Table of Contents
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4000 Starting Watts/3500 Running Watts
Wireless Remote, Electric Start
PORTABLE GENERATOR
SAVE THESE INSTRUCTIONS
Important Safety Instructions
are included in this manual.
OWNER'S MANUAL & OPERATING INSTRUCTIONS
warranty_badges.pdf
1
8/18/11
10:45 AM
MADE IN CHINA
REV 46539-20130614
MODEL NUMBER
46539
10006 Santa Fe Springs Road
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com
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Table of Contents
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Summary of Contents for Champion 46539
- Page 1 4000 Starting Watts/3500 Running Watts Wireless Remote, Electric Start PORTABLE GENERATOR MODEL NUMBER 46539 10006 Santa Fe Springs Road SAVE THESE INSTRUCTIONS Santa Fe Springs CA 90670 Important Safety Instructions USA / 1-877-338-0999 MADE IN CHINA are included in this manual. REV 46539-20130614 www.championpowerequipment.com...
- Page 2 AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods.
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Page 3: Table Of Contents
46539 4000 Starting Watts/3500 Running Watts Wireless Remote, Electric Start PORTABLE GENERATOR TABLE Of CONTENTS Introduction ...... -
Page 4: Introduction
ENGLISH INTRODUCTION Introduction Accessories Congratulations on your purchase of a Champion Champion Power Equipment manufactures and sells Power Equipment generator. CPE designs and builds accessories designed to help you get the most from your generators to strict specifications. With proper use and purchase. -
Page 5: Manual Conventions
Please call our help line at 1-877-338-0999 situation which, if not avoided, could result in death or serious injury. CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. REV 46539-20130614... -
Page 6: Safety Rules
Inform your electricity provider immediately if you or anyone in your household depends on electrical equipment to live. Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency. REV 46539-20130614... - Page 7 – Equipment vibrates excessively Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements. REV 46539-20130614...
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Page 8: Controls And Features
Fuel Valve – Turn this valve to the “ON” position to DC to the electric starter and receiver control supply fuel to the engine. module. Air Cleaner – Protects the engine by filtering dust Power Panel – See “Power Panel” section. and debris from the intake air. REV 46539-20130614... -
Page 9: Power Panel
Ground Terminal – Consult an electrician for local 120 Volt AC, 20 Amp Duplex (NEMA 5-20R) – grounding regulations. May be used to supply electrical power for the operation of 120 Volt AC, 20 Amp, single phase 60 Hz electrical loads. REV 46539-20130614... -
Page 10: Wireless Remote Control
(6) times. The RCM controls the Auto Choke during each attempt to start. If the generator does not start, call Champion Customer Care team for assistance at 1-877-338-0999. To stop the generator by Remote Control, press the “STOP”... -
Page 11: Parts Included
46539 ENGLISH CONTROLS AND fEATURES Parts Included Your 46539 Gasoline Powered Generator ships with the following parts: Wheel Kit – 8 in. Wheel ...... -
Page 12: Assembly
2. Attach the red (+) lead to the red (+) terminal on the battery with the cap screw (M5x12) and secure with the lock washer (M5). 3. Repeat steps 1-2 for the black (–) battery lead. REV 46539-20130614... -
Page 13: Add Engine Oil
DO NOT OVERFILL. 4. Check engine oil level daily and add as needed. CAUTION The engine is equipped with a low oil shut-off and will stop when the oil level in the crankcase falls below the threshold level. REV 46539-20130614... -
Page 14: Add Fuel
We strongly recommend that you consult with a qualified fuel tank. electrician to ensure compliance with local electrical codes. WARNING Pouring fuel too fast through the fuel screen may result in blow back of fuel at the operator while filling. REV 46539-20130614... -
Page 15: Operation
During operation the muffler and exhaust fumes produced will become hot. If adequate cooling and breathing space are not supplied, or if the generator is blocked or contained, temperatures can become extremely heated and may lead to fire. REV 46539-20130614... -
Page 16: Wireless Remote And Electric Start
“ON” position, check that the battery connection is still good. NOTE The supplied 12V 9AH battery does re-charge while the engine is running, but it is also recommended that the battery be fully charged at least once per month. REV 46539-20130614... -
Page 17: Connecting Electrical Loads
If the generator will be connected to a building engine will stop after 5 seconds. electrical system, consult your local utility company or a qualified electrician. Connections must isolate generator power from utility power and must comply with all applicable laws and codes. REV 46539-20130614... -
Page 18: Do Not Overload Generator
To alleviate high altitude issues other than the natural calculated in step 2. Surge wattage is the extra power loss, Champion Power Equipment can provide a burst of power needed to start some electric driven high altitude carburetor main jet. The alternative main equipment. -
Page 19: Maintenance And Storage
5. Squeeze in a clean, absorbent cloth to remove all 6. Dispose of used oil at an approved waste excess oil. management facility. 6. Place the filter in the assembly. 7. Reattach the air filter cover and snap in place. REV 46539-20130614... -
Page 20: Spark Arrester
3. Remove the spark arrester screen. Contact our helpline at 1-877-338-0999 to locate the 4. Carefully remove the carbon deposits from the spark nearest Champion Power Equipment certified service arrester screen with a wire brush. dealer for your generator or engine maintenance needs. -
Page 21: Storage
– Remove batteries from equipment which is not to be used for an extended period of time. – Remove batteries if consumed or if product is to be left unused for a long time. REV 46539-20130614... -
Page 22: Specifications
– Increase the separation between the equipment and receiver. – Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. REV 46539-20130614... -
Page 23: Wiring Diagram
46539 ENGLISH SPECIfICATIONS Wiring Diagram REV 46539-20130614... -
Page 24: Parts Diagram
46539 ENGLISH SPECIfICATIONS Parts Diagram REV 46539-20130614... -
Page 25: Parts List
AC.25A Breaker 2.06.006 Clamp 5.1210.920 AC.20A Breaker 24.070800.00 Reversal Valve 5.1810.001 Over Voltage Protector 1.819.0510 Screw M5×10 122.210002.14 Control Box 122.072000.00 Fuel Meter Assembly 122.210003.01 Grommet 152.200702.00 Cover, Handle 5.1330.001 Sheath, Wire 122.200700.03.2 Handle 122.210003.03 Grommet 1.6177.1.08 Nut M8 REV 46539-20130614... -
Page 26: Engine Parts Diagram
46539 ENGLISH SPECIfICATIONS Engine Parts Diagram REV 46539-20130614... -
Page 27: Engine Parts List
1.5789.0625 Flange Bolt M6×25 1.823.0408 Screw M4×8 23.110005.01 Spring, Throttle Return 81.132001.00 Cover, Stepper Motor 23.110007.00 Spring, Governor 24.091100.21 Base, Air Cleaner 2.08.040 Bolt,Governor Arm (M6×21) 2.03.021.1 Washer (Ø6.4×Ø13×1) 21.110008.00 Pin, Shaft Control Assembly (Engine For 23.111000.20 Equipment) REV 46539-20130614... -
Page 28: Troubleshooting
Review load and adjust. See “Power Management” Faulty cords or device Check for damaged, bare or frayed wires. Replace defective device for further technical support: Technical Service Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment.com REV 46539-20130614... -
Page 29: Warranty
Warranty Qualifications Other Exclusions Champion Power Equipment (CPE) will register this This warranty excludes: warranty upon receipt of your Warranty Registration Card – Cosmetic defects such as paint, decals, etc. - Page 30 The United States Environment Protection Agency (U.S. EPA.) and the California Air Resources Board (CARB) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.
- Page 31 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
- Page 32 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.