Table of Contents
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9375 Starting Watts / 7500 Running Watts
Electric Start
PORTABLE GENERATOR
SAVE THESE INSTRUCTIONS
Important Safety Instructions
are included in this manual.
OWNER'S MANUAL & OPERATING INSTRUCTIONS
MODEL NUMBER
41537
MADE IN CHINA
REV 41537-20120730
10006 Santa Fe Springs Road
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com
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Table of Contents
Related Manuals for Champion 41537
Summary of Contents for Champion 41537
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Page 1: Electric Start
9375 Starting Watts / 7500 Running Watts Electric Start PORTABLE GENERATOR MODEL NUMBER 41537 10006 Santa Fe Springs Road SAVE THESE INSTRUCTIONS Santa Fe Springs CA 90670 Important Safety Instructions USA / 1-877-338-0999 MADE IN CHINA are included in this manual. REV 41537-20120730 www.championpowerequipment.com... - Page 2 Have questions or need assistance? Do not return this product to the store! WE ARE HERE TO HELP! Visit our website: www.championpowerequipment.com for more info: • Product Info & Updates • Tech Bulletins • Frequently Asked Questions • Product Registration –...
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Page 3: Table Of Contents
41537 9375 Starting Watts / 7500 Running Watts Electric Start PORTABLE GENERATOR TABLE Of CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -
Page 4: Introduction
ENGLISH INTRODUCTION Introduction Accessories Congratulations on your purchase of a Champion Champion Power Equipment manufactures and sells Power Equipment generator . CPE designs and builds accessories designed to help you get the most from generators to strict specifications . With proper use and your purchase . -
Page 5: Manual Conventions
. Please call our help line at 1-877-338-0999 situation which, if not avoided, could result in death or serious injury . CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury . REV 41537-20120730... -
Page 6: Safety Rules
Inform your electricity provider immediately if you or anyone in your household depends on electrical equipment to live . Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency . REV 41537-20120730... - Page 7 – Electrical output is lost – Equipment sparks, smokes or emits flames A spark arrestor may be required . The operator – Equipment vibrates excessively should contact local fire agencies for laws or regulations relating to fire prevention requirements . REV 41537-20120730...
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Page 8: Controls And Features
Fuel Valve – Used to turn fuel supply on and off to DC to the electric starter and receiver control engine . module . Air Cleaner – Protects the engine by filtering dust Power Panel – See “Power Panel” section . and debris from the intake air . REV 41537-20120730... -
Page 9: Power Panel
. Push to reset breaker . (NEMA 5-20R) – May be used to supply electrical power for the operation of 120 Volt AC, 20 Amp, single phase 60 Hz electrical loads . Ground Terminal – Consult an electrician for local grounding regulations . REV 41537-20120730... -
Page 10: Parts Included
41537 ENGLISH CONTROLS AND fEATURES Parts Included Your 41537 Gasoline Powered Generator ships with the following parts: Wheel Kit – 10” Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . -
Page 11: Assembly
. Damage to the generator as a result of failure to follow these instructions will void your warranty . NOTE The recommended oil type is 10W-30 4-cycle automotive oil . 1 . Place the generator on a flat, level surface . REV 41537-20120730... -
Page 12: Add Fuel
10% by volume . terminal and a copper rod driven into the ground . We 2 . DO NOT mix oil with fuel . strongly recommend that you consult with a qualified electrician to ensure compliance with local electrical codes . REV 41537-20120730... -
Page 13: Operation
. 1. Install UL1449, CSA-listed, plug-in surge suppressors on the outlets feeding your sensitive equipment. Surge suppressors come in single- or multi-outlet styles . They’re designed to protect against virtually all short-duration voltage fluctuations . REV 41537-20120730... -
Page 14: Connecting Electrical Loads
If the generator will be connected to a building electrical system, consult your local utility company or a qualified electrician . Connections must isolate generator power from utility power and must comply with all applicable laws and codes . REV 41537-20120730... -
Page 15: Do Not Overload Generator
To alleviate high altitude issues other than the natural calculated in step 2 . Surge wattage is the extra power loss, Champion Power Equipment can provide a burst of power needed to start some electric driven high altitude carburetor main jet . The alternative main equipment . -
Page 16: Maintenance And Storage
5 . Squeeze in a clean, absorbent cloth to remove all management facility . excess oil . 6 . Place the fi lter in the assembly . 7 . Reattach the air fi lter cover and snap in place . REV 41537-20120730... -
Page 17: Spark Arrester
. Contact our helpline at 1-877-338-0999 to locate the Federal and local laws and administrative requirements nearest Champion Power Equipment certified service indicate when and where spark arresters are required . dealer for your generator or engine maintenance needs . -
Page 18: Generator Maintenance
30 should be followed . An automatic battery charger with days . REV 41537-20120730... -
Page 19: Specifications
10% by volume . Use 4-Cycle automotive oil . Oil capacity is 1 . 1 6 qt (1 . 1 L) . Please reference the following chart for recommended oil types for use in the generator . REV 41537-20120730... -
Page 20: Parts Diagram
41537 ENGLISH SPECIfICATIONS Parts Diagram REV 41537-20120730... -
Page 21: Parts List
GB823 M5×14 ScrewM5×14 ST07FD-02011100 Stator Assembly ST188FD-1020001 Assistant Build up GB7244 10 locking washer Φ10 BG01-00000000 Rectifier GB96 10 Washer Φ10 GB818 M5×38 Screw M5×38 ST07FD-02011200 Rotor Assembly ST05FD-05205011 Control Box GB5789 M6×8 Flange Bolt M6×8 ST05FD-1151600 Air Guide REV 41537-20120730... -
Page 22: Engine Parts Diagram
41537 ENGLISH SPECIfICATIONS Engine Parts Diagram REV 41537-20120730... -
Page 23: Engine Parts List
Oil seal set comp 116 ST188F-1110002 Governor rod ST190F-1050003 Second ring set 117 ST188F-1110001 Throttle return spring ST190F-1050002 First ring set 118 ST188F-1110004 Governor spring ST188F-1030013 Dowel pin 119 ST188FD-1081000-G Control assy ST190F-1030008-G Cylinder head casket ST188F-1080001-G Shroud ST190F-2-1011000-G Head comp REV 41537-20120730... -
Page 24: Wiring Diagram
41537 ENGLISH SPECIfICATIONS Wiring Diagram REV 41537-20120730... -
Page 25: Troubleshooting
Review load and adjust . See “Power Management” Faulty cords or device Check for damaged, bare or frayed wires . Replace defective device for further technical support: Technical Service Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment .com REV 41537-20120730... -
Page 26: Warranty
. Warranty Qualifications Other Exclusions Champion Power Equipment (CPE) will register this This warranty excludes: warranty upon receipt of your Warranty Registration Card – Cosmetic defects such as paint, decals, etc . - Page 27 The California Air Resources Board (CARB) and the United States Environment Protection Agency (U.S. EPA.) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations.
- Page 28 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
- Page 29 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.