Table of Contents
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OWNER'S MANUAL & OPERATING INSTRUCTIONS
9375 Starting Watts / 7500 Rated Watts
PORTABLE GENERATOR
MODEL NUMBER
41537
10006 Santa Fe Springs Road
SAVE THESE INSTRUCTIONS
Santa Fe Springs CA 90670
Important Safety Instructions
USA / 1-877-338-0999
MADE IN CHINA
are included in this manual.
REV 41537-20110607
www.championpowerequipment.com
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Table of Contents
Related Manuals for Champion 41537
Summary of Contents for Champion 41537
- Page 1 9375 Starting Watts / 7500 Rated Watts PORTABLE GENERATOR MODEL NUMBER 41537 10006 Santa Fe Springs Road SAVE THESE INSTRUCTIONS Santa Fe Springs CA 90670 Important Safety Instructions USA / 1-877-338-0999 MADE IN CHINA are included in this manual. REV 41537-20110607 www.championpowerequipment.com...
- Page 2 Have questions or need assistance? Do not return this product to the store! WE ARE HERE TO HELP! Visit our website: www.championpowerequipment.com for more info: • Product Info & Updates • Tech Bulletins • Frequently Asked Questions • Product Registration –...
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Page 3: Table Of Contents
41537 9375 Starting Watts / 7500 Rated Watts PORTABLE GENERATOR TABLE Of CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -
Page 4: Introduction
ENGLISH INTROdUCTION Introduction Accessories Congratulations on your purchase of a Champion Champion Power Equipment manufactures and sells Power Equipment generator . CPE designs and builds accessories designed to help you get the most from generators to strict specifications . With proper use and your purchase . -
Page 5: Manual Conventions
. Please call our help line at 1-877-338-0999 situation which, if not avoided, could result in death or serious injury . CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury . REV 41537-20110607... -
Page 6: Safety Rules
Keep hands and feet away from rotating parts . combustible materials . Tie up long hair and remove jewelry . Operate equipment with guards in place . DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught . REV 41537-20110607... - Page 7 A spark arrestor may be required . The operator should contact local fire agencies for laws or – Electrical output is lost – Equipment sparks, smokes or emits flames regulations relating to fire prevention requirements . – Equipment vibrates excessively REV 41537-20110607...
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Page 8: Controls And Features
. Power Panel – See “Power Panel” section . Air Cleaner – Protects the engine by filtering dust and debris from the intake air . Recoil Starter – Used to start the engine . REV 41537-20110607... -
Page 9: Power Panel
Ground Terminal – Consult an electrician for local 120/240V / 30A Twist-Lock – This receptacle grounding regulations . powers 120/240 Volt AC, 60 Hz, single phase loads requiring up to 30 Amps or 7200 Watts of power . REV 41537-20110607... -
Page 10: Parts Included
41537 ENGLISH CONTROLS ANd fEATURES Parts Included Your 41537 Gasoline Powered Generator ships with the following parts: Wheel Kit – 10” Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . -
Page 11: Assembly
. Damage to the generator as a result of failure to follow these instructions will void your warranty . NOTE The recommended oil type is 10W-30 4-cycle automotive oil . 1 . Place the generator on a flat, level surface . REV 41537-20110607... -
Page 12: Add Fuel
85 and an ethanol content strongly recommend that you consult with a qualified of less than 10% by volume . electrician to ensure compliance with local electrical codes . 2 . DO NOT mix oil with fuel . REV 41537-20110607... -
Page 13: Operation
. 1. Install UL1449, CSA-listed, plug-in surge suppressors on the outlets feeding your sensitive equipment. Surge suppressors come in single- or multi-outlet styles . They’re designed to protect against virtually all short-duration voltage fluctuations . REV 41537-20110607... -
Page 14: Connecting Electrical Loads
4 . Turn the Fuel Valve to the “OFF” position . Important: If the generator will be moved or stored turn the Fuel Valve to the “OFF“ position and ensure the Ignition Switch on the Power Panel is in the “OFF“ position . REV 41537-20110607... -
Page 15: Wattage Reference Chart
. Refer to your tool or appliance for actual To alleviate high altitude issues other than the natural wattage consumption . power loss, Champion Power Equipment can provide a high altitude carburetor main jet . The alternative main Running... -
Page 16: Maintenance And Storage
5 . Squeeze in a clean, absorbent cloth to remove all management facility . excess oil . 6 . Place the fi lter in the assembly . 7 . Reattach the air fi lter cover and snap in place . REV 41537-20110607... -
Page 17: Spark Arrester
. Contact our helpline at 1-877-338-0999 to locate the Failure to clean the spark arrester will result in nearest Champion Power Equipment certified service degraded engine performance . dealer for your generator or engine maintenance needs . -
Page 18: Generator Maintenance
. Crank the engine slowly to distribute the oil and lubricate the cylinder . 9 . Reattach the spark plug . 10 . Store the unit in a clean, dry place out of direct sunlight . REV 41537-20110607... -
Page 19: Specifications
10% by volume . Use 4-Cycle automotive oil . Oil capacity is 1 . 1 6 qt (1 . 1 L) . Please reference the following chart for recommended oil types for use in the generator . REV 41537-20110607... -
Page 20: Parts Diagram
41537 ENGLISH SPECIfICATIONS Parts diagram REV 41537-20110607... -
Page 21: Parts List
Stator assy 113 ST188FD-1020001 Assistant Build up GB7244 10 Spring washer Φ10 114 BG01-00000000 manostat GB96 10 Washer Φ10 115 GB818 M5×38 Screw M5×38 ST07FD-02011200 Rotor comp 116 ST05FD-05205011 Control Box GB5789 M6×8 Flange Bolt M6×8 ST05FD-1151600 Cover REV 41537-20110607... -
Page 22: Engine Parts Diagram
41537 ENGLISH SPECIfICATIONS Engine Parts diagram REV 41537-20110607... -
Page 23: Engine Parts List
Push rod ST188FD-1031011-G Crankcase Cover ST190F-2-1040012 Valve lifter GB93-87-LW-5 Locking Washer 139FMD-1003101 Drain plug bolt 139FMD-1003102 Drain plug washer ST188F-1030013 Dowel pin ST190F-1030008-G Cylinder head casket ST188FD-1010002 Bolt NHSP LD F6TC Spark plug ST188F-1122000-G ignition GB5789--86-FB6-29 Flange bolt 6*29 REV 41537-20110607... -
Page 24: Wiring Diagram
41537 ENGLISH SPECIfICATIONS Wiring diagram REV 41537-20110607... -
Page 25: Troubleshooting
Review load and adjust . See “Power Management” Faulty cords or device Check for damaged, bare or frayed wires . Replace defective device for further technical support: Technical Service Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment .com REV 41537-20110607... -
Page 26: Warranty
. Warranty Qualifications Other Exclusions Champion Power Equipment (CPE) will register this This warranty excludes: warranty upon receipt of your Warranty Registration Card – Cosmetic defects such as paint, decals, etc . -
Page 27: Emission Control System Warranty
The California Air Resources Board (CARB) and the United States Environment Protection Agency (U.S. EPA.) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U .S . EPA and state of California Air Resources Board (CARB) emission regulations . - Page 28 ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim . CPE shall not be liable hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add-on or modified part . REV 41537-20110607...
- Page 29 Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc . to sell and service that CPE product during his normal business hours . Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used .
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