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Prodeco Technologies G Storm User Manual

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IMPORTANT: ALUMINUM FRAME. NOT INTENDED
FOR HARD RIDING. DO NOT JUMP OR HIT
CURBS, AVOID IMPACTS. INSPECT FRAME FOR
FRACTURES.
SERIOUS
OCCUR IF MISUSED.
SEE MANUAL FOR ADDITIONAL INFORMATION.
BODILY
HARM
CAN
Some of the content of this manual may differ from
your bicycle depending on the options of the bicycle
and what your dealer provided.
© 2013 PRODECO TECHNOLOGIES.
reserved.
PRODECO TECHNOLOGIES logo are trademarks of
PRODECO TECHNOLOGIES. Printed in USA.
USER GUIDE
PRODECO
TECHNOLOGIES
2
0
1
3
2 0
0 1
1 3
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2
All rights
and
the

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  • Page 1 Some of the content of this manual may differ from your bicycle depending on the options of the bicycle and what your dealer provided. © 2013 PRODECO TECHNOLOGIES. All rights reserved. PRODECO TECHNOLOGIES PRODECO TECHNOLOGIES logo are trademarks of PRODECO TECHNOLOGIES. Printed in USA.

  • Page 2: Table Of Contents

    Table of Contents Chapter 1: Introduction ……………………………………………………………………………………………….. 4 About this manual ………………………………………………………………………………………………….. 4 Important notices …………………………………………………………………………………………………… 4 General warning ……………………………………………………………………………………………………. 4 A special note to parents ………………………………………………………………………………………….. 5 Chapter 2: Getting Started …………………………………………………………………………………………… 5 Unpacking your box ……………………………………………………………………………………………….. 5 Folding and unfolding ……………………………………………………………………………………………… 5 Familiarize yourself with your bicycle’s parts ……………………………………………………………………...
  • Page 3 2 year limited warranty …………………………………..………………………..………………………………. 27 Registering your bike ……..…………………….………..………………………..………………………………. 28 Serial numbers and where to find them ………………..………………………..………………………………. 28 Registration card …………………..……………………..………………………..………………………………. 28 Part replacement procedure …………...………………..………………………..………………………………. 29 Contacting Prodeco Technologies ……………………..…………….…………..………………………………. 29 Chapter 11: Specifications …………………….………………………………...…………………………………… 29 Chapter 12: Parts ……………………………………………………..…….…………………………….…………… 30...

  • Page 4: Chapter 1: Introduction

    OPERATIONAL INSTRUCTIONS Chapter 1: Introduction Prodeco Technologies thanks you for your purchase of your new Storm. Your bicycle is a high quality and environmentally friendly light electric vehicle. This manual will serve to provide you with the information needed to operate, maintain and enjoy it safely.

  • Page 5: A Special Note To Parents

    A special note to parents The Prodeco Technologies Storm is intended for use by adult riders only. Many state laws require electric bicycle riders to be a minimum age of 16 with some states having minimum ages set as low as 10 years old and other states up to 18 years old (at the time of the writing of this manual).

  • Page 6: Familiarize Yourself With Your Bicycle's Parts

    c) Familiarize yourself with your bicycle’s parts d) Contents of the box Check the contents of your box. Your new Storm should include the following items in the box or your dealer should have included these items with your purchase: ...

  • Page 7: Chapter 3: Basic Instructions

    Chapter 3: Basic Instructions a) Bicycle fit It is very important your Storm is properly adjusted for comfort and to avoid the possibility of losing control while riding. The saddle and handlebar have adjustments available to allow riders from 5’ 6‖ to 6’ 6‖ to set the proper measurements allowing for a safe and comfortable riding position.

  • Page 8: Installing And Adjusting The Handlebar Stem

    Electric Bicycle Laws (please contact your local transportation department for the specific laws in your state and city regarding riding electric bicycles on bike pathways) Prodeco Technologies offers the following information as guidance and does not guarantee or assure riders they are following the rules and regulations of their state.

  • Page 9: Safety First

    Trails and Pedestrian Walkways to implement the "other circumstances" provision. Prodeco Technologies only offers electric bicycles that fall under the category of ―weighing under 100 pounds and a top speed of less than 20 miles per hour‖. According to the DOT and NHSTA, Prodeco electric bicycles meet the exception of Motorized Vehicles and therefore can be ridden on non-motorized trails and bike paths permitting state and local laws.

  • Page 10: Mechanical Safety Check

     If you have any questions, or if you feel anything about the bike is not as it should be, take the bike back to your dealer for advice or contact Customer Service at Prodeco Technologies. Riding an electric bicycle Riding an electric bike is similar to riding a non-electric bike but there are some differences to note.

  • Page 11: Using Your Throttle

    Using your twist throttle The variable throttle on your Storm was designed to allow you the ability to choose the speed to ride at and determine the amount of torque off the line. The throttle operates similar to an automobile; the twisting of the throttle mimics the depressing of the accelerator.

  • Page 12: Watching For Obstacles Around You

    n) Watching for obstacles around you Your new Storm travels at higher speeds than most riders are accustomed to, when compared to pedaling a traditional bicycle. It is very important you are aware of your surroundings and obstacles which may appear near you. You must watch the road surface you are traveling on which could cause the tires to slip or cause a flat.

  • Page 13: Riding Safety

     Periodically inspect frame, fork, spindles and other components for cracking.  Parts should be adjusted to manufacturer's torque specifications.  Inflate tires to recommended pressure, and replace worn tires.  Lightly oil and clean moving parts. Keep oil off rubber. ...

  • Page 14: Reflectors

    You can contact Prodeco Technologies directly by phone or email and we will assist you with the proper adjustments for your bicycle and your size. The following list is the areas of adjustability the Storm offers: ...

  • Page 15: Brake Lever Height Adjustments

    Your Storm includes a thumb lever bell for you to use to warn other people around you when approaching. The thumb lever bell can be moved to a more comfortable position if the factory setting is unsatisfactory (you will need to use the Philips screw driver included with your multi-piece tool kit).

  • Page 16: Removing And Installing The Rear Wheel

    c) Removing and installing the rear wheel The rear wheel on the Storm can be removed or installed without tools. A quick release skewer through a hollow axle is utilized for easy and quick wheel removal. A quick release skewer is a rod that has a threaded acorn nut on one end and a cam lever assembly on the other end.
  • Page 17 The Storm uses high-performance Continental Double Fighter II Low Resistance UNI-Directional tires with a 65 PSI rating. Bicycle tires are available in many designs and specifications, ranging from general-purpose designs to tires designed to perform best under very specific weather or terrain conditions. If, once you’ve gained experience with your new bicycle, you feel that a different tire might better suit your riding needs;...

  • Page 18: Chapter 7: Maintenance And Replacement

    You can also review the included Avid BB5 guide included with your starter kit. If you are unsure as to a component or installation procedure, please contact your local authorized dealer or Prodeco Technologies.

  • Page 19: Brake Pad Replacement

    ALWAYS RIDE UNDER CONTROL Remember, it takes longer to stop in wet conditions. To reduce the possibility of an accident and minimize trail erosion, you should avoid locking-up your wheels. FOLLOW THESE INSTRUCTIONS CAREFULLY If you do not understand the instructions, have the adjustments done by a professional bicycle mechanic. Disc brakes are OIL SENSITIVE! Do not spray any solvents or lubricants in the vicinity of the rotors or brake pads.

  • Page 20: Derailleur Adjustments

    Installing the Cable Pass the brake wire through the anchor bolt on the actuating arm. Cable slack may be removed with a fourth hand tool. Be careful not to advance the torque arm as you pull the cable. Tighten cable anchor bolt to the specified torque. Use the barrel adjuster at the caliper to remove any remaining cable slack (if there is any).

  • Page 21: Wheel Check

    If the chain of your bicycle falls off at the largest COG/sprocket or the chain is having problems remaining on the correct gear, you may need to adjust your derailleur. There are a multiple ways to adjust your derailleur but for a simple adjustment on the changing of gears, follow these instructions.

  • Page 22: Lubricating

    Folding Mechanisms: The folding hinge components on the frame and handlebar stem should each be lubricated with a drop of lubricant. Any other type of lubrication or greasing of bearings should be performed by an authorized Prodeco Technologies dealer. h) Crankset The crankset of your Storm is a multi-piece system which includes a bottom bracket, crank arms, chainring, chainring bolts, chain guard and chain.

  • Page 23: Torque Specifications For Common Parts

    Torque specifications for common parts: Nuts and bolts for your bicycle are set to a torque setting at the factory. Over time, use and even shipping could cause nuts and bolts to become loose. Below is a chart on the torque settings in Lb per Inch for the common parts of the Storm.

  • Page 24: Installing And Locking The Battery

    c) Installing and locking the battery  As shown in the photos above, the battery has 2 thin ―slotted rails‖ (1 on each side of the battery towards the front) and a ―raised slot‖ (towards the rear and near the handle) at the underside of the battery. These rails and slots hold the battery in place when riding.

  • Page 25: Charging The Battery

    2 years of use. After 2 years, a replacement battery can be purchased by contacting your dealer or Prodeco Technologies. The battery part number and price can be found in Chapter 12.

  • Page 26: Chapter 9: Electrical Components

    The gear system in your Prodeco Technologies motor is 20% stronger than the typical other geared hub motors in the industry. The motor offers a nominal 300W of power at 36 Volts and a peak of 504W. The power is sufficient to move the bicycle and rider on flat surfaces at speeds up to twice what a typical rider pedals.

  • Page 27: Chapter 10: Warranty Service And Repair

    Chapter 10: Warranty Service and Repair Prodeco Technologies has taken great measures in designing and producing your new bicycle to be issue free while offering years of performance. The bicycle however is a mechanical item and an issue can arise. Your bike components are covered for a 2 year period from the date of purchase or within 30 months of the production date, whichever is sooner.

  • Page 28: Registering Your Bike

    2 weeks from the date of purchase. You must save your receipt of purchase. To register your bicycle, you can fill out the form on the Prodeco Technologies website at www.prodecotech.com or you can fill out the registration card in the next section below and either scan it to service@prodecotech.com, fax it to...

  • Page 29: Part Replacement Procedure

    Part replacement procedure In the occurrence of a component becoming defective, Prodeco Technologies tries to make part replacement as painless as possible. Simply contact Prodeco Technologies service department and explain the problem. A representative will assist you with getting the part at issue replaced quickly. You can also bring your bicycle to a local authorized dealer and they can assist you with any problem.

  • Page 30: Chapter 12: Parts

    ACCESSORY - TOOL - Y Tri Hex - 18021 - 4mm, 5mm & 6mm - Black AC.TO.Y.21.B $2.95 BATTERY - Prodeco Technologies - LiFEPO4 - 38.4V - -- 9Ah -- - v1.3a PT.BA.LIFE.36V.9A.13A $399.95 BATTERY CHARGER - 43.8V 2Ah - LiFEPO4 - (for 36V Battery) PT.BC.36V.2A.13A...

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