Champion 46557 Owner's Manual And Operating Instructions

Champion 46557 Owner's Manual And Operating Instructions

2900 starting watts/2400 maximum watts portable generator

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46557
Rev 46557-20100219
10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670 USA
Made in China
Owner's Manual and Operating Instructions
2900 Starting Watts/2400 Maximum Watts
PORTABLE GENERATOR

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Summary of Contents for Champion 46557

  • Page 1 46557 Rev 46557-20100219 10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA Made in China Owner’s Manual and Operating Instructions 2900 Starting Watts/2400 Maximum Watts PORTABLE GENERATOR...
  • Page 3: Table Of Contents

    Table of Contents Introduction ........1 Storage ........... 15     Portable Power Generator ......1 Engine Storage ........15     Accessories ..........1 Generator Storage ........15     This Booklet ..........1 Specifications ......... 16     Manual Conventions ......
  • Page 5: Introduction

    Champion Power Equipment manufactures Congratulations on your purchase of a and sells accessories designed to help you Champion Power Equipment generator. CPE get the most from your purchase. To find out designs and builds generators to strict more about our covers, power cables and specifications.
  • Page 6: Manual Conventions

    NOTE If you have questions regarding your generator, WARNING we can help. Please call our help line at 1-877- 338-0999. WARNING indicates a potentially hazardous could situation which, if not avoided, result in death or serious injury. Rev 46557-20100219...
  • Page 7: Safety Rules

    Maintain at least three feet of clearance on all sides to ensure adequate cooling. DANGER Maintain at least five feet of clearance from combustible materials. Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result. Rev 46557-20100219...
  • Page 8 DO NOT allow any material to block the cooling slots. If connected devices overheat, turn them off and disconnect them from the generator. DO NOT use the generator if: Electrical output is lost Equipment sparks, smokes or emits flames Equipment vibrates excessively Rev 46557-20100219...
  • Page 9: Controls And Features

    (5) Recoil Starter – Used to start the engine (11) Power Panel – See “Power Panel” (6) Fuel Valve – Turn this valve to the (12) Fuel Tank – 0.93 gallon (3.5 L) “On” position to supply fuel to the engine. capacity fuel tank. Rev 46557-20100219...
  • Page 10: Power Panel

    (2) 120 V 20 A Duplex – Use these duplex receptacles to operate 120 Volt AC, single phase, 60 Hz loads requiring up to 20 A 0r 2400 Watts of power. (3) Circuit Breakers – Protects the generator against electrical overload. Rev 46557-20100219...
  • Page 11: Parts Included

    Controls and Features Parts Included Your 46557 Gasoline Powered Generator ships with the following parts: Handle Assembly 1 piece Oil Funnel 1 piece Spark Plug Socket 1 piece Rev 46557-20100219...
  • Page 12: Assembly

    The wheel kit is not intended for over-the-road NOTE use. Check oil often during the break-in period. Refer to the Maintenance section for recommended Slide the handle onto the base plate service intervals. frame, underneath the recoil housing. Secure in place with the spring clip. Rev 46557-20100219...
  • Page 13: Add Fuel

    DO NOT fill fuel tank indoors. DO NOT fill fuel tank when the engine is running or hot. DO NOT overfill the fuel tank. DO NOT light cigarettes or smoke when filling the fuel tank. Rev 46557-20100219...
  • Page 14: Operation

    The device buffers the voltage and protects against virtually all short- duration voltage fluctuations. Rev 46557-20100219...
  • Page 15: Connecting Electrical Loads

    2. Surge wattage is the extra burst of power needed to start some electric driven equipment. Following the steps listed under “Power Management” will guarantee that only one device will be starting at a time. Rev 46557-20100219...
  • Page 16: Wattage Reference Chart

    Job Site Belt Sander 3" 1000 1500 Bench Grinder 6" 1500 Circular Saw 1500 1500 Compressor 1 1/2 HP 2500 2500 Edge Trimmer Hand Drill 1/2" 1000 1000 Lawn Mower 1200 1800 Paint Sprayer 1200 Table Saw 2000 2000 Rev 46557-20100219...
  • Page 17: Maintenance

    Remove the oil drain plug with a 12 mm socket and extension. 2. Allow the oil to drain completely. 3. Replace the drain plug. 4. Remove oil fill cap/dipstick to add oil. 5. Add 0.63 qt (0.6 L) of oil and replace oil fill cap/dipstick. Rev 46557-20100219...
  • Page 18: Air Filter

    Maintenance Contact our help line at 1-877-338-0999 to locate the nearest Champion Power Air Filter Equipment certified service dealer for your Unscrew wing nut to remove the air generator or engine maintenance needs. filter cover. 2. Unscrew wing nut to remove the air Every 8 hours or daily filter.
  • Page 19: Storage

    Storage Storage Generator Storage Allow the generator to cool completely The generator should be started at least once before storage. every 14 days and allowed to run for at least 2. Turn off the fuel supply at the fuel valve. 20 minutes.
  • Page 20: Specifications

    Fuel Intake 0.13-0.17mm (0.005 – 0.007 in.) Fuel capacity is 0.93 gallons (3.5 L). Use Exhaust 0.18-0.22mm (0.007 – 0.009 in.) regular unleaded gasoline with a minimum octane rating of 85. Oil capacity is 0.63 qt (0.6 L). Rev 46557-20100219...
  • Page 21: Parts Diagram

    Specifications Parts Diagram Rev 46557-20100219...
  • Page 22 Specifications Rev 46557-20100219...
  • Page 23: Parts List

    Alternator Front Frame 168.071000.32 6.5Hp Engine 505.200700.00 Handle ST02FD-0154 Frame 15.009000.00 Bushφ22 CT950-02000005 Vibration mount GB97.1 10 Washer Φ10 GB5789 M8X55 Bolt M8X55 GB5789 M8X20 Bolt M8X20 ST188FD-1741002-C Handle sheath ST29QXG-2100004 OV02-00000000 Transition Conduit 25.003018.00 504.190016.00 Baffle plate Rev 46557-20100219...
  • Page 24: Wiring Diagram

    Specifications Wiring Diagram Rev 46557-20100219...
  • Page 25: Troubleshooting

    Contact the help line. Generator gallops Engine governor defective Contact the help line Repeated circuit breaker tripping Overload Review load and adjust. See “Power Management” Faulty cords or device Check for damaged, bare or frayed wires. Replace defective device Rev 46557-20100219...
  • Page 26: Warranty

    Wear items such as filter elements, o-rings, etc. Warranty Qualifications Accessory parts such as starting batteries, and Champion Power Equipment (CPE) will register storage covers. Failures to due acts of God and other force this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt majeure events beyond the manufacturer’s...
  • Page 27: Notes

    Notes Notes Rev 46557-20100219...

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