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46515
Rev 46515-20100202
10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670 USA
Made in China
Owner's Manual and Operating Instructions
SAVE THESE INSTRUCTIONS
Important Safety
Instructions are included in
this manual
4000 Peak Watts / 3500 Running Watts
PORTABLE GENERATOR
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Table of Contents
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Summary of Contents for Champion 46515
- Page 1 46515 Rev 46515-20100202 10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA Made in China Owner’s Manual and Operating Instructions SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual 4000 Peak Watts / 3500 Running Watts...
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Page 3: Table Of Contents
Table of Contents Introduction ........1 Storage ........... 15 Portable Power Generator ......1 Engine Storage ........15 Accessories ..........1 Generator Storage ........15 This Booklet ..........1 Specifications ......... 16 Manual Conventions ...... - Page 4 Downloaded from www.Manualslib.com manuals search engine...
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Page 5: Introduction
Champion Power Equipment manufactures Congratulations on your purchase of a and sells accessories designed to help you Champion Power Equipment generator. CPE get the most from your purchase. To find out designs and builds generators to strict more about our covers, power cables and specifications. -
Page 6: Manual Conventions
If you have questions regarding your generator, WARNING we can help. Please call our help line at 1-877- 338-0999. WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Rev 46515-20100202 English Downloaded from www.Manualslib.com manuals search engine... -
Page 7: Safety Rules
Rotating parts can entangle hands, feet, hair, Maintain at least five feet of clearance from clothing and/or accessories. combustible materials. Traumatic amputation or severe laceration can result. Rev 46515-20100202 English Downloaded from www.Manualslib.com manuals search engine... - Page 8 If connected devices overheat, turn them off and disconnect them from the generator. DO NOT use the generator if: Electrical output is lost Equipment sparks, smokes or emits flames Equipment vibrates excessively Rev 46515-20100202 English Downloaded from www.Manualslib.com manuals search engine...
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Page 9: Controls And Features
(8) Power Panel – See “Power Panel” (4) Air Cleaner – Protects the engine by filtering dust and debris from the intake air. (5) Recoil Starter – Used to start the engine Rev 46515-20100202 English Downloaded from www.Manualslib.com manuals search engine... -
Page 10: Power Panel
120 Volt AC, 60 Hz, single electrician for local grounding regulations. phase loads requiring up to 25 A or 3500 Watts of power. Protected by a 25 A circuit breaker. Rev 46515-20100202 English Downloaded from www.Manualslib.com manuals search engine... -
Page 11: Parts Included
Controls and Features Parts Included Your 46515 Gasoline Powered Generator ships with the following parts: Spark Arrester Kit Spark Arrester 1 piece Cover Plate 1 piece Screws, Lock Washers 2 pieces Oil Funnel 1 piece Spark Plug Socket 1 piece... -
Page 12: Assembly
Maintenance section for recommended arrester kit. service intervals. NOTE The generator rotor has a sealed, pre-lubricated ball bearing that requires no additional lubrication for the life of the bearing. Rev 46515-20100202 English Downloaded from www.Manualslib.com manuals search engine... -
Page 13: Add Fuel
85. electrical codes. DO NOT mix oil and gasoline. Fill tank to approximately ¼” below the top of the tank to allow for fuel expansion. Rev 46515-20100202 English Downloaded from www.Manualslib.com manuals search engine... -
Page 14: Operation
Install UL1449, CSA-listed, plug-in surge suppressors on the outlets feeding your sensitive equipment. Surge suppressors come in single- or multi-outlet styles. They’re designed to protect against virtually all short- duration voltage fluctuations. Rev 46515-20100202 English Downloaded from www.Manualslib.com manuals search engine... -
Page 15: Stopping The Engine
This is the amount of power you need to keep your items running. 3. Identify the highest starting wattage of all devices identified in step 1. Add this number to the number calculated in step Rev 46515-20100202 English Downloaded from www.Manualslib.com manuals search engine... -
Page 16: Wattage Reference Chart
Bench Grinder 6" 1500 Circular Saw 1500 1500 Compressor 1 1/2 HP 2500 2500 Edge Trimmer Hand Drill 1/2" 1000 1000 Lawn Mower 1200 1800 Paint Sprayer 1200 Table Saw 2000 2000 Rev 46515-20100202 English Downloaded from www.Manualslib.com manuals search engine... -
Page 17: Maintenance
6. Place the filter in the assembly. 7. Reattach the air filter cover and snap in Engine Maintenance place. To prevent accidental starting, remove and ground spark plug wire before performing any service. Rev 46515-20100202 English Downloaded from www.Manualslib.com manuals search engine... -
Page 18: Spark Arrester
CAUTION Replace fuel line To be performed by knowledgeable, DO NOT spray engine with water. experienced owners or Champion Power Equipment certified service dealers Water can contaminate the fuel system. Use a damp cloth to clean exterior surfaces Generator Maintenance of the engine. -
Page 19: Storage
Storage 5. Change the oil. 6. Remove the spark plug and pour about Storage ½ ounce of oil into the cylinder. Crank the engine slowly to distribute the oil The generator should be started at least once and lubricate the cylinder. every 14 days and allowed to run for at least 7. -
Page 20: Specifications
Fuel capacity is 4.0 gallons (15 L). Use Intake 0.13-0.17mm (0.005 – 0.007 in.) regular unleaded gasoline with a minimum Exhaust 0.18-0.22mm (0.007 – 0.009 in.) octane rating of 85. Oil capacity is 0.63 qt (0.6 L). Rev 46515-20100202 English Downloaded from www.Manualslib.com manuals search engine... -
Page 21: Parts Diagram
Specifications Parts Diagram Rev 46515-20100202 English Downloaded from www.Manualslib.com manuals search engine... -
Page 22: Parts List
Rubber Pad ST02FD-1151300C-1 Motor Mount II ST02FD-0029 Frame ST02FD-03030400 Muffler Cover ST168FD-1090006 Air Cleaner Stay GB5789 M6×8 Flange Bolt M6×8 ST168F-1100200-G Muffler Gasket GB848 8 Washer ø8 GB6175 M8 Nut M8 Rev 46515-20100202 English Downloaded from www.Manualslib.com manuals search engine... - Page 23 5-20R AC Receptacle ST02FD-05502029 RV Receptacle GB818 M4×14 Screw M4×10 ST02FD-05502020 Receptacle L5-30R ST02FD-05602010-D Volt Meter ST02FD-05302001-L20 20 Amp Circuit Breaker ST02FD-05302001-L25 25 Amp Circuit Breaker 2A56 Control Panel ST02FD-05702002 Engine Switch Rev 46515-20100202 English Downloaded from www.Manualslib.com manuals search engine...
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Page 24: Wiring Diagram
Specifications Wiring Diagram Downloaded from www.Manualslib.com manuals search engine... -
Page 25: Troubleshooting
Engine governor defective Contact the help line Repeated circuit breaker tripping Overload Review load and adjust. See “Power Management” Faulty cords or device Check for damaged, bare or frayed wires. Replace defective device Rev 46515-20100202 English Downloaded from www.Manualslib.com manuals search engine... -
Page 26: Warranty
This warranty excludes: Cosmetic defects such as paint, decals, etc. Warranty Qualifications Wear items such as filter elements, o-rings, etc. Champion Power Equipment (CPE) will register Accessory parts such as starting batteries, and this warranty upon receipt of your Warranty storage covers. - Page 27 United States Environment Protection Agency (U.S. EPA.) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2010 small off-road engine.
- Page 28 Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. CPE shall not be liable hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add-on or modified part. Rev 46515-20100202 English Downloaded from www.Manualslib.com...
- Page 29 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.
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Page 30: Notes
Notes Notes Rev 46515-20100202 English Downloaded from www.Manualslib.com manuals search engine...