Table of Contents
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4000 Starting Watts / 3500 Rated Watts
Recoil Start
PORTABLE GENERATOR
SAVE THESE INSTRUCTIONS
Important Safety Instructions
are included in this manual.
OWNER'S MANUAL & OPERATING INSTRUCTIONS
MODEL NUMBER
46597
MADE IN CHINA
REV 46597-20120606
10006 Santa Fe Springs Road
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com
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Summary of Contents for Champion 46597
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Page 1: Recoil Start
4000 Starting Watts / 3500 Rated Watts Recoil Start PORTABLE GENERATOR MODEL NUMBER 46597 10006 Santa Fe Springs Road SAVE THESE INSTRUCTIONS Santa Fe Springs CA 90670 Important Safety Instructions USA / 1-877-338-0999 MADE IN CHINA are included in this manual. REV 46597-20120606 www.championpowerequipment.com... - Page 2 Have questions or need assistance? Do not return this product to the store! WE ARE HERE TO HELP! Visit our website: www.championpowerequipment.com for more info: • Product Info & Updates • Tech Bulletins • Frequently Asked Questions • Product Registration –...
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Page 3: Table Of Contents
46597 4000 Starting Watts / 3500 Rated Watts Recoil Start PORTABLE GENERATOR TABLE Of CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . -
Page 4: Introduction
ENGLISH INTROdUCTION Introduction Accessories Congratulations on your purchase of a Champion Champion Power Equipment manufactures and sells Power Equipment generator . CPE designs and builds accessories designed to help you get the most from generators to strict specifications . With proper use and your purchase . -
Page 5: Manual Conventions
. Please call our help line at 1-877-338-0999. situation which, if not avoided, could result in death or serious injury . CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury . REV 46597-20120606... -
Page 6: Safety Rules
Inform your electricity provider immediately if you or anyone in your household depends on electrical euipment to live . Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency . REV 46597-20120606... - Page 7 – Electrical output is lost – Equipment sparks, smokes or emits flames A spark arrestor may be required . The operator – Equipment vibrates excessively should contact local fire agencies for laws or regulations relating to fire prevention requirements . REV 46597-20120606...
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Page 8: Controls And Features
Fuel Valve – Used to turn fuel supply on and off to Power Panel – See “Power Panel” section . engine . Handle Air Filter – Protects the engine by filtering dust and debris from the intake air . Recoil Starter – Used to manually start the engine . REV 46597-20120606... -
Page 9: Power Panel
60 Hz electrical loads . (NEMA L5-30R) – May be used to supply electrical Ground Terminal – Consult an electrician for local power for the operation of 120 Volt AC, 30 Amp, grounding regulations . single phase 60 Hz electrical loads . REV 46597-20120606... -
Page 10: Parts Included
46597 ENGLISH CONTROLS ANd fEATURES Parts Included Your 46597 Gasoline Powered Generator ships with the following parts: Wheel Kit – 8” Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -
Page 11: Assembly
2 . Slide the M10x105 wheel bolt through the washer, sleeve and wheel . 3 . Slide the bolt through the mount point on the frame . 4 . Fasten securely with the M10 nut . 5 . Repeat steps 2-4 to attach the second wheel . REV 46597-20120606... -
Page 12: Install The Spark Arrester
. Damage to the generator as the life of the bearing . a result of failure to follow these instructions will void your warranty . NOTE The recommended oil type is 10W-30 4-cycle automotive oil . REV 46597-20120606... -
Page 13: Add Fuel
. result in blow back of fuel at the operator while filling . We strongly recommend that you consult with a qualified electrician to ensure compliance with local electrical codes . REV 46597-20120606... -
Page 14: Operation
If the engine starts but does not run make certain that the generator is on a flat, level surface . The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold . REV 46597-20120606... -
Page 15: Connecting Electrical Loads
Engine Switch are in the “OFF” position when the engine is not in use . NOTE If the engine will not be used for a period of two (2) weeks or longer, please see the Storage section for proper engine and fuel storage . REV 46597-20120606... -
Page 16: Operation At High Altitude
. To alleviate high altitude issues other than the natural power loss, Champion Power Equipment can provide a high altitude carburetor main jet . The alternative main jet and installation instructions can be obtained by contacting Customer Support . -
Page 17: Maintenance And Storage
6 . Dispose of used oil at an approved waste management facility . excess oil . 6 . Place the fi lter in the assembly . 7 . Reattach the air fi lter cover and snap in place . REV 46597-20120606... -
Page 18: Spark Arrester
Contact our helpline at 1-877-338-0999 to locate the Federal and local laws and administrative requirements indicate when and where spark arresters are required . nearest Champion Power Equipment certified service When ordered, spark arresters are required for operation dealer for your generator or engine maintenance needs . -
Page 19: Generator Maintenance
. Crank the engine slowly to distribute the oil and lubricate the cylinder . 10 . Reattach the spark plug . 11 . Store the unit in a clean, dry place out of direct sunlight . REV 46597-20120606... -
Page 20: Specifications
10% by volume . Use 4-Cycle automotive oil . Oil capacity is up to 0 .63 qt . (0 .6 L) . Please reference the following chart for recommended oil types for use in the generator . REV 46597-20120606... -
Page 21: Wiring Diagram
46597 ENGLISH SPECIfICATIONS Wiring diagram REV 46597-20120606... -
Page 22: Parts Diagram
46597 ENGLISH SPECIfICATIONS Parts diagram REV 46597-20120606... -
Page 23: Parts List
504 .071000 .35-Y Fuel Tank ST02FD-04100010 Vibration Mount, Fuel Tank ST02FD-04100014 Washer φ6 GB93-LW-6 Lock Washer φ6 GB5789-FB6-20 Flange Bolt M6×20 ST168F-1070006-A Fuel Filter 168 .070100 .01 Fuel Tank Cap 168 .070014 .01 Pipe, Reversal Valve ST160F-1070007 Clamp REV 46597-20120606... -
Page 24: Engine Parts Diagram
46597 ENGLISH SPECIfICATIONS Engine Parts diagram REV 46597-20120606... -
Page 25: Engine Parts List
Bolt, Governor Arm GB5789-FB6-25 Flange Bolt 6x25 ST160F-1123000-G Ignition Coil 152FMD-1001007 Dowel Pin 10x16 GB5789-FB8-55 Flange Bolt 8x55 ST168FD-1090005-G Cover, Air Cleaner ST168FD-1090004 Element ST168FD-1090003 Separator ST168FD-1090002 Air Cleaner Seal ST168FD-1091000- Case, Air Cleaner CARB ST160F-1130003-CPE Gasket, Carburetor REV 46597-20120606... -
Page 26: Troubleshooting
Review load and adjust . See “Power Management” Faulty cords or device Check for damaged, bare or frayed wires . Replace defective device for further technical support: Technical Service Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment .com REV 46597-20120606... -
Page 27: Warranty
. Warranty Qualifications Other Exclusions Champion Power Equipment (CPE) will register this This warranty excludes: warranty upon receipt of your Warranty Registration Card – Cosmetic defects such as paint, decals, etc . - Page 28 United States Environment Protection Agency (U.S. EPA.) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with the U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2012 small off-road engine and engine powered equipment.
- Page 29 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1997 and later model year small off-road engines. The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
- Page 30 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.
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