Champion 46554 Owner's Manual & Operating Instructions
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Champion 46554 Owner's Manual & Operating Instructions

4000 starting watts / 3000 max rated watts
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OWNER'S MANUAL & OPERATING INSTRUCTIONS
4000 Starting Watts / 3000 Max Rated Watts
PORTABLE GENERATOR
2
yEAR
MODEL NUMBER
46554
LIMITED WARRANTY
10006 Santa Fe Springs Road
SAvE ThESE INSTRuCTIONS
Santa Fe Springs CA 90670
Important Safety Instructions
USA / 1-877-338-0999
MADE IN CHINA
are included in this manual.
REV 46554-20101116
www.championpowerequipment.com

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  • Page 1 4000 Starting Watts / 3000 Max Rated Watts PORTABLE GENERATOR yEAR MODEL NUMBER 46554 LIMITED WARRANTY 10006 Santa Fe Springs Road SAvE ThESE INSTRuCTIONS Santa Fe Springs CA 90670 Important Safety Instructions USA / 1-877-338-0999 MADE IN CHINA are included in this manual. REV 46554-20101116 www.championpowerequipment.com...
  • Page 2 Have questions or need assistance? Do not return this product to the store! WE ARE HERE TO HELP! Visit our website: www.championpowerequipment.com for more info: • Product Info & Updates • Tech Bulletins • Frequently Asked Questions • Product Registration –...

  • Page 3: Table Of Contents

    46554 4000 Starting Watts / 3000 Max Rated Watts PORTABLE GENERATOR TABLE Of CONTENTS Generator Maintenance . . . . . . . . . . . . . . . . .

  • Page 4: Introduction

    ENGLISH INTROduCTION Introduction Accessories Congratulations on your purchase of a Champion Champion Power Equipment manufactures and sells Power Equipment generator . CPE designs and builds accessories designed to help you get the most from generators to strict specifications . With proper use and your purchase .

  • Page 5: Manual Conventions

    . Please call our help line at 1-877-338-0999 situation which, if not avoided, could result in death or serious injury . CAuTION CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury . REV 46554-20101116...

  • Page 6: Safety Rules

    Keep hands and feet away from rotating parts . combustible materials . Tie up long hair and remove jewelry . Operate equipment with guards in place . DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught . REV 46554-20101116...
  • Page 7 A spark arrestor may be required . The operator DO NOT use the generator if: should contact local fire agencies for laws or – Electrical output is lost regulations relating to fire prevention requirements . – Equipment sparks, smokes or emits flames – Equipment vibrates excessively REV 46554-20101116...

  • Page 8: Controls And Features

    . Oil Filler Cap – Check and fill engine oil level . Air Cleaner – Protects the engine by filtering dust and debris from the intake air . Power Panel – See “Power Panel” . REV 46554-20101116...

  • Page 9: Power Panel

    . 120/240 V Twist-Lock – protected by 20 A circuit breakers . This receptacle powers 120 Volt AC, 60 Hz, Parts Included Your 46554 Gasoline Powered Generator ships with the following parts: Spark Arrester Kit – Spark Arrestor . . . . . . . . . . . . . . . . . . . . . . . . .

  • Page 10: Assembly

    . 6 . Carefully bend the legs of the cotter pin back around the axle . 1 . Place the generator on a flat, level surface . 2 . Remove oil fill cap/dipstick to add oil . REV 46554-20101116...

  • Page 11: Add Fuel

    10% by volume . strongly recommend that you consult with a qualified 2 . DO NOT mix oil with fuel . electrician to ensure compliance with local electrical codes . 3 . Clean the area around the fuel cap . REV 46554-20101116...

  • Page 12: Operation

    . diagram for clarification . 3 . Turn the fuel valve to the “On” position . 4 . Flip the engine switch to the “On” position . 5 . Move the choke lever to the “Choke” position . REV 46554-20101116...

  • Page 13: Stopping The Engine

    1500 Compressor 1 1/2 HP 2500 2500 NOTE Edge Trimmer Never exceed the specified capacity when adding Hand Drill 1/2” 1000 1000 loads to the generator . Lawn Mower 1200 1800 Paint Sprayer 1200 Table Saw 2000 2000 REV 46554-20101116...

  • Page 14: Maintenance And Storage

    4 . Remove oil fi ll cap/dipstick to add oil . 5 . Add 0 .63 qt (0 .6 L) of oil and replace oil fi ll cap/dipstick . 6 . Dispose of used oil at an approved waste management facility . REV 46554-20101116...

  • Page 15: Cleaning

    Contact our help line at 1-877-338-0999 to locate the 1 . Allow the engine to cool completely before storage . nearest Champion Power Equipment certified service 2 . Clean the generator according to the instructions in dealer for your generator or engine maintenance needs .

  • Page 16: Specifications

    10% by volume . Use 4-Cycle automotive oil . Oil capacity is 0 .63 qt (0 .6 L) . Please reference the following chart for recommended oil types for use in the generator . REV 46554-20101116...

  • Page 17: Wiring Diagram

    46554 ENGLISH SPECIfICATIONS Wiring diagram REV 46554-20101116...

  • Page 18: Parts Diagram

    46554 ENGLISH SPECIfICATIONS Parts diagram REV 46554-20101116...

  • Page 19: Parts List

    Double pole ST168FD-1151301B-CSA(F) Control Panel Defend ST02FD-05702004 Ignition Switch Board ST02FD-02100013-14(CSA) Earth Line 2A89(F) Control Panel GB6177 M6 Nut M6 ST02FD-05010703 Flange Bolt M5x13 ST02FD-1151300C-1 Bottom Rubber II ST188FD-1020001 Grommet GB6177 M8 Nut M8 ST02FD-03170001(F) Grommet ST02-1151400 Rubber Pad REV 46554-20101116...

  • Page 20: Engine Parts Diagram

    46554 ENGLISH SPECIfICATIONS Engine Parts diagram REV 46554-20101116...

  • Page 21: Engine Parts List

    Exhaust Valve Spring Retainer ST168F--1110006 Governor Rod ST160F--1040003 Valve Spring ST160F--1110004 Governor Arm Bolt ST160F--1124000 Spark Plug GB5789--86-FB6-25 Flange Bolt 6X25 ST168FD-2-1131000 Carburetor ST160F--1123000-G Ignition ST168FD--1130005- Packing 152FMD--1001007 Dowel Pin 10X16 GB5789--86-FB8-55 Flange Bolt 8X55 ST02FD-1151201A Choke Lever Comp REV 46554-20101116...

  • Page 22: Troubleshooting

    Review load and adjust . See “Power Management” Faulty cords or device Check for damaged, bare or frayed wires . Replace defective device for further technical support: Technical Service Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment .com REV 46554-20101116...

  • Page 23: Warranty

    Other Exclusions Warranty Qualifications This warranty excludes: Champion Power Equipment (CPE) will register this – Cosmetic defects such as paint, decals, etc . warranty upon receipt of your Warranty Registration Card – Wear items such as filter elements, o-rings, etc .

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