AMERITRON ALS-500M Instruction Manual

AMERITRON ALS-500M Instruction Manual

500 watt no tune solid state mobile amplifier
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The Ameritron ALS-500M is a 500 watt PEP output solid state linear amplifier using rugged, conservatively rated bipolar RF
devices in the power output section. The ALS-500M operates at full power with continuous frequency coverage from 1.5
through 21.6 MHz. This amplifier requires no tuning adjustments. Broad band 5 pole filter provide output harmonic
suppression in excess of 60 dB for all frequencies above 8 MHz, and more than 70 dB on all TV channels. Export
modifications are available to extend operation to 30 MHz with a copy of a valid amateur license.
The ALS-500M uses two pairs of 2SC2879 transistors operating at 13.8 volts nominal in a push-pull output configuration.
High quality RF components combine with load fault sensing, temperature protection, and one switch frequency selection to
make this one of the simplest and easiest to operate amplifiers today. The ALS-500M operates on 13.8 Vdc electrical systems
and draws a peak current of 80 amperes at full output.
WARNING: THIS AMPLIFIER IS DESIGNED FOR USE IN VEHICLES
WITH NEGATIVE GROUND 12 VOLT ELECTRICAL SYSTEMS ONLY.
The battery should be maintained between 13.8 and 16.5 volts dc.
PLEASE READ THIS MANUAL BEFORE OPERATING THIS EQUIPMENT !
Version 2A
Printed in U.S.A.
AMERITRON ALS-500M
SOLID STATE MOBILE AMPLIFIER
116 Willow Road
Starkville, MS 39759 USA
662-323-8211
500 WATT
INSTRUCTION MANUAL

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Summary of Contents for AMERITRON ALS-500M

  • Page 1 High quality RF components combine with load fault sensing, temperature protection, and one switch frequency selection to make this one of the simplest and easiest to operate amplifiers today. The ALS-500M operates on 13.8 Vdc electrical systems and draws a peak current of 80 amperes at full output.
  • Page 2: Table Of Contents

    Unibody Vehicles....................6 Frame-Type Vehicles ..................6 Interconnections Diagram ....................7 Interconnections ......................8 Operation......................... 9 ALS-500M Parts List ...................... 10 Combiner Board Parts List.................. 10 Power Amplifier Board Parts List............... 11 Output Filter Board ..................... 13 Bias Board Parts List................... 15...
  • Page 3: Als-500M Features

    Ports A and B are for connecting the ALS-500RC. The ALS-500RC is a remote control head that allows the amplifier to be located away from the operating station and still have access of the front panel controls. Compact size. The ALS-500M weighs only 7.5 pounds and measures 3 3/4"H x 9"W x 15 1/2"D .
  • Page 4: General Information

    GENERAL INFORMATION Load Fault Circuit The ALS-500M features a load fault trip circuit that bypasses the amplifier if the amplifier frequency switch is set to a lower frequency range than the exciter or if the load reflected power exceeds 70-100 watts.
  • Page 5: Supply Voltage

    This problem occurs with all amplifiers regardless of whether tubes or semiconductors are used in the output stage. The devices used in the ALS-500M have very good overload tolerance. The low pass output network in the ALS-500M not extremely sensitive to load impedance changes. This makes the ALS-500M less sensitive to frequency and SWR changes than many other similar amplifiers.
  • Page 6: Export Modifications

    MOD-10M export modification kit along with a copy of your valid amateur license to the Ameritron. There is a charge for this kit. Export models are shipped with this modification installed and have an "X" following the serial number.
  • Page 7: Fuse Holder Installation

    After wiring is completed install the fuses. Auxiliary Battery Installation If possible, avoid the use of an auxiliary storage battery. Ameritron does not assume any liability and does not recommend the use of an auxiliary battery. The individual installation is left entirely up to the installer.
  • Page 8: Grounding

    ALS-500M Instruction Manual batteries should be number 6 AWG automotive type cable. The negative return can usually be made through the chassis of the vehicle. The battery should be securely mounted in a well ventilated area. The hydrogen gas that forms when the battery is charging can be explosive if trapped in a confined area.
  • Page 9 ALS-500M Instruction Manual insulating body mounts must have flexible strapping connected between the body and the frame at all four corners of the body. This includes pick-up truck beds.
  • Page 10 ALS-500M Instruction Manual...
  • Page 11: Interconnections

    8. Connect the RF output (antenna) of the exciter to the RF IN (SO-239) of the ALS-500M with a good quality 50 ohm cable capable of handling 100 watts.
  • Page 12: Operation

    See the Installation instructions for wiring details. 1. Set the ALS-500M front panel ON-OFF to OFF. 2. Set the amplifier's frequency range switch to the same frequency as the exciter. When using the ALS-500RC, set the amplifier’s frequency switch to the Remote position and the remote’s...
  • Page 13: Als-500M Parts List

    ALS-500M Instruction Manual ALS-500M PARTS LIST Combiner Board Parts List Designator Description Part Number C101,102 Capacitor, Trimmer, 500V, 3-12 pF 204-0150 C107,108 Capacitor, Ceramic Disc, 50v, .01 uF 200-0416 C109 Capacitor, Monolithic, 50v, .33 uF 205-2233 C103,106 Not used C104,105...
  • Page 14: Power Amplifier Board Parts List

    ALS-500M Instruction Manual Power Amplifier Board Parts List Designator Description Part Number C225,226 Capacitor, DM19, 500v, 360 pF 208-5688-1 C227,228 Capacitor, SM19, 500v, 750 pF 208-5668 C237,238 Capacitor, DM19, 500v, 820 pF 208-5381 C201,208,211,212-216, Capacitor, 50v, .33 uF 205-2233 229,230,235,236 C202,207,209,210,233,234 Capacitor, Ceramic Disc, .1 uF...
  • Page 15 ALS-500M Instruction Manual...
  • Page 16: Output Filter Board

    ALS-500M Instruction Manual Output Filter Board Designator Description Part Number C301,308 not used C302,307 *Capacitor, SM-19, 1000v, 180 pF 252-0180 C303,309 *Capacitor, SM-19, 1000v, 270 pF 252-0270 C304,310 *Capacitor, SM-19, 1000v, 360 pF 252-0360 C305,311,319 *Capacitor, SM-19, 1000v, 680 pF...
  • Page 17 ALS-500M Instruction Manual...
  • Page 18: Bias Board Parts List

    ALS-500M Instruction Manual Bias Board Parts List Designator Description Part Number C401,406-421, Capacitor, Ceramic Disc, 50v, .1 uF 200-0754 C402-405 Capacitor, Tantalum, 50v, .47 uF 203-0530 D401,402 Diode, 1N4007 300-0266 D403 Diode, Zener, 5.6 v, 1N4734 301-4734 FB401-405 Bead, Ferrite, #43...
  • Page 19 ALS-500M Instruction Manual...
  • Page 20 ALS-500M Instruction Manual ALS-500M Chassis Components Designator Description Part Number J1, 2 Jack, SO-239 610-2126 Jack, RCA 600-1225 Jack, Power 610-5012 Fan, 12 volt, muffin, 3" 410-3512 C1,4 Capacitor, Ceramic Disc, 25v, .01 uF 200-0416 C2,3 Capacitor, Ceramic Disc, 25v, .1 uF...

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