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IMPORTANT: ALUMINUM FRAME. NOT INTENDED
FOR ABUSIVE RIDING. DO NOT JUMP OR HIT
CURBS AND AVOID IMPACTS. INSPECT FRAME
FOR FRACTURES. SERIOUS BODILY HARM CAN
OCCUR IF MISUSED.
SEE MANUAL FOR ADDITIONAL INFORMATION.
USER GUIDE
Some of the content of this manual may differ from
your bicycle depending on the options of the bicycle
and what your dealer provided.
© 2015 PRODECO TECHNOLOGIES.
reserved.
PRODECO
PRODECO TECHNOLOGIES logo are trademarks of
PRODECO TECHNOLOGIES. Printed in USA.
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All rights
TECHNOLOGIES
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Table of Contents
Related Manuals for Prodeco Technologies Mariner 500 v4
Summary of Contents for Prodeco Technologies Mariner 500 v4
- Page 1 Some of the content of this manual may differ from your bicycle depending on the options of the bicycle and what your dealer provided. © 2015 PRODECO TECHNOLOGIES. All rights reserved. PRODECO TECHNOLOGIES PRODECO TECHNOLOGIES logo are trademarks of PRODECO TECHNOLOGIES. Printed in USA.
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Page 2: Table Of Contents
Table of Contents Chapter 1: Introduction ……………………………………………………………………………………………….. 4 About this manual ………………………………………………………………………………………………….. 4 Important notices …………………………………………………………………………………………………… 4 General warning ……………………………………………………………………………………………………. 4 A special note to parents ………………………………………………………………………………………….. 5 Chapter 2: Getting Started …………………………………………………………………………………………… 5 Unpacking your box ……………………………………………………………………………………………….. 5 Folding and unfolding ……………………………………………………………………………………………… 5 Familiarize yourself with your bicycle’s parts ……………………………………………………………………... - Page 3 2 year limited warranty …………………………………..………………………..………………………………. 27 Registering your bike ……..…………………….………..………………………..………………………………. 28 Serial numbers and where to find them ………………..………………………..………………………………. 28 Registration card …………………..……………………..………………………..………………………………. 28 Part replacement procedure …………...………………..………………………..………………………………. 29 Contacting Prodeco Technologies ……………………..…………….…………..………………………………. 29 Chapter 11: Specifications …………………….………………………………...…………………………………… 29 Chapter 12: Parts ……………………………………………………..…….…………………………….…………… 30...
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Page 4: Chapter 1: Introduction
Chapter 1: Introduction Prodeco Technologies thanks you for your purchase of your new Mariner 500. Your bicycle is a high quality and environmentally friendly light electric vehicle. This manual will serve to provide you with the information needed to operate, maintain and enjoy it safely. -
Page 5: A Special Note To Parents
As a parent or guardian, you should read and understand this manual. Before letting any child ride the Mariner 500 or any of Prodeco Technologies electric bicycles, review with them all warnings and cautions; as well as the information on the proper usage of your battery pack, charger and bicycle. -
Page 6: Familiarize Yourself With Your Bicycle's Parts
c) Familiarize yourself with your bicycle’s parts d) Contents of the box Check the contents of your box. Your new Mariner 500 should include the following items in the box or your dealer should have included these items with your purchase: ... -
Page 7: Chapter 3: Basic Instructions
Chapter 3: Basic Instructions a) Bicycle fit It is very important your Mariner 500 is properly adjusted for comfort and to avoid the possibility of losing control while riding. The saddle and handlebar have adjustments available to allow riders from 5’ 6” to 6’ 6” to set the proper measurements allowing for a safe and comfortable riding position. -
Page 8: Adjusting The Handlebar Stem
Trails and Pedestrian Walkways to implement the "other circumstances" provision. Prodeco Technologies only offers electric bicycles that fall under the category of “weighing under 100 pounds and a top speed of less than 20 miles per hour”. According to the DOT and NHSTA, ProdecoTech electric bicycles meet the exception of Motorized Vehicles and therefore can be ridden on non-motorized trails and bike paths permitting state and local laws. -
Page 9: Safety First
(2) Electric bicycle.--The term "electric bicycle" means any bicycle or tricycle with a low-powered electric motor weighing under 100 pounds, with a top motor-powered speed not in excess of 20 miles per hour. (4) Wheelchair.--The term "wheelchair" means a mobility aid, usable indoors, and designed for and used by individuals with mobility impairments, whether operated manually or motorized. -
Page 10: Before Your First Motorized Ride
If you have any questions, or if you feel anything about the bike is not as it should be, take the bike back to your dealer for advice or contact Customer Service at Prodeco Technologies. Riding an electric bicycle Riding an electric bike is similar to riding a non-electric bike but there are some differences to note. -
Page 11: Using Your Brakes
k) Using your brakes Your Mariner 500 is equipped with a high performance Avid hydraulic disc brake system. The hydraulic front and rear disc brakes allow your new Mariner to stop quickly and accurately. Larger than industry average Avid stainless steel disc rotors were utilized for their increased heat dissipation. -
Page 12: Chapter 4: Safety
For charging, please review the following instructions. Lift up the handle of the battery to access the RCA charging input. Insert the charging plug from the charger into the battery’s RCA charging input. Insert the charger’s power cord into a wall outlet. ... -
Page 13: Wet Weather Riding
You can contact Prodeco Technologies directly by phone or email and we will assist you with the proper adjustments for your bicycle and your size. The following list is the areas of adjustability the Mariner 500 offers: ... -
Page 14: The Basics
Most manufacturers will proportionally adjust the top tube length according to the seat tube length and with stems being available in various lengths, fine tuning of this measurement is easily accomplished. Prodeco Technologies Mariner 500’s frame measurement will differ from traditional bicycle frames due to the seat tube being longer than a traditional bicycle. -
Page 15: Control Position Adjustments
d) Control position adjustments The rotated position of the Mariner’s twist throttle and 9 Speed twist shifter are both adjustable. Both the throttle and shifter are locked in place by a small hex bolt fastening a built in clamp to the handlebar. The clamp position can be rotated on the handlebar using the small hex keys included with your multi- piece tool kit. -
Page 16: Installing The Rear Motor Wheel
b) Installing the rear motor wheel The rear motorized wheel easily installs onto the rear frame dropouts within a few minutes. Follow the instructions below on installing the rear motor wheel. Additional cable ties are included with the Mariner 500. One cable tie will be needed to install the motor. - Page 17 WARNING: Never inflate a tire beyond the maximum pressure marked on the sidewall. Exceeding maximum pressure may blow the tire off the rim, causing damage to the bike and injury to the rider and bystanders. WARNING: There is a safety risk in using gas station air hoses or other air compressors. They are not made for bicycle tires.
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Page 18: Chapter 7: Maintenance And Replacement
Avid brake guide included with your starter kit. If you are unsure as to a component or installation procedure, please contact your local authorized dealer or Prodeco Technologies. AVID SAFETY INFORMATION Brakes are a safety-critical item on a bicycle. - Page 19 AVID WARNING Do not touch the braking surface of any rotor with your bare hands, because the oils from your fingers will degrade its performance. Always wear gloves, or handle the rotor by its spokes. Disc brakes become very hot during use. Do not touch the caliper or rotor immediately after use.
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Page 20: Brake Pad Replacement
a) Pad Replacement A pad should be replaced when its total thickness (backing plate and friction material) is less than 3mm. b) Derailleur adjustment (SRAM X9) If the chain of your bicycle falls off at the largest COG/sprocket or the chain is having problems remaining on the correct gear, you may need to adjust your derailleur. -
Page 21: Wheel Check
SHIFTING ADJUSTMENT Check that the chain and the rear derailleur are in the smallest cog position. While pedaling, twist the shifter up one detent. If the chain hesitates or does not shift to the second cog, increase the cable tension by turning the shifting adjustment knob counter clockwise. -
Page 22: Crankset
Folding Mechanisms: The folding hinge components on the frame and handlebar stem should each be lubricated with a drop of lubricant. Any other type of lubrication or greasing of bearings should be performed by an authorized Prodeco Technologies dealer. e) Crankset The crankset of your Mariner 500 is a multi-piece system which includes a bottom bracket, crank arms, chainring, chainring bolts, chain guard and chain. -
Page 23: Torque Specifications For Common Parts
i) Torque specifications for common parts: Nuts and bolts for your bicycle are set to standard torque settings at the factory. Over time of use and shipping, settings may change and nut or bolt could become loose. Below is a chart on the torque settings in Lb per Inch for the common parts of the Mariner 500. -
Page 24: Installing And Locking The Battery
c) Installing and locking the battery As shown in the photos above, the battery has 2 thin “slotted rails” (1 on each side of the battery towards the front) and a “raised slot” (towards the rear and near the handle) at the underside of the battery. These rails and slots hold the battery in place when riding. -
Page 25: Storing The Battery
The gear system in your Prodeco Technologies motor is 20% stronger than the typical other geared hub motors in the industry. The forks have also been enhanced and springs are firmer for the incorporation of the motor system. -
Page 26: Brushless Hall Sensor Controller
The motor is covered under warranty as a complete wheel including spokes and rim to the consumer. If the motor fails, contact Prodeco Technologies or the closest Authorized service center for a replacement. Simply remove the motor as explained in Chapter 6. The motor can also be purchased separately. -
Page 27: Chapter 10: Warranty Service And Repair
Chapter 10: Warranty Service and Repair Prodeco Technologies has taken great measures in designing and producing your new bicycle to be issue free while offering years of performance. The bicycle however is a mechanical item and an issue can arise. Your bike components are covered for a 2 year period from the date of purchase or within 30 months of the production date, whichever is sooner. -
Page 28: Registering Your Bike
2 weeks from the date of purchase. You must save your receipt of purchase. To register your bicycle, you can fill out the form on the Prodeco Technologies website at www.prodecotech.com or you can fill out the registration card in the next section below and either scan it to service@prodecotech.com, fax it to... -
Page 29: Part Replacement Procedure
Part replacement procedure In the occurrence of a component becoming defective, Prodeco Technologies tries to make part replacement as painless as possible. Simply contact Prodeco Technologies service department and explain the problem. A representative will assist you with getting the part at issue replaced quickly. You can also bring your bicycle to a local authorized dealer and they can assist you with any problem. -
Page 30: Chapter 12: Parts
BATTERY - Prodeco Technologies - LiFEPO4 - 51.2V - -- 9Ah -- - v1.3b PT.BA.LIFE.48V.9A.13A $599.95 BATTERY - Prodeco Technologies - LiFEPO4 – 51.2V - -- 12Ah -- - v1.3b (Extended Battery) PT.BA.LIFE.48V.12A.13A $799.95 BATTERY MOUNT - Prodeco Technologies - Aluminum & Steel - 34.9mm Mount PT.BAM.AS.349.MS.13A...