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Summary of Contents for Champion 41115
- Page 1 41115 Rev 41115-20101217 10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA Made in China Owner’s Manual and Operating Instructions SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual 6000 Starting Watts / 5000 Running Watts...
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Page 3: Table Of Contents
Table of Contents Introduction........1 Storage ..........17 Portable Power Generator ......1 Engine Storage ........17 Accessories ..........1 Generator Storage ........17 This Booklet ..........1 Specifications ......... 18 Manual Conventions ......2 Engine Specifications......18 Safety Rules ........3 Generator Specifications......18 Controls and Features .......5 Fuel............18 Generator ..........5... -
Page 5: Introduction
Champion Power Equipment manufactures Congratulations on your purchase of a and sells accessories designed to help you Champion Power Equipment generator. CPE get the most from your purchase. To find out designs and builds generators to strict more about our covers, power cables and specifications. -
Page 6: Manual Conventions
NOTE If you have questions regarding your generator, WARNING we can help. Please call our help line at 1-877- 338-0999. WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Rev 41115-20100317-E... -
Page 7: Safety Rules
Maintain at least three feet of clearance on all DANGER sides to ensure adequate cooling. Maintain at least five feet of clearance from combustible materials. Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result. Rev 41115-20100317-E... - Page 8 Electrical output is lost Disconnect the spark plug wire. Equipment sparks, smokes or emits flames When storing the generator: Equipment vibrates excessively Store away from sparks, open flames, pilot lights, heat and other sources of ignition. Rev 41115-20100317-E...
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Page 9: Controls And Features
(8) Oil Filler Cap – Check and fill engine (4) Air Cleaner – Protects the engine by oil level. filtering dust and debris from the intake air. (9) Power Panel – See “Power Panel”. (5) Recoil Starter – Used to start the engine. Rev 41115-20100317-E... -
Page 10: Power Panel
20 A flip-to-reset circuit breaker to operate 120 Volt AC, single phase, 60 Hz loads requiring up to 20 A 0r 2400 Watts of power. (6) Ground Bolt – Consult an electrician for local grounding regulations. Rev 41115-20100317-E... -
Page 11: Parts Included
Controls and Features Parts Included Your Model 41115 Gasoline Powered Generator ships with the following parts: Wheel Kit Handle Assembly 1 set 8” Solid Wheel 2 piece Axle Assembly 2 sets Support Leg 1 piece Vibration Mounts 2 piece Support Leg Hardware... -
Page 12: Assembly
4. Fasten securely with the 10mm nut. 3. Place a lock nut (M8) on the end of each 5. Repeat steps 2-4 to attach the second bolt and fasten securely. DO NOT over wheel. tighten the lock nuts. Rev 41115-20100317-E... -
Page 13: Install The Spark Arrester
4. Remove the fuel cap these instructions will void your warranty. 5. Slowly add fuel to the tank. DO NOT overfill. Allow approximately ! inch of space for fuel expansion. Place the generator on a flat, level surface. Rev 41115-20100317-E... -
Page 14: Grounding
DO NOT fill fuel tank indoors. electrical codes. DO NOT fill fuel tank when the engine is running or hot. DO NOT overfill the fuel tank. DO NOT light cigarettes or smoke when filling the fuel tank. Rev 41115-20100317-E... -
Page 15: Operation
2. Obtain an Uninterruptible Power Supply (UPS) device. Most UPS devices come with a rechargeable battery between the electronic equipment and power supply source. The device buffers the voltage and protects against virtually all short- duration voltage fluctuations. Rev 41115-20100317-E... -
Page 16: Stopping The Engine
2. Total the running watts of these items. This is the amount of power you need to keep your items running. 3. Identify the highest starting wattage of all devices identified in step 1. Add this Rev 41115-20100317-E... -
Page 17: Wattage Reference Chart
Job Site Belt Sander 3" 1000 1500 Bench Grinder 6" 1500 Circular Saw 1500 1500 Compressor 1 1/2 HP 2500 2500 Edge Trimmer Hand Drill 1/2" 1000 1000 Lawn Mower 1200 1800 Paint Sprayer 1200 Table Saw 2000 2000 Rev 41115-20100317-E... -
Page 18: Maintenance
Change oil when the engine is warm. Refer engine. to the oil specification to select the proper 7. Use the spark plug tool to firmly install grade of oil for your operating environment. the plug. 8. Attach the spark plug wire to the plug. Rev 41115-20100317-E... -
Page 19: Air Filter
Service your generator more frequently when operating in adverse conditions. Spark Arrester Contact our help line at 1-877-338-0999 to locate the nearest Champion Power Allow the engine to cool completely Equipment certified service dealer for your before servicing the spark arrester. - Page 20 Use a soft bristle brush to remove dirt and oil. Use an air compressor (25 PSI) to clear dirt and debris from the generator. Inspect all air vents and cooling slots to ensure that they are clean and unobstructed. Rev 41115-20100317-E...
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Page 21: Storage
4. Add a fuel stabilizer into the fuel tank. 5. Change the oil. 6. Remove the spark plug and pour about " ounce of oil into the cylinder. Crank the engine slowly to distribute the oil and lubricate the cylinder. 7. Reattach the spark plug. Rev 41115-20100317-E... -
Page 22: Specifications
Fuel capacity is 6.5 US gallons (25 L). Use regular unleaded gasoline with a minimum octane rating of 85. Oil capacity is 1.16 qt (1.1 L). Valve Clearance Intake 0.13-0.17mm (0.005 – 0.007 in.) Exhaust 0.18-0.22mm (0.007 – 0.009 in.) Rev 41115-20100317-E... -
Page 23: Parts Diagram
Specifications Parts Diagram Rev 41115-20100317-E... -
Page 24: Parts List
GB6182 M10 Nut M10 GB6177 M10 Nut M10 ST188FD-1070006A Clip ST188FD-1160002-CPE Fuel tube ST02FD-04160000 Fuel cock ST05FD-04310000 Fuel tank ST02FD-04130000 Fuel filter ST02FD-04120000-A Fuel tank cap GB819 M5"10 Screw M5"10 ST05FD-04120000 Fuel meter assembly GB5789 M6"20 Flange Bolt M6"20 Rev 41115-20100317-E... - Page 25 Flange Bolt M8"45 GB6177 M8 Nut M8 ST182FD-1151110-B Handle ST188FD-1741002C Handle sheath ST177FD-1152300 8in Wheel ST02FD-03621001 Bush 10.5"58.5 GB96 10 Flat washer GB5782 M10"105 Bolt M10"105 ST188FD-1100106-G Cover ST05FD-1152007-4 Flange bolt M5"201 GB6175 M5 Nut M5 OV01-00000000 Transition Rev 41115-20100317-E...
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Page 26: Wiring Diagram
Specifications Wiring Diagram Rev 41115-20100317-E... -
Page 27: Troubleshooting
Contact the help line Generator gallops Engine governor defective Contact the help line Repeated circuit breaker tripping Overload Review load and adjust. See “Power Management” Faulty cords or device Check for damaged, bare or frayed wires. Replace defective device Rev 41115-20100317-E... -
Page 28: Warranty
This warranty excludes: Cosmetic defects such as paint, decals, etc. Warranty Qualifications Wear items such as filter elements, o-rings, etc. Champion Power Equipment (CPE) will register Accessory parts such as starting batteries, and this warranty upon receipt of your Warranty storage covers. - Page 29 United States Environment Protection Agency (U.S. EPA.) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2010 small off-road engine.
- Page 30 Such use shall not reduce CPE’s warranty obligation. i. Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an Rev 41115-20100317-E...
- Page 31 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.
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Page 32: Notes
Notes Notes Rev 41115-20100317-E...
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