner liner and subsequently dripping Mark the outline of the roof hole around this center point.
  • Page 27 Vertical Inlet baffle, DVF-139 combustion chamber must be examined by a qualified service person from your Empire Comfort Systems, Inc. distributor or dealer for for damage. All damaged gaskets on the glass frame assembly and Simpson Duravent only.
  • Page 28: Alternate On/Off Switch Installation

    ALTERNATE ON/OFF SWITCH INSTALLATION WIRING THE FIREPLACE Attach the surround panel assembly to the fireplace. Hang the surround panel assembly on the face of the fireplace NOTICE: Electrical wiring must be installed by a licensed and center left to right. electrician.
  • Page 29: Surround Panel Installation

    SURROUND PANEL INSTALLATION INSTALLING THE SURROUNDS WARNING Follow the assembly instructions for surround panels packed with each surround panel kit. When finishing the fireplace, never obstruct or modify the air inlet/outlet louvers on the fireplace in any manner. INSTALL TOP SUPPORT BRACKET Figure 41 NOTE: INSTALL SURROUND ASSEMBLY SO THAT THE REAR FLANGE OF THE TOP PANEL SETS OVER THE TOP EDGE OF THE TOP SUPPORT BRACKET.
  • Page 30: Optional Blower Accessory Information

    OPTIONAL BLOWER ACCESSORY INFORMATION The appliance, when installed must be electrically connected FBB8 BLOWER ASSEMBLY and grounded in accordance with local codes or, in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code. JUNCTION BOX U.S. Installations, follow local codes and the National FAN CONTROL SWITCH Electrical Code, ANSI/NFPA No.
  • Page 31: Optional Decorative Glass Placement

    OPTIONAL DECORATIvE GLASS PLACEMENT To install the Decorative Glass, cut off a corner of the plastic WARNING bag and proceed to apply the glass to the rear shelf on the Loft burner cover (area behind the burner). See Figure 45. Failure to position the parts in accordance with the diagrams Apply only enough glass to cover the black metal surfaces.
  • Page 32: Operating Instructions

    OPERATING INSTRUCTIONS 750 Millivolt System The (owner) should carefully read and follow these operating The standing pilot (750 millivolt system) is a continuous burning pilot. instructions at all times. Lower the door assembly to view the gas The pilot remains ON even when the main burner is OFF. controls for the fireplace.
  • Page 33: Standing Pilot Lighting Instructions

    STANDING PILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by hand. When • If you cannot reach your gas supplier, call the fire depart- lighting the pilot, follow these instructions exactly.
  • Page 34: Standing Pilot Wiring

    STANDING PILOT WIRING OPTIONAL WALL SWITCH FOR STANDING PILOT IGNITION WIRING Position the wall switch in the desired position on a wall. Run a Appliance Requirements maximum of 25 feet (7.8m) or less length of 18 A.W.G. minimum WARNING wire and connect it to the fireplace valve pigtails. Do not connect the 110-120 vAC to the gas control valve or WARNING the appliance will malfunction and the valve will be destroyed.
  • Page 35: Standing Pilot Troubleshooting

    REMOTE/OFF/ON switch, wall switch, remote control or —Check and adjust glass positioning. See Page 32. Contact wires defective. Empire Comfort Systems, Inc. —Check REMOTE/OFF/ON switch and wires for proper Debris around throat of main burner. connections. Place jumper wires across terminal at switch.
  • Page 36: Ipi Electronic System Operating Instructions

    IPI ELECTRONIC SYSTEM OPERATING INSTRUCTIONS 5.25 vDC ELECTRONIC CONTROL vALvE NOTE: The gas control has a manual HI/LO flame adjustment knob (regulator) that allows you to increase or decrease the height The electronic control valve system includes the ability to switch of the burner flame.
  • Page 37: Ipi Electronic System Wiring Diagram

    IPI ELECTRONIC SYSTEM WIRING DIAGRAM If any of the original wire as supplied with this unit must be replaced, it must be replaced with equivalent gauge and temperature rated wire. This appliance is only for use with the type of gas indicated on the rating plate and may be installed in an aftermarket, permanently located, manufactured (mobile) home where not prohibited by local codes.
  • Page 38: Intermittent Pilot Lighting Instructions

    INTERMITTENT PILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. This appliance has a pilot which can be lighted with the C. Use only the remote control or manual remote receiver manual on/off switch, a remote control, or by switching the switch to operate the gas valve.
  • Page 39: Intermittent Pilot Control System Troubleshooting

    INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING Brief Description of the Components The gas valve is fitted with a manual HI/LO knob to allow for man- ual modulation of the gas outlet pressure to the appliance burner. The controls are designed to be used with either Propane or Natu- ral Gas and can be converted by use of an OEM supplied conver- sion kit.
  • Page 40 INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING If the DFC giving signal lock out: Verify the electrical connections’ integrity and The board should be unlocked to make sure they are in accordance with the relevant reinitiate a pilot flame ignition (for Is the DFC board in system wiring diagram.
  • Page 41: Intermittent Pilot Control System Troubleshooting

    INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING Replace DFC board. Main burner lights when the pilot only Replace the gas valve. should light. Verify the pilot flame fully engulfs the tip of the sense electrode. If not replace the pilot assembly. Replace the pilot assembly. Carefully clean the electrical connections of the sense cable, and the DFC board sense cable connection.
  • Page 42: Maintenance And Service

    MAINTENANCE AND SERvICE Although the frequency of servicing and maintenance will depend CLEANING on use and the type of installation, you should have a qualified Use a soft brush attachment on a vacuum cleaner to gently remove service technician perform an appliance checkup at the beginning dust or soot deposits from liners and burner.
  • Page 43: Maintenance And Service

    MAINTENANCE AND SERvICE (CONT'D) Glass - General Information NOTE: It is normal for steel appliances to make expansion and/or contraction noise as they heat up or cool-down. WARNING Similar noises are found with your furnace heat exchanger Do not operate appliance with the glass front removed, or car engine.
  • Page 44: Glass Door And Barrier Screen Installation

    GLASS DOOR AND BARRIER SCREEN INSTALLATION INSTALLATION OF THE GLASS DOOR ASSEMBLY To install the Glass Door assembly, the Surround assembly must be first removed by pulling the bottom of the surround outward a few inches, then lifting upward to disengage. Refer to the Sur- round Panel Installation section.
  • Page 45: Important Safety Information - Installer

    IMPORTANT SAFETY INFORMATION - INSTALLER Maintenance Precautions Annual Inspection Installation and repair should be done by a qualified service • Have the fireplace inspected annually before use. person. The fireplace should be inspected before use and at least • More frequent inspection and cleaning may be required if the annually by a qualified service person.
  • Page 46: Important Safety Information - Homeowner

    IMPORTANT SAFETY INFORMATION - HOMEOWNER For the Homeowner Annual Inspection • This fireplace must be installed and serviced by your dealer • Have the fireplace inspected annually before use. or a qualified service technician. Other than cleaning the • More frequent inspection and cleaning may be required if the glass and replacing the light bulbs, there are no user- fireplace is installed in an area exposed to pet hair or dust, serviceable components.
  • Page 47: Accessories

    ACCESSORIES The following accessory parts can be obtained from your Empire Comfort Systems dealer. If you need additional information beyond what your dealer can furnish, contact Empire Comfort Systems Inc., Nine Eighteen Freeburg Ave., Belleville, Illinois 62220. 37 1/2” (DVL25) 40 1/2”...
  • Page 48: Parts View

    PARTS vIEW 24 25 26 PARTS LIST PART NO. INDEX DESCRIPTION DvL25FP32(N,P) DvL33FP32(N,P) DvL25FP72(N,P) DvL33FP72(N,P) 28076 28076 28076 28076 TOP STANDOFF R7566 R7566 R7566 R7566 INLET VENT ADAPTOR R7573 R7573 R7573 R7573 INLET VENT GASKET 17155 17155 17155 17155 FLUE OUTLET ASSEMBLY M163 M163 M163...
  • Page 49: Parts List

    PARTS LIST PART NO. INDEX DESCRIPTION DvL25FP32(N,P) DvL33FP32(N,P) DvL25FP72(N,P) DvL33FP72(N,P) R3490 R3490 R3490 R3490 JUNCTION BOX 27730 27730 27730 27730 JUNCTION BOX MOUNTING BRACKET R7571 R7571 R7571 R7571 3/8" ROMEX CONNECTOR 27666 27691 27666 27691 LOG SHELF 27661BL 28069BL 27661BL 28069BL BURNER COVER, PORCELAIN 27667BL...
  • Page 50: Master Parts Distributor List

    This list changes from time to time. For the current list, please click on the Master Parts button at www.empirecomfort.com. Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc. Dey Distributing F.
  • Page 51: Warranty Terms

    WARRANTY TERMS Empire Comfort Systems Inc. warranties this hearth product to be free from defects at the time of purchase and for the periods speci- fied below. Hearth products must be installed by a qualified technician and must be maintained and operated safely, in accordance with the instructions in the owner’s manual.
  • Page 52 Empire Comfort Systems Inc. Belleville, IL If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer. www.empirecomfort.com Page 52 30369-18-0619...

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