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Big Backyard ORIANA A24656E Installation And Operating Instructions Manual

For use with selwood 1.2 metre fort – a23835e
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for use with SELWOOD 1.2 METRE FORT – A23835E
INSTALLATION AND OPERATING INSTRUCTIONS
5.22m
1.22m
7.15m
3.15m
5 - 7 Hrs
Two person
assembly
3404656E
ORIANA – A24656E
WARNING
often and give them to any future owner of this play system . Manufacturer contact information provided below .
OBSTACLE FREE SAFETY ZONE - 5.22 x 7.15 m area requires Protective Surfacing . See page 3 .
MAXIMUM VERTICAL FALL HEIGHT - 1.8 m
CAPACITY - 4 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child .
RESIDENTIAL HOME USE ONLY . Not intended for public areas such as schools, churches, nurseries,
day cares or parks
For Outdoor Family Domestic Use Only
Solowave Design
375 Sligo Rd . West, PO Box 10
Mount Forest, ON Canada N0G 2L1
Toll Free: 1-877-966-3738
support@solowavedesign .com
United Kingdom
Toll Free: 0870 145 2145
Email: info@selwoodproducts .co .uk
Other Countries:
Please refer to label affixed to outside of carton .
The 1-877 number on the Owners Manual &
Safety Instructions is for North America only .
To reduce the risk of serious injury or death, you must read and
follow these instructions . Keep and refer to these instructions
Table of Contents
Warnings and Safe Play Instructions . . . . . . . . . . pg . 2
Protective Surfacing Guidelines . . . . . . . . . . . . . . pg . 3
Instructions for Proper Maintenance . . . . . . . . . . pg . 4
About Our Wood – Limited Warranty . . . . . . . . . . pg . 5
Keys to Assembly Success . . . . . . . . . . . . . . . . . . pg . 6
Part ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg . 7
Installation of I .D ./Warning Plaque . . . . . . . . Final Step
Rev 02/11/2011

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Summary of Contents for Big Backyard ORIANA A24656E

  • Page 1 ORIANA – A24656E for use with SELWOOD 1.2 METRE FORT – A23835E INSTALLATION AND OPERATING INSTRUCTIONS WARNING To reduce the risk of serious injury or death, you must read and 5.22m follow these instructions . Keep and refer to these instructions 1.22m often and give them to any future owner of this play system .
  • Page 6 Square Assembly...
  • Page 7 Part Identification (Reduced Part Size) F1 - F18 (2) CE Access Board 1 x 6 x 19-3/4" Nominal Size Actual Size 1½" x 5 " ⅜ 3630606 Box 1 2" x 6" " x 3 " ⅜ ⅜ 2" x 4" (8) Cedar Floor Board 1 x 5 x 35¼"...
  • Page 8 Part Identification (Reduced Part Size) OR1 -OR15 (2) Rock Rail 2 x 3 x 51" 3640349 Box 1 (1) Front Divider 1 x 4 x 38" 3640359 Box 1 (1) Back Divider 1 x 4 x 35-1/4" 3640360 Box 1 (2) Floor Gusset 2 x 3 x 11"...
  • Page 9 Hardware Identification (Actual Size) (2) Hex Bolt 1/4 x 1 1/2" 9277212 (6) Pan Bolt 1/4 x 3/4" 1/4" Lock Washer - 1/4" Flat Washer - 1/4" T-Nut 1/4" Lock Washer 1/4" Flat Washer 1/4" T-Nut 9274203 (22) Hex Bolt 1/4 x 2" 9277220 1/4"...
  • Page 10 PRODUCT NUMBER: A23835E & A24656E CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 1) CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 2) CARTON I.D. STAMP: __ __ __ __ __ 14459 ___ (Box 3) CARTON I.D.

  • Page 11: Assembly

    Step 1: Rock Wall Assembly Fig. 1.1 Note: The holes in the rock boards must orient to the x 4 per top of the boards. board Bottom 8-1/8” Note: Gaps between boards 2-1/8”, approx. not to exceed 2-3/8” A: Lay 2 (OR1) Rock Rails down, side by side with angled edges facing down. (fig. 1.1) B: Place (F1) CE Access Board on the bottom of each (OR1) Rock Rail as shown in fig.

  • Page 12: Step 2: Wall Assembly

    Step 2: Wall Assembly If you purchased a Selwood Monkey Ladder or Selwood Spiral Wave Slide refer to that manual. Predrill Pilot Holes for Lag Screw Hex Bolt Assembly Lock Predrill 1/8” T- Nut Note: Pre-drill all holes using a 1/8” drill Washer Screw pilot hole...
  • Page 13 Step 3: Swing Wall Assembly Predrill Pilot Holes for Lag Screw Hex Bolt Assembly Lock Predrill 1/8” T- Nut Note: Pre-drill all holes using a 1/8” drill Washer Screw pilot hole bit before installing the lag screws. Flat Use factory drilled Flat He x Washer...

  • Page 14: Step 4: Front Frame Assembly

    Step 4: Front Frame Assembly Predrill Pilot Holes for Lag Screw Hex Bolt Assembly Lock Predrill 1/8” T- Nut Note: Pre-drill all holes using a 1/8” drill Washer Screw pilot hole bit before installing the lag screws. Flat Use factory drilled Flat He x Washer...

  • Page 15: Step 5: Back Frame Assembly

    Step 5: Back Frame Assembly Predrill Pilot Holes for Lag Screw Hex Bolt Assembly Lock Predrill 1/8” T- Nut Note: Pre-drill all holes using a 1/8” drill Washer Screw pilot hole bit before installing the lag screws. Flat Use factory drilled Flat He x Washer...
  • Page 16 Step 6: Floor Frame Assembly If you purchased a Selwood Monkey Ladder or Selwood Spiral Wave Slide refer to that manual. A: From inside of assembly, measure 2-1/8” down from the tops of each (F17) End Floor (fig. 6.2 & 6.3) then attach (OR7) Floor Joist using 2 (S4) #8 x 3”...
  • Page 17 Step 7: Attach Floor Boards A: Install 1 (F6) Cedar Gap Board tight to each end of the assembly attaching to (OR8) Side Joist, (OR7) Floor Joist and (F12) Front Floor using 5 (S2) #8 x 1-1/2” Wood Screws per board. (fig. 7.1) Fig.
  • Page 18 Step 8: Attach Gussets Predrill Pilot Holes for Lag Screw Predrill 1/8” Note: Pre-drill all holes using a 1/8” drill Screw pilot hole bit before installing the lag screws. Flat Use factory drilled Washer hole as a guide A: On the Swing Wall side place 1 (OR4) Floor Gusset tight to the bottom of the (F6) Cedar Gap Board make sure assembly is square, then attach to each (F13) Post with 1 (LS3) 1/4 x 3”...
  • Page 19 Step 9: Attach Rock Wall to Fort A: Place Rock Wall Assembly from Step 1 on (OR9) Floor Back, flush to the edge and 1/2” down from the top as shown in 9.1, 9.2 & 9.3. Attach (OR1) Rock Rails to (OR9) Floor Back using 4 (S2) #8 x 1-1/2” Wood Screws as shown in fig.
  • Page 20 Step 9: Attach Rock Wall to Fort cont. C: Attach (F1) CE Access Board to top of Rock Wall Assembly, flush to top of (OR1) Rock Rails using 4 (S2) #8 x 1-1/2” Wood Screws. (fig. 9.5) Fig. 9.5 Wood Parts Hardware CE Access Board 1 x 6 x 19-3/4”...
  • Page 21 Step 10: Attach SW Mount and Side Roof A: On the Swing Wall side of the assembly attach (OR14) Side Roof to both (F13) Posts with 2 (H2) 1/4 x 2” Hex Bolts (with lock washer, flat washer and t-nut). Make sure to keep the bolts loose. (fig. 10.1) B: Attach (OR10) SW Mount to (F17) End Floor, (F14) Wall Support and (OR14) Side Roof with 3 (G4) 5/16 x 4”...
  • Page 22 Step 10: Attach SW Mount and Side Roof cont. D: On (OR14) Side Roof and (F17) End Floor in the holes next to (OR10) SW Mount install 1 (PB1) 1/4 x 3/4” Pan Bolts (with lock washer, flat washer and t-nut) in each board as shown in fig. 10.2. OR14 Fig.
  • Page 23 Step 11: Swing Side Wall Assembly A: In between both (F13) Posts on Swing Wall side attach 7 (F7) Wall Boards to (F14) Wall Support and (F17) End Floor with 4 (S0) #8 x 7/8” Truss Screws per board. The first and last board should be tight against each (F13) Post.
  • Page 24 Step 12: Back Frame Assembly A: Attach (OR3) Back Divider to (OR9) Floor Back with 1 (H1) 1/4 x 1-1/2” Hex Bolt (with lock washer, flat washer and t-nut) and to (F10) Top Front Back using 1 (PB2) 1/4 x 1-1/4” Pan Bolt (with lock washer, flat washer and t-nut). Make sure (OR3) Back Divider is flush to the bottom of (OR9) Floor Back.
  • Page 25 Step 13: Chalk Wall Assembly A: On the back of the assembly, attach (OR6) Panel Frame to (F13) Post using 2 (S2) #8 x 1-1/2” Wood Screws. The top of (OR6) Panel Frame is tight to the bottom of (F10) Top Front Back. (fig. 13.1 & 13.2) B: Place (F5) Cedar Wall tight to the top of (OR9) Floor Back and attach to (F13) Post using 2 (S2) #8 x 1-1/2”...
  • Page 26 Step 13: Chalk Wall Assembly cont. C: Place the Chalk Wall Tarp in between (OR3) Back Divider and (F10) Top Front Back and (F5) Cedar Wall. (fig. 13.3) D: Attach Chalk Wall Tarp to (F10) Top Front Back, (OR6) Panel Frame, (F5) Cedar Wall and (OR3) Back Divider using 12 (S5) #8 x 1/2”...
  • Page 27 Step 14: Front Frame Assembly Hex Bolt Assembly Lock T- Nut Washer Flat He x Washer Bolt A: Attach (OR2) Front Divider to (F12) Floor Front with 1 (H2) 1/4 x 2” Hex Bolt (with lock washer, flat washer and t-nut) and to (F15) Front Top using 1 (PB2) 1/4 x 1-1/4”...
  • Page 28 Step 15: Front Wall Assembly If you purchased a Selwood Spiral Wave Slide refer to that manual. A: Attach 1 (F5) Cedar Wall to (F13) Post using 2 (S2) #8 x 1-1/2” Wood Screws and to (OR2) Front Divider with 2 (S1) #8 x 1-1/8” Wood Screws. Make sure (F5) Cedar Wall is tight to floor boards and flush to edge of (F13) Post.
  • Page 29 Step 16: Wall Assembly If you purchased a Selwood Spiral Wave Slide, Selwood Monkey Ladder or Oriana Pavillion refer to that manual. Hex Bolt Assembly Lock T- Nut Washer Flat He x Washer Bolt A: Attach (OR14) Side Roof to each (F13) Post with 2 (H2) 1/4 x 2” Hex Bolts (with lock washer, flat washer and t-nut) as shown in fig.
  • Page 30 Step 16: Wall Assembly cont. D: In between both (F13) Posts on Wall side attach 8 (F7) Wall Boards to (F14) Wall Support and (F17) End Floor with 4 (S0) #8 x 7/8” Truss Screws per board. The first should be tight against (F13) Post and the last board tight to (F5) Cedar Wall on Front Wall.

  • Page 31: Step 17: Roof Frame Assembly

    Step 17: Roof Frame Assembly A: Square and attach (OR13) Roof Support to (OR14) Side Roof with 1 (H1) 1/4 x 1-1/2” Hex Bolts (with lock washer, flat washer and t-nut) as shown in fig. 17.1. B: Attach (OR11) Roof Ridge flush to outside edge of (OR10) SW Mount and to (OR13) Roof Support with 4 (S3) #8 x 2-1/2”...
  • Page 32 Step 18: Attach Canopy to Fort A: Place Canopy over (OR11) Roof Ridge making sure bottom edges of tarp are even on both sides of assembly. The sun on the tarp should face the front of the fort. (fig. 18.1) B: Secure one side by attaching Canopy to 1 (OR12) Tarp Front Back using 5 (S5) #8 x 1/2”...
  • Page 33 Step 19: Attach Slide to Fort - Sold Separately A: Place Slide in the centre between (F13) Post and (OR2) Front Divider as shown in fig. 19.1. B: Pre-drill and attach slide to fort through (F2) Cedar Floor Boards and into (F12) Floor Front with 3 (S7) #12 x 2” Pan Screws.
  • Page 34 Step 20: Attach Ground Stakes MOVE FORT TO FINAL LOCATION. FINAL LOCATION MUST BE LEVEL GROUND A: Drive 1 (OR15) Ground Stake 10-1/2” into the ground at each (F13) Post shown in fig. 20.1 and attach with 2 (S3) #8 x 2-1/2” Wood Screws per ground stake. Warning! To prevent tipping and avoid potential injury, stakes must be driven 10-1/2”...
  • Page 35 Step 21: Install Hole Plugs If Bolt protrudes Warning! Check entire play centre for beyond T-Nut bolts protruding beyond T-Nuts. Use extra washers to eliminate this condition. Use an extra Flat W asher A: Attach 4 Hole Plugs to the (OR10) SW Mount as shown in fig. 21.1. OR10 Fig.
  • Page 36 NOTES...
  • Page 37 NOTES...
  • Page 38 NOTES...
  • Page 39 NOTES...
  • Page 40 MAIL TO: Fill out your registration card online at Solowave Design www.bigbackyard.com/ownerslounge 375 Sligo Road W. Mount Forest, Ontario, Canada Big Backyard would like to say Thank You for N0G 2L1 your time and feedback. Attention: Customer Service REVISION: 12/01/09...