Table of Contents
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4000 Starting Watts / 3500 Rated Watts
Recoil Start
PORTABLE GENERATOR
SAVE THESE INSTRUCTIONS
Important Safety Instructions
are included in this manual.
OWNER'S MANUAL & OPERATING INSTRUCTIONS
MODEL NUMBER
46596
MADE IN CHINA
REV 46596-20130614
10006 Santa Fe Springs Road
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com
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Table of Contents
Related Manuals for Champion 46596
Summary of Contents for Champion 46596
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Page 1: Recoil Start
4000 Starting Watts / 3500 Rated Watts Recoil Start PORTABLE GENERATOR MODEL NUMBER 46596 10006 Santa Fe Springs Road SAVE THESE INSTRUCTIONS Santa Fe Springs CA 90670 Important Safety Instructions USA / 1-877-338-0999 MADE IN CHINA are included in this manual. REV 46596-20130614 www.championpowerequipment.com... - Page 2 AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods.
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Page 3: Table Of Contents
46596 4000 Starting Watts / 3500 Rated Watts Recoil Start PORTABLE GENERATOR TABLE Of CONTENTS Introduction ...... -
Page 4: Introduction
ENGLISH INTROdUCTION Introduction Accessories Congratulations on your purchase of a Champion Champion Power Equipment manufactures and sells Power Equipment generator. CPE designs and builds accessories designed to help you get the most from generators to strict specifications. With proper use and your purchase. -
Page 5: Manual Conventions
Please call our help line at 1-877-338-0999. situation which, if not avoided, could result in death or serious injury. CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. REV 46596-20130614... -
Page 6: Safety Rules
Inform your electricity provider immediately if you or anyone in your household depends on electrical euipment to live. Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency. REV 46596-20130614... - Page 7 – Electrical output is lost – Equipment sparks, smokes or emits flames A spark arrestor may be required. The operator – Equipment vibrates excessively should contact local fire agencies for laws or regulations relating to fire prevention requirements. REV 46596-20130614...
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Page 8: Controls And Features
Oil Filler Cap – Check and fill engine oil level. Fuel Valve – Used to turn fuel supply on and off to Power Panel – See “Power Panel” section. engine. Air Filter – Protects the engine by filtering dust and debris from the intake air. REV 46596-20130614... -
Page 9: Power Panel
60 Hz electrical loads. (NEMA L5-30R) – May be used to supply electrical Ground Terminal – Consult an electrician for local power for the operation of 120 Volt AC, 30 Amp, grounding regulations. single phase 60 Hz electrical loads. REV 46596-20130614... -
Page 10: Parts Included
46596 ENGLISH CONTROLS ANd fEATURES Parts Included Your 46596 Gasoline Powered Generator ships with the following parts: Other – Oil Funnel ...... -
Page 11: Assembly
The recommended oil type is 10W-30 automotive NOTE oil. The generator rotor has a sealed, pre-lubricated ball bearing that requires no additional lubrication for the life 1. Place the generator on a flat, level surface. of the bearing. REV 46596-20130614... -
Page 12: Add Fuel
We strongly recommend that you consult with a qualified fuel tank. electrician to ensure compliance with local electrical codes. WARNING Pouring fuel too fast through the fuel screen may result in blow back of fuel at the operator while filling. REV 46596-20130614... -
Page 13: Operation
During operation the muffler and exhaust fumes produced will become hot. If adequate cooling and breathing space are not supplied, or if the generator is blocked or contained, temperatures can become extremely heated and may lead to fire. REV 46596-20130614... -
Page 14: Recoil Start
Engine Switch are in the “OFF” position when the engine is not in use. NOTE If the engine will not be used for a period of two (2) weeks or longer, please see the Storage section for proper engine and fuel storage. REV 46596-20130614... -
Page 15: Do Not Overload Generator
To alleviate high altitude issues other than the natural calculated in step 2. Surge wattage is the extra power loss, Champion Power Equipment can provide a burst of power needed to start some electric driven high altitude carburetor main jet. The alternative main equipment. -
Page 16: Maintenance And Storage
5. Squeeze in a clean, absorbent cloth to remove all 6. Dispose of used oil at an approved waste management facility. excess oil. 6. Place the filter in the assembly. 7. Reattach the air filter cover and snap in place. REV 46596-20130614... -
Page 17: Spark Arrester
Contact our helpline at 1-877-338-0999 to locate the Federal and local laws and administrative requirements nearest Champion Power Equipment certified service indicate when and where spark arresters are required. dealer for your generator or engine maintenance needs. -
Page 18: Generator Maintenance
9. Remove the spark plug and pour about 1⁄2 ounce of oil into the cylinder. Crank the engine slowly to distribute the oil and lubricate the cylinder. 10. Reattach the spark plug. 11. Store the unit in a clean, dry place out of direct sunlight. REV 46596-20130614... -
Page 19: Specifications
....3.8 gal. (14.4 L) Your Champion Power Equipment product is designed – Gross Weight .... -
Page 20: Parts Diagram
46596 ENGLISH SPECIfICATIONS Parts diagram REV 46596-20130614... -
Page 21: Parts List
AC.20A Breaker 122.070011.05 Pipe,Fuel(5.5in) 5.1210.925 AC.25A Breaker 2.06.007 Clamp 122.210002.02 Control Box 122.070400.05 Fuel Cock Bolt And Washer Assembly 122.071000.05.48 Fuel Tank 1.9074.1.0538.2 M5×38 122.070015.01 Mount Vibration, Fuel Tank 122.210003.00 Plug 2.03.004 Washer Ø6 1.5789.0620.2 Flange Bolt M6×20 REV 46596-20130614... -
Page 22: Engine Parts Diagram
46596 ENGLISH SPECIfICATIONS Engine Parts diagram REV 46596-20130614... -
Page 23: Engine Parts List
Flange Bolt M8×32 100 23.091003.21 Element, Air Cleaner 23.091002.21 Seal, Air Cleaner 101 23.091001.21 Separator, Air Cleaner 23.110006.00 Rod Governor 102 2.03.021.1 Washer (Ø6.4×Ø13×1) 21.110003.00 Arm, Governor 103 1.5789.0620 Flange Bolt M6×20 1.6177.06 Flange Nut M6 21.110001.00 Shaft, Governor Arm REV 46596-20130614... -
Page 24: Wiring Diagram
46596 ENGLISH SPECIfICATIONS Wiring diagram REV 46596-20130614... -
Page 25: Troubleshooting
Review load and adjust. See “Power Management” Faulty cords or device Check for damaged, bare or frayed wires. Replace defective device for further technical support: Technical Service Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment.com REV 46596-20130614... -
Page 26: Warranty
Warranty Qualifications Other Exclusions Champion Power Equipment (CPE) will register this This warranty excludes: warranty upon receipt of your Warranty Registration Card – Cosmetic defects such as paint, decals, etc. - Page 27 United States Environment Protection Agency (U.S. EPA) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2013 small off-road engine and engine powered equipment.
- Page 28 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines. The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
- Page 29 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.