Prodeco Technologies Genesis 500 User Manual
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Prodeco Technologies Genesis 500 User Manual

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You have purchased one of the highest
quality electric bicycles available today. It is
important
you
read
understand your new electric bicycle. All
riders
including
bicycle riders should read this manual. This
manual explains the functions of your new
electric bicycle and details on performing
basic maintenance. All riders must read the
section on throttling due to the nature of how
to power the bicycle forward. Please take the
time to register your new G Plus Genesis 500
electric bicycle for the warranty to take effect.
this
manual
experienced
traditional
to
USER GUIDE
Some of the content of this manual may differ from
your bicycle depending on the options of the bicycle
and what your dealer provided.
© 2012 PRODECO TECHNOLOGIES. All rights
reserved.
PRODECO
PRODECO TECHNOLOGIES logo are trademarks of
PRODECO TECHNOLOGIES. Printed in USA.
TECHNOLOGIES
and
the

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Summary of Contents for Prodeco Technologies Genesis 500

  • Page 1 Please take the © 2012 PRODECO TECHNOLOGIES. All rights time to register your new G Plus Genesis 500 reserved. PRODECO TECHNOLOGIES PRODECO TECHNOLOGIES logo are trademarks of electric bicycle for the warranty to take effect.

  • Page 2: Table Of Contents

    Folding and unfolding ……………………………………………………………………………………………… 6 Familiarize yourself with your bicycle’s parts …………………………………………………………………… 7 Contents of the box ………………………………………………………………………………………………... 8 A guideline of your G Plus Genesis 500 tool set ………………………………………………………………….. Registering your new bike ………………………………………………………………………………………… 8 Chapter 3: Basic Instructions ……………………………………………………………………………………….. 8 Bicycle fit …………………………………………………………………………………………………………….
  • Page 3 2 year limited warranty …………………………………..………………………..………………………………. 40 Registering your bike ……..…………………….………..………………………..………………………………. 41 Serial numbers and where to find them ………………..………………………..………………………………. 41 Registration card …………………..……………………..………………………..………………………………. 41 Part replacement procedure …………...………………..………………………..………………………………. 42 Contacting Prodeco Technologies ……………………..…………….…………..………………………………. 42   Chapter 11: Specifications …………………….………………………………...…………………………………… 43    ...

  • Page 4: Chapter 1: Introduction

    Chapter 1: Introduction Prodeco Technologies thanks you for your purchase of your new G Plus Genesis 500. Your bicycle is a high quality and environmentally friendly light electric vehicle. This manual will serve to provide you with the information needed to operate, maintain and enjoy it safely.

  • Page 5: General Warning

    During periods of prolonged storage, the battery pack should be charged at least once every 6 months.  Your G Plus Genesis 500 can be ridden as a standard bicycle, it is strongly recommended that you do also assist with pedaling upon riding which can greatly increase the distance between battery charges.

  • Page 6: Chapter 2: Getting Started

    Unpacking your box Your G Plus Genesis 500 arrives fully assembled in it’s box other than need for the insertion of the seatpost and handlebar stem. You can learn on how to insert the seatpost and adjust for your height in Chapter 3 “Basic Instructions”...

  • Page 7: Familiarize Yourself With Your Bicycle's Parts

    c) Familiarize yourself with your bicycle’s parts...

  • Page 8: Contents Of The Box

    Contents of the box Check the contents of your box. Your new G Plus Genesis 500 should include the following items in the box or your dealer should have included these items with your purchase:  G Plus Genesis 500 electric bicycle ...

  • Page 9: Adjusting The Saddle

    The latter two require the use of the multi-use tool included with the purchase of your G Plus Genesis 500. Please review the following details on adjusting your saddle.

  • Page 10: C. Installing And Adjusting The Handlebar Stem

    Installing and adjusting the handlebar stem The handlebar and stem of the G Plus Genesis 500 is shipped not inserted into the steerer tube. The handlebar and stem is temporarily attached to the frame with shipping ties. Using scissors, cut the ties to free the handlebar and stem from the frame.

  • Page 11: Installing And Adjusting The Handlebar Stem

    Your local electric bicycle and bicycle laws Your new G Plus Genesis 500 was designed to follow the federal guidelines to establish the G Plus Genesis 500 as a traditional pedal power bicycle within most USA states and to be allowed to ride in bicycle pathways. Electric bicycle laws however change often and you are responsible to confirm legal status of the riding of your electric bicycle in bicycle pathways.
  • Page 12 Prodeco Technologies only offers electric bicycles that fall under the category of “weighing under 100 pounds and a top speed of less than 20 miles per hour”. According to the DOT and NHSTA, Prodeco electric bicycles meet the exception of Motorized Vehicles and therefore can be ridden on non-motorized trails and bike paths permitting state and local laws.

  • Page 13: Safety First

    Safety first It is important you follow your local bicycle laws but also it is important you ride safely. Below are examples of understanding how to ride your new G Plus Genesis 500 safely.  Always wear an approved helmet when riding your bike, and follow the helmet manufacturer’s instructions for fit, use and care of your helmet.

  • Page 14: Before Your First Motorized Ride

     Quick Releases: Make sure seat post, rear axle & frame quick release levers are properly adjusted and all are in the locked position.  Handlebar and saddle alignment: Make sure the saddle and handlebar stem are parallel to the bike’s center line, clamped and bolts tightened enough so that you can’t twist them out of alignment.

  • Page 15: Using Your Throttle

    Pedaling your G Plus Genesis 500 is the same as pedaling a traditional bicycle. It is recommended you add pedaling to the power of the bicycle to enhance the distance per charge. The G Plus Genesis 500 is a 7 speed bicycle and has the ratio of a 44T front chain ring (sprocket) against a 13-28T rear freewheel which is designed to offer an easy pedaling pace at any speed from 1 MPH to 16 MPH.

  • Page 16: Shifting Gears

    Charging your battery The G Plus Genesis 500’s battery system is the safest and latest technology in Lithium Ion battery cells and was designed to be easily charged. Chapter 8 offers a detailed explanation on battery management but the following information is a basic guide in charging your battery.

  • Page 17: Chapter 4: Safety

     Insert the charger’s power cord into a wall outlet.  The charger’s LED light will light RED while the charger is charging the battery.  The charger’s LED light will light GREEN upon the battery being fully charged.  There is also a battery indicator for checking a full charge.

  • Page 18: Riding Safety

    Assure Bicycle Readiness: Ensure Proper Size and Function of Bicycle - Make sure the bicycle fits you: Stand over the top of the G Plus Genesis 500 bicycle – there should be minimum 3 inches of clearance from the frame bar. Seat height — as previously mentioned, with the ball of your foot on the pedal, the fully extended leg should have a slight bend.

  • Page 19: Wet Weather Riding

    Chapter 5: Perfect Fit and Ride It is very important your new G Plus Genesis 500 is adjusted properly for your size and for comfort. The G Plus Genesis 500 has multiple adjustments available to offer a comfortable and safe position for riding. A properly sized and adjusted bicycle allows the rider to remain fully alert and avoid injury.

  • Page 20: The Basics

    23” road bike frame. The G Plus Genesis 500’s has a high seat tube angle. With the high angle seat tube, as a tall rider raises their saddle to accommodate their longer legs, the saddle will pull back offering a longer distance to the steering tube.

  • Page 21: Control Position Adjustments

    Control position adjustments The G Plus Genesis 500 includes a thumb variable throttle with an LED battery indicator on the right side and a 7 Speed twist shifter on the left side of the handlebar. There is also a thumb sliding lever bell on the left side of the handlebar.

  • Page 22: Suspension Fork Adjustment

    Suspension fork adjustment The G Plus Genesis 500 uses a dual pre-load adjustable suspension fork. The fork’s dual adjustment offers either a softer of firmer ride for smoothing out the bumps in your path. The pre-load can be adjusted according to your weight and liking.

  • Page 23: Chapter 6: Tire, Tube, Wheel Or Axle Repair

    Any neighborhood bicycle shop should be able to repair a flat, change a tire or replace a wheel. Please review the following chapter on how to remove and replace the front and rear wheel of your G Plus Genesis 500.

  • Page 24: Removing And Installing The Front Wheel

    Removing and installing the front wheel The front wheel on the G Plus Genesis 500 can be removed or installed without tools. A quick release skewer through a hollow axle is utilized for easy and quick wheel removal. A quick release skewer is a rod that has a threaded acorn nut on one end and a cam lever assembly on the other end.

  • Page 25: Replacing A Tube Or Tire

    Before explaining how to replace a tube and tire, details on the G Plus Genesis 500’s tubes and tires are discussed. Tubes and tires are 2 of the most important components on your new bicycle and must always be in optimum condition.
  • Page 26 There are primarily two kinds of bicycle tube valves: The Schraeder Valve and the Presta Valve. The bicycle pump you use must have the fitting appropriate to the valve stems on your bicycle. The G Plus Genesis 500 uses Schraeder valves. The Schraeder valve is like the valve on a car tire. To inflate a Schraeder valve tube, remove the valve cap and clamp the pump fitting onto the end of the valve stem.
  • Page 27  Remove the inner tubes air valve cover.  Pull back the tire bead away from the rim. You will see the tube and the inside of the tire. If it requires too high pressure to pull back the tire bead, there may be still air in the tube. Check to confirm all the air is out of the tube.

  • Page 28: Chapter 7: Maintenance And Replacement

    Keeping your bike clean Your new G Plus Genesis 500 is an outdoor friendly electric bicycle but should be kept clean and free from dirt. Dirt on and around seals and drive train components can cause premature wear and dirt on paint and part finishes can cause premature aging.

  • Page 29: Brake Adjustments

    If scratching a surface, use clear nail polish or black nail polish to cover the scratch, c. Brake Adjustments The brakes on your G Plus Genesis 500 are high performance Promax disc brakes. The front and rear brakes are Promax’s DSK-715 Bearing Caliper brakes with “Tool Free” adjusting knobs. They have powerful stopping power but must be properly adjusted.
  • Page 30  Next, check to confirm the cable is tight. To check if the cable is tight, squeeze the front brake lever and see if the disc brake caliper arm responds instantly when squeezing. If only squeezing the lever ¼”, the brake caliper arm should move instantly. If not, the cable is loose and needs adjusting first.  ...

  • Page 31: Brake Pad Replacement

    Brake pad replacement The G Plus Genesis 500 utilizes a Promax DSK-715 Bearing Caliper Front & Rear Disc Brake system. The disc brake pads are compatible with Avid BB5 disc brakes and can be found or ordered from almost any neighborhood bicycle shop or you can contact your Authorized Prodeco Technologies dealer.

  • Page 32: Derailleur Adjustments

    For a more detailed adjustment of the derailleur, you should bring your bicycle to an authorized Prodeco dealer or a neighborhood bike shop who services Shimano derailleurs.

  • Page 33: Wheel Check

    Lubricating A common area of maintenance with all bicycles is lubrication. Your G Plus Genesis 500 was designed to be virtually maintenance free by depending on the amount of riding and the environment, your bicycle should be lubricated from time to time.

  • Page 34: Pedals

    Pedals The G Plus Genesis 500 uses folding pedals to require a slimmer space when folded. Each pedal has 2 tabs on the outside edges of the pedal’s nylon cage. To fold the pedals, squeeze the tabs and pull the pedal outwards with a slight force.

  • Page 35: Torque Specifications For Common Parts

    Below is a chart on the torque settings in Lb per Inch for the common parts of the G Plus Genesis 500. They have also been converted to Lb per Foot and NM.

  • Page 36: Installing And Latching The Battery

    To remove the battery, follow these instructions:  Locate the key ignition on the battery base and turn the key in a counter clockwise rotation to the “UNLOCK” position. You must push the key in to turn from the “OFF” position to the “UNLOCK” position.

  • Page 37: Storing The Battery

    Storing the battery The Li-ion battery the G Plus Genesis 500 utilizes is the safest and latest technology in Li-ion battery cells. It is recommended depending on where you store your bicycle that you do not keep the battery in extremely hot conditions.

  • Page 38: Battery Replacement

    Please review the below sections on the electrical components used on your G Plus Genesis 500 and how to swap the component for a new one. Each electrical component is listed except for the battery which was detailed in its own Chapter, prior to this Chapter. Each component can also be found on the Parts and components list in Chapter 11.

  • Page 39: Wiring Harness

    If a motor had to removed, the wire would have to be completely fished out from the controller. The connector would also have to be removed. To simply the design, the G Plus Genesis 500 has a wiring harness with connectors at both ends.

  • Page 40: Chapter 10: Warranty Service And Repair

    Since the bicycle is a mechanical item, there is the possibility of an issue arising. Prodeco Technologies includes one of the best warranties in the industry if there is an issue and this is a 2 year Front to Back warranty with no pro-rating.

  • Page 41: Registering Your Bike

    It is required you register your bicycle within 2 weeks from the date of purchase. You must save your receipt of purchase. To register your bicycle, you can fill out the form on the Prodeco Technologies website at www.prodecotech.com or you can fill out the registration card in the next section below and scan it to service@prodecotech.com, or fax it to 954.974.6729 or mail it to:...

  • Page 42: Part Replacement Procedure

    Part replacement procedure In the rare occurrence of a part becoming defective, Prodeco Technologies tries to make part replacement as painless as possible. Simply contact Prodeco Technologies service department and explain the problem. A representative will assist you with getting the part at issue replaced quickly. You can also bring your bicycle to a local authorized dealer and they can assist you with the problem.

  • Page 43: Chapter 11: Specifications

    Patented 2 Stage Overlapped Locking EZ Adjust Finish: Brushed Aluminum w/ Double Clear Coat Protection Fork: Alloy 40mm Travel Suspension w/ Dual Pre-Load Adjust Motor: Prodeco 500W HO Brushless Direct Drive w/ Disc Mount Battery: Prodeco LiFEPO4 38.4V 9Ah Removable v12.1 Power: Thumb Throttle Control Headset:...

  • Page 44: Chapter 12: Parts

    Fork - Suspension Aluminum - V141 - 26" Rim Size - Zoom - 130mm 1 1/8" Threaded Steerer - Black Gloss PT.FO.26.V141.130.BG $59.95 Frame - Folding Aluminum - V11 - 26" Rim Size - Prodeco Technologies Genesis - Brushed Aluminum PT.FR.GEN.V11.BA $139.95 Freewheel - 13-28T - Shimano HG 37 - 7 Speed - Silver &...

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