Related Manuals for Champion PORTABLE GENERATOR
Summary of Contents for Champion PORTABLE GENERATOR
- Page 1 41152 Rev 41152-20100413 10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA Made in China Owner’s Manual and Operating Instructions 6500 Peak Watts/5500 Running Watts PORTABLE GENERATOR...
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Page 3: Table Of Contents
Table of Contents Introduction........1 Storage ........... 16 Portable Power Generator ......1 Engine Storage ........16 Accessories ..........1 Generator Storage ........16 This Booklet ..........1 Specifications ........17 Manual Conventions ......2 Engine Specifications......17 Safety Rules ........3 Generator Specifications......17 Controls and Features .......5 Fuel............ -
Page 5: Introduction
Champion Power Equipment manufactures Congratulations on your purchase of a and sells accessories designed to help you Champion Power Equipment generator. CPE get the most from your purchase. To find out designs and builds generators to strict more about our covers, power cables and specifications. -
Page 6: Manual Conventions
Manual Conventions CAUTION Manual Conventions CAUTION indicates a potentially hazardous This manual uses the following symbols to situation which, if not avoided, may result in help differentiate between different kinds of minor or moderate injury. information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. -
Page 7: Safety Rules
Safety Rules Keep hands and feet away from rotating parts. Safety Rules Tie up long hair and remove jewelry. Operate equipment with guards in place. DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught. WARNING DANGER Read this manual thoroughly before operating your generator. - Page 8 Safety Rules DANGER WARNING Fuel and fuel vapors are highly flammable and Rapid retraction of the starter cord will pull hand extremely explosive. and arm towards the engine faster than you can let go. Fire or explosion can cause severe burns or death.
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Page 9: Controls And Features
Controls and Features Controls and Features Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator (1) Fuel Tank – 6.5 gallon (25 L) capacity (6) Low Oil Sensor –... -
Page 10: Power Panel
Controls and Features Power Panel (1) Engine Switch – Press the switch to to 25 A or 5500 Watts of power. If an L14- the “Start” position to start the generator. 30P plug is wired for only one 120 Volt leg Flip to the “Off”... -
Page 11: Parts Included
Controls and Features Parts Included Your 41152 Gasoline Powered Generator ships with the following parts: Wheel Kit 10” Solid Wheel 2 piece Axle Assembly 2 sets Support Leg 1 piece Vibration Mounts 2 piece Support Leg Hardware 1 set Battery Hardware 1 set Oil Funnel 1 piece... -
Page 12: Assembly
Assembly Assembly Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our help Install the Support Leg line at 1-877-338-0999. -
Page 13: Add Engine Oil
Assembly Add Engine Oil NOTE CAUTION The generator rotor has a sealed, pre-lubricated ball bearing that requires no additional lubrication for the life of the bearing. DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. -
Page 14: Grounding
Assembly Grounding Your generator must be properly connected to an appropriate ground to help prevent electric shock. WARNING Failure to properly ground the generator can result in electric shock. A ground terminal connected to the frame of the generator has been provided on the power panel. -
Page 15: Operation
Operation 2. Obtain an Uninterruptible Power Supply (UPS) device. Operation Most UPS devices come with a rechargeable battery between the electronic equipment and power supply Generator Location source. The device buffers the voltage Please consult your local authority. In some and protects against virtually all short- areas, generators must be registered with duration voltage fluctuations. -
Page 16: Stopping The Engine
Operation Stopping the Engine Power Management Turn off and unplug all electrical loads. Use the following formula to convert voltage Never start or stop the generator with and amperage to watts: electrical devices plugged in or turned Volts x Amps = Watts 2. -
Page 17: Wattage Reference Chart
Operation Wattage Reference Chart Use the chart to determine approximate wattage requirements for your equipment. NOTE Starting watts can exceed three times the running watts. The values in the following table are approximate. Refer to your tool or appliance for actual wattage consumption. Running Starting Item... -
Page 18: Maintenance
Maintenance 5. Add 1.16 qt (1.1 L) of oil and replace oil fill cap/dipstick. Maintenance 6. Dispose of used oil at an approved waste management facility. The owner/operator is responsible for all periodic maintenance. WARNING Never operate a damaged or defective generator. Spark Plugs WARNING Remove the spark plug cable from the... -
Page 19: Air Filter
CAUTION Replace fuel line To be performed by knowledgeable, DO NOT spray engine with water. experienced owners or Champion Power Equipment certified service dealers Water can contaminate the fuel system. Use a damp cloth to clean exterior surfaces Generator Maintenance of the engine. -
Page 20: Storage
Storage Storage Generator Storage Allow the generator to cool completely The generator should be started at least once before storage. every 14 days and allowed to run for at least 2. Turn off the fuel supply at the fuel valve. 20 minutes. -
Page 21: Specifications
Specifications Specifications Spark Plugs Your generator comes equipped with a #” (19 mm) long reach plug. Engine Specifications Intermittent use (less than 1 hour/month) or Engine 338 cc OHV CPE colder temperatures (below 60°F) NGK BPR6ES or equivalent Generator Specifications Running Wattage 5500 Watts Moderate use (less than 3 hours/month) or... -
Page 22: Parts Diagram
Specifications Parts Diagram Rev 41152-20100413 E... -
Page 23: Parts List
Specifications Parts List Part Number Description Qty. 29.001 Switch flameout 5A122 Control panel GB818 M3!6 Screw M3!6 ST02FD-05302001-L20(CSA) 20A Breaker ST02FD-05602010-D Voltage meter ST02FD-05502020(CSA) Receptacle L5-30R ST02FD-05502022(CSA) Receptacle L14-30R ST02FD-05502023(CSA) Receptacle 5-20R ST02FD-05402004-RC positive terminal(red) ST02FD-05402004-BC negative terminal(black) GB5783 M6!22 Bolt M6x22 GB97.1 6 Washer"6... - Page 24 Specifications Part Number Description Qty. GB818 M5!14 Flange Bolt M5!14 ST188FD-1730100 Muffler gasket GB16674 M8!25 Flange Bolt M8!25 ST188FD-1730001-G Exhaust pipe ST188FD-1100001-G Muffler gasket NutM8 GB6175 M8 GB93 8 locking washer "8 GB848 8 Washer #8 GB6177 M6 Nut M6 ST188FD-1090006 holder, air cleaner ST02FD-04100010...
- Page 25 Specifications Part Number Description Qty. ST188FD-1744002-T Wheel ST36QXG-03000002 Bushing#10.5!69.5 GB96 10 Flat washer #10 GB5782 M10!120 Bolt M10!120 GB6175 M5 Nut M5 ST05FD-1152007-4 Flange bolt M5!201 ST02FD-02100006 rectifier GB818 M4!14 Screw M4x14 GB6177 M4 Nut M4 Rev 41152-20100413 E...
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Page 26: Wiring Diagram
Specifications Wiring Diagram Rev 41152-20100413 E... -
Page 27: Troubleshooting
Troubleshooting Troubleshooting Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Generator will not start; Low oil level Fill crankcase to the proper level Generator starts but runs roughly Place generator on a flat, level surface Choke in the wrong position. -
Page 28: Warranty
Wear items such as filter elements, o-rings, etc. Warranty Qualifications Accessory parts such as starting batteries, and Champion Power Equipment (CPE) will register storage covers. Failures to due acts of God and other force this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt majeure events beyond the manufacturer’s... -
Page 29: Notes
Notes Notes Rev 41152-20100413 E... - Page 30 ...
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