Prodeco Technologies G Plus Storm User Manual

36 v
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You have purchased one of the highest
quality electric bicycles available today. It is
important
you
read
understand your new electric bicycle. All
riders
including
bicycle riders should read this manual. This
manual explains the functions of your new
electric bicycle and details on performing
basic maintenance. All riders must read the
section on throttling due to the nature of how
to power the bicycle forward. Please take the
time to register your new G Plus Storm
electric bicycle for the warranty to take effect.
this
manual
experienced
traditional
to
USER GUIDE
Some of the content of this manual may differ from
your bicycle depending on the options of the bicycle
and what your dealer provided.
© 2012 PRODECO TECHNOLOGIES. All rights
reserved.
PRODECO
PRODECO TECHNOLOGIES logo are trademarks of
PRODECO TECHNOLOGIES. Printed in USA.
36V
TECHNOLOGIES
and
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Summary of Contents for Prodeco Technologies G Plus Storm

  • Page 1 Please take the © 2012 PRODECO TECHNOLOGIES. All rights reserved. PRODECO TECHNOLOGIES time to register your new G Plus Storm PRODECO TECHNOLOGIES logo are trademarks of electric bicycle for the warranty to take effect. PRODECO TECHNOLOGIES. Printed in USA.
  • Page 2: Table Of Contents

    Folding and unfolding ……………………………………………………………………………………………… 6 Familiarize yourself with your bicycle’s parts …………………………………………………………………… 7 Contents of the box ………………………………………………………………………………………………... 7 A guideline of your G Plus Storm tool set …………………………………………………………………….. Registering your new bike ………………………………………………………………………………………… 8 Chapter 3: Basic Instructions ……………………………………………………………………………………….. 8 Bicycle fit …………………………………………………………………………………………………………….
  • Page 3 Registering your bike ……..…………………….………..………………………..………………………………. 38 Serial numbers and where to find them ………………..………………………..………………………………. 38 Registration card …………………..……………………..………………………..………………………………. 38 Part replacement procedure …………...………………..………………………..………………………………. 39 Contacting Prodeco Technologies ……………………..…………….…………..………………………………. 39 11) Chapter 11: Parts and Components List ……………………………………...…………………………………… 40   12) Chapter 12: Specifications ……………………………………………………………………………………...……. 41...
  • Page 4: Chapter 1: Introduction

    During periods of prolonged storage, the battery pack should be charged at least once every 6 months.  Your G Plus Storm can be ridden as a standard bicycle, it is strongly recommended that you do also assist with pedaling upon riding which can greatly increase the distance between battery charges.
  • Page 5: General Warning

    Chapter 3 “Basic Instructions’ section c “Installing and adjusting the stem”. The G Plus Storm has been fully tested and adjusted prior to being packed in the Heavy Duty double wall box with expanding foam fitting system. To remove the G Plus Storm from it’s box, simply remove the top layer of expanded foam (wrapped in a thin film) and place one hand under the front portion of the frame and the other hand under the center of the frame.
  • Page 6: Folding And Unfolding

    b. Folding and unfolding (SEE PHOTOS BELOW) Folding: your bicycle has the ability to fold for easy storing and transporting. There is a quick release lever that will allow the bicycle to fold into an area half of the original size. The pedals can also be folded by squeezing the 2 metal tabs on the outside edges of each pedal, pulling the pedal outwards and then pushing the pedal down.
  • Page 7: Familiarize Yourself With Your Bicycle's Parts

    Familiarize yourself with your bicycle’s parts d. Contents of the box Check the contents of your box. Your new G Plus Storm should include the following items in the box or your dealer should have included these items with your purchase: ...
  • Page 8: A Guideline Of Your G Plus Storm Tool Set

    Bicycle Fit It is very important your G Plus Storm is properly adjusted for comfort and to avoid the possibility of losing control while riding. The saddle and handlebar have adjustments available to allow riders from 5’ 6” to 6’ 6” to set the proper measurements allowing for a safe and comfortable riding position.
  • Page 9: Adjusting The Saddle

    The latter two require the use of the multi-use tool included with the purchase of your G Plus Storm. Please review the following details on adjusting your saddle.
  • Page 10: Installing And Adjusting The Handlebar Stem

    Installing and adjusting the handlebar stem The handlebar and stem of the G Plus Storm is shipped not inserted into the steerer tube. The handlebar and stem is temporarily attached to the frame with shipping ties. Using scissors, cut the ties to free the handlebar and stem from the frame.
  • Page 11: Your Local Electric Bicycle And Bicycle Laws

    Your local electric bicycle and bicycle laws Your new G Plus Storm was designed to follow the federal guidelines to establish the Storm as a traditional pedal power bicycle within most USA states and to be allowed to ride in bicycle pathways. Electric bicycle laws however change often and you are responsible to confirm legal status of the riding of your electric bicycle in bicycle pathways.
  • Page 12 "other circumstances" provision. Prodeco Technologies only offers electric bicycles that fall under the category of “weighing under 100 pounds and a top speed of less than 20 miles per hour”. According to the DOT and NHSTA, Prodeco electric bicycles meet the exception of Motorized Vehicles and therefore can be ridden on non-motorized trails and bike paths permitting state and local laws.
  • Page 13: Safety First

    Safety first It is important you follow your local bicycle laws but also it is important you ride safely. Below are examples of understanding how to ride your new G Plus Storm safely.  Always wear an approved helmet when riding your bike, and follow the helmet manufacturer’s instructions for fit, use and care of your helmet.
  • Page 14: First Motorized Ride

    Using your throttle The variable throttle included with your G Plus Storm was designed to allow you the ability to choose the speed to ride at and determine the amount of torque off the line. Similar to an automobile; the rotation of the throttle mimics the depressing of the accelerator.
  • Page 15: Pedaling

    Pedaling your G Plus Storm is the same as pedaling a traditional bicycle. It is recommended you add pedaling to the power of the bicycle to enhance the distance per charge. The G Plus Storm is a 7 speed bicycle and has the ratio of a 44T front chain ring (sprocket) against a 11-28T rear cassette which is designed to offer an easy pedaling pace at any speed from 1 MPH to 16 MPH.
  • Page 16: Chapter 4: Safety

    For charging, please review the following instructions.  Lift up the handle of the battery to access the RCA charging input.  Insert the charging plug from the charger into the battery’s RCA charging input.  Insert the charger’s power cord into a wall outlet. ...
  • Page 17: Riding Safety

     Avoid Biking at Night - It is far more dangerous to bicycle at night than during the day. The G Plus Storm requires LED lights for night time riding. If you must ride at night, you should also do the following: wear retro-reflective clothing or material, not just white or florescent, especially on your ankles, wrists, back, and helmet.
  • Page 18: Wet Weather Riding

    Chapter 5: Perfect Fit and Ride It is very important your new G Plus Storm is adjusted properly for your size and for comfort. The G Plus Storm has multiple adjustments available to offer a comfortable and safe position for riding. A properly sized and adjusted bicycle allows the rider to remain fully alert and avoid injury.
  • Page 19: Recommended Sizing

    23” road bike frame. The G Plus Storm’s has a high seat tube angle. With the high angle seat tube, as a tall rider raises their saddle to accommodate their longer legs, the saddle will pull back offering a longer distance to the steering tube. For fine detailed adjusting, the narrow seat post saddle clamp allows the saddle to be moved back or forward an additional 7.5mm each way.
  • Page 20 rotation, one will not rotate further without the other requiring to be rotated. A compromise may be required when attempting to align the brake levers and establishing the preferred throttle and shifter position. The optimum position to set your brake levers at depends on your riding position but it should be the extension of your arm. Your brake lever should be located at the point where your fingers extend straight out from your arms.
  • Page 21: Suspension Fork Adjustment

    Chapter 6: Tire, Tube, Wheel and Axle Repair The G Plus Storm was designed for ease of servicing. Repairs are no more difficult than on a traditional bicycle. Any neighborhood bicycle shop should be able to repair a flat, change a tire or replace a wheel. Please review the following chapter on how to remove and replace the front and rear wheel of your G Plus Storm.
  • Page 22: Removing And Installing The Rear Wheel

    Removing and installing the rear wheel The rear wheel on the G Plus Storm can be removed or installed without tools. A quick release skewer through a hollow axle is utilized for easy and quick wheel removal. A quick release skewer is a rod that has a threaded acorn nut on one end and a cam lever assembly on the other end.
  • Page 23: Replacing A Tube Or Tire

    Before explaining how to replace a tube and tire, details on the G Plus Storm’s tubes and tires are discussed. Tubes and tires are 2 of the most important components on your new bicycle and must always be in optimum condition.
  • Page 24 There are primarily two kinds of bicycle tube valves: The Schraeder Valve and the Presta Valve. The bicycle pump you use must have the fitting appropriate to the valve stems on your bicycle. The G Plus Storm uses Schraeder valves. The Schraeder valve is like the valve on a car tire. To inflate a Schraeder valve tube, remove the valve cap and clamp the pump fitting onto the end of the valve stem.
  • Page 25 To install a new tire, follow these instructions:  When installing a new tire you should first insert the tube into the tire. The tube should have been partially inflated to a soft but full feel removing any wrinkles in the tube. ...
  • Page 26: Chapter 7: Maintenance And Replacement

    Keeping your bike clean Your new G Plus Storm is an outdoor friendly electric bicycle but should be kept clean and free from dirt. Dirt on and around seals and drive train components can cause premature wear and dirt on paint and part finishes can cause premature aging.
  • Page 27 DSK-715 Tool Free Caliper Adjustments The brake pads will be worn during braking, which means the clearance between the two pads will be greater and the braking feeling will be worse. The brake cable can also stretch and the cable will need to be tightened from time to time.
  • Page 28: Brake Pad Replacement

    Brake pad replacement The G Plus Storm uses a Promax DSK-715 Bearing Caliper Front & Rear Disc Brake system. The disc brake pads are compatible with Avid BB5 disc brakes and can be found or ordered from almost any neighborhood bicycle shop or you can contact your Authorized Prodeco Technologies dealer.
  • Page 29: Derailleur Adjustments

    e. Derailleur adjustment If the chain of your bicycle falls off at the largest COG/sprocket or the chain is having problems remaining on the correct gear, you may need to adjust your derailleur. There are a multiple ways to adjust your derailleur but for a simple adjustment on the changing of gears, follow these instructions.
  • Page 30: Wheel Check

    Lubricating A common area of maintenance with all bicycles is lubrication. Your G Plus Storm was designed to be virtually maintenance free by depending on the amount of riding and the environment, your bicycle should be lubricated from time to time.
  • Page 31: Pedals

    Pedals The G Plus Storm uses folding pedals to require a slimmer space when folded. Each pedal has 2 tabs on the outside edges of the pedal’s nylon cage. To fold the pedals, squeeze the tabs and pull the pedal outwards with a slight force.
  • Page 32: Torque Specifications For Common Parts

    About your battery The Li-ion battery system of the G Plus Storm is the latest technology with a LiFEPO4 chemistry. This battery is maintenance free with no serviceable parts. You must never open the battery as this will void the warranty. Each battery has a specific serial number and barcode which can be found on the underside of the battery.
  • Page 33: Installing And Locking The Battery

    To remove the battery, follow these instructions:  Locate the key ignition on the battery base and turn the key in a counter clockwise rotation to the “UNLOCK” position. You must push the key in to turn from the “OFF” position to the “UNLOCK” position.
  • Page 34: Storing The Battery

    Storing the battery The Li-ion battery the G Plus Storm utilizes is the safest and latest technology in Li-ion battery cells. It is recommended depending on where you store your bicycle that you do not keep the battery in extremely hot conditions.
  • Page 35: Battery Replacement

    HUB motor The HUB motor utilized on your G Plus Storm is one of the most advanced e-bike HUB motors developed today. It is a high efficiency, high torque brushless mini motor only weighing 7.5 LBS with a minimal 5” in diameter. The motor is the same width at 100mm as the standard measurement of most bicycle front hubs.
  • Page 36: Wiring Harness

    If a motor had to removed, the wire would have to be completely fished out from the controller. The connector would also have to be removed. To simply the design, the G Plus Storm has a wiring harness with connectors at both ends.
  • Page 37: Chapter 10: Warranty Service And Repair

    Since the bicycle is a mechanical item, there is the possibility of an issue arising. Prodeco Technologies includes one of the best warranties in the industry if there is an issue and this is a 2 year Front to Back warranty with no pro-rating.
  • Page 38: Registering Your Bike

    It is required you register your bicycle within 2 weeks from the date of purchase. You must save your receipt of purchase. To register your bicycle, you can fill out the form on the Prodeco Technologies website at www.prodecotech.com or you can fill out the registration card in the next section below and scan it to service@prodecotech.com, or fax it to 954.974.6729 or mail it to:...
  • Page 39: Part Replacement Procedure

    Part replacement procedure In the rare occurrence of a part becoming defective, Prodeco Technologies tries to make part replacement as painless as possible. Simply contact Prodeco Technologies service department and explain the problem. A representative will assist you with getting the part at issue replaced quickly. You can also bring your bicycle to a local authorized dealer and they can assist you with the problem.
  • Page 40: Chapter 11: Parts And Components List

    Fork - Suspension Aluminum - V141 - 26" Rim Size - Zoom - 130mm 1 1/8" Threaded Steerer - Black Gloss PT.FO.26.V141.130.BG $59.95 Frame - Folding Aluminum - V12 - 26" Rim Size - Prodeco Technologies Storm - Titanium Metallic PT.FR.STO.V12.TM $139.95 Grips - ERGO Dual Compound - VG107 - 130mm Right Side - Black on Black PT.GR.ER.V107.130R.BB...
  • Page 41: Chapter 12: Specifications

    Chapter 12: Specifications Frame: Folding Aircraft Grade T6 Aluminum Alloy Folding Lock: 2 Stage Overlapped Locking EZ Adjust   Finish: Coarse Titanium w/ High Gloss 3D Clear Coat Fork: Zoom Aluminum Alloy w/ Pre-Load Adjust Motor: Prodeco 300W HO Brushless Geared w/ Disc Mount Battery: Prodeco LiFEPO4 38.4V 9Ah EZ Remove Power:...

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