Troubleshooting - Yamaha XT660R Service Manual

EAS00757

TROUBLESHOOTING

The starter motor fails to turn.
Check:
1. main and ignition fuses
2. battery
3. starter motor
4. relay unit (starting circuit cut-off relay)
5. relay unit (diode)
6. starter relay
7. main switch
8. engine stop switch
9. neutral switch
10.sidestand switch
11.clutch switch
12.start switch
13.wiring connections
(of the entire starting system)
NOTE:
_
• Before troubleshooting, remove the following
part(s):
1. seat
2. battery cover
3. side panels (left and right)
4. fuel tank side covers (left and right)
5. fuel tank
• Troubleshoot with the following special
tool(s).
Pocket tester
90890-03112
EAS00738
1. Main and ignition fuses
• Check the main and ignition fuses for con-
tinuity.
Refer to "CHECKING THE FUSES" in
chapter 3.
• Are the main and ignition fuses OK?
YES
ELECTRIC STARTING SYSTEM
NO
Replace the fuse(s).
EAS00739
2. Battery
• Check the condition of the battery.
Refer to "CHECKING AND CHARGING
THE BATTERY" in chapter 3.
Minimum open-circuit voltage
12.8 V or more at 20 °C (68 °F)
• Is the battery OK?
EAS00758
3. Starter motor
• Connect the positive battery terminal 1
and starter motor lead 2 with a jumper
lead 3.
WARNING
_
• A wire that is used as a jumper lead
must have at least the same capacity or
more as that of the battery lead, other-
wise the jumper lead may burn.
• This check is likely to produce sparks,
therefore make sure nothing flammable
is in the vicinity.
• Does the starter motor turn?
8 - 19
ELEC
YES
• Clean the battery
terminals.
• Recharge or
replace the battery.
YES
Repair or replace the
starter motor.
– +
NO
NO