Table of Contents
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9375 Peak Watts / 7500 Running Watts
Wireless Remote Electric Start
PORTABLE GENERATOR
SAvE THESE INSTRuCTIONS
Important Safety Instructions
are included in this manual.
OWNER'S MANUAL & OPERATING INSTRUCTIONS
MODEL NUMBER
41535
MADE IN CHINA
REV 41535-20110428
10006 Santa Fe Springs Road
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com
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Table of Contents
Related Manuals for Champion 41535
Summary of Contents for Champion 41535
- Page 1 9375 Peak Watts / 7500 Running Watts Wireless Remote Electric Start PORTABLE GENERATOR MODEL NUMBER 41535 10006 Santa Fe Springs Road SAvE THESE INSTRuCTIONS Santa Fe Springs CA 90670 Important Safety Instructions USA / 1-877-338-0999 MADE IN CHINA are included in this manual. REV 41535-20110428 www.championpowerequipment.com...
- Page 2 Have questions or need assistance? Do not return this product to the store! WE ARE HERE TO HELP! Visit our website: www.championpowerequipment.com for more info: • Product Info & Updates • Tech Bulletins • Frequently Asked Questions • Product Registration –...
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Page 3: Table Of Contents
41535 9375 Peak Watts / 7500 Running Watts Wireless Remote Electric Start PORTABLE GENERATOR TABLE Of CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -
Page 4: Introduction
. Champion Power Equipment Support 1-877-338-0999 Model Number 41535 Serial Number Date of Purchase Purchase Location For Oil Type see ‘Add Engine Oil‘ section . For Fuel Type see ‘Add Fuel‘ section . REV 41535-20110428... -
Page 5: Manual Conventions
. Please call our help line at 1-877-338-0999 situation which, if not avoided, could result in death or serious injury . CAuTION CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury . REV 41535-20110428... -
Page 6: Safety Rules
Keep hands and feet away from rotating parts . combustible materials . Tie up long hair and remove jewelry . Operate equipment with guards in place . DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught . REV 41535-20110428... - Page 7 A spark arrestor may be required . The operator should contact local fire agencies for laws or – Electrical output is lost – Equipment sparks, smokes or emits flames regulations relating to fire prevention requirements . – Equipment vibrates excessively REV 41535-20110428...
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Page 8: Controls And Features
DC to the electric starter and receiver control supply fuel to the engine . module . Air Cleaner – Protects the engine by filtering dust Power Panel – See “Power Panel” section . and debris from the intake air . REV 41535-20110428... -
Page 9: Power Panel
120V / 30A Twist-Lock – This receptacle powers power . 120 Volt AC, 60 Hz, single phase loads requiring Ground Terminal – Consult an electrician for local up to 30 Amps or 3600 Watts of power . grounding regulations . REV 41535-20110428... -
Page 10: Wireless Remote Control
Then the engine stops after the “STOP” button on the Remote is pressed . Turning the Power Panel voltage off before the engine shutdown protects connected appliances from being damaged by non-60 Hz voltage while the generator coasts to a stop . REV 41535-20110428... -
Page 11: Parts Included
ENGLISH CONTROLS ANd fEATuRES Parts Included Your 41535 Gasoline Powered Generator ships with the following parts: Wheel Kit – 10” Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 –... -
Page 12: Assembly
2 . Slide the M10x120 wheel bolt through the washer, sleeve and wheel . 3 . Slide the bolt through the mount point on the frame . 4 . Fasten securely with the M10 nut . 5 . Repeat steps 2-4 to attach the second wheel . REV 41535-20110428... -
Page 13: Add Engine Oil
3 . Add 1 . 1 6 qt (1 . 1 L) of oil (included) and replace oil fill cap/dipstick . See “Specifications” pages for oil recommendations based on operating conditions . 4 . Check engine oil level daily and add as needed . REV 41535-20110428... -
Page 14: Add Fuel
DO NOT fill fuel tank indoors . DO NOT fill fuel tank when the engine is running or hot . DO NOT overfill the fuel tank . DO NOT light cigarettes or smoke when filling the fuel tank . REV 41535-20110428... -
Page 15: Operation
Surge suppressors come in single- or multi-outlet falls below a critical threshold . styles . They’re designed to protect against virtually all short-duration voltage fluctuations . REV 41535-20110428... -
Page 16: Connecting Electrical Loads
Control device OR turn the Ignition Switch to the 7 . Repeat steps 5-6 for each additional item . “OFF” position . 3 . Turn the Fuel Valve to the “OFF” position . NOTE Never exceed the specified capacity when adding loads to the generator . REV 41535-20110428... -
Page 17: Wattage Reference Chart
Job Site Belt Sander 3” 1000 1500 Bench Grinder 6” 1500 Circular Saw 1500 1500 Compressor 1 1/2 HP 2500 2500 Edge Trimmer Hand Drill 1/2” 1000 1000 Lawn Mower 1200 1800 Paint Sprayer 1200 Table Saw 2000 2000 REV 41535-20110428... -
Page 18: Maintenance And Storage
. 6 . Dispose of used oil at an approved waste 6 . Place the fi lter in the assembly . management facility . 7 . Reattach the air fi lter cover and snap in place . REV 41535-20110428... -
Page 19: Spark Arrester
Check/Adjust valve clearance * Clean spark arrester Clean fuel tank and filter * Every 250 hours Clean combustion chamber* Every 3 years Replace fuel line *To be performed by knowledgeable, experienced owners or Champion Power Equipment certified dealers . REV 41535-20110428... -
Page 20: Generator Maintenance
. Crank the engine slowly to distribute the oil and lubricate the cylinder . 9 . Reattach the spark plug . 10 . Store the unit in a clean, dry place out of direct sunlight . REV 41535-20110428... -
Page 21: Specifications
– Increase the separation between the equipment and receiver . – Connect the equipment into an outlet on a circuit different from that to which the receiver is connected . Consult the dealer or an experienced radio/TV technician for help . REV 41535-20110428... -
Page 22: Parts Diagram
41535 ENGLISH SPECIfICATIONS Parts diagram REV 41535-20110428... -
Page 23: Parts List
Screw M5×12 ST188FD-1743002-C Vibration mount 188 .101500 .31 Spark Arrester Assy GB5789-FB8-25 Flange Bolt M8×25 GB5789-FB8-20 Flange Bolt M8×20 5P15E(F) Control Panel 41535 GB5789-FB6-12 Flange Bolt M6×12 29 .001 .00 Switch ST168FD-1100003-CARB SAI Valve Washer ST02FD-05502020 Receptacle L5-30R ST168FD-1100300-CARB SAI Valve... -
Page 24: Engine Parts Diagram
41535 ENGLISH SPECIfICATIONS Engine Parts diagram REV 41535-20110428... -
Page 25: Engine Parts List
Cylinder Head Gasket G-Style 118 168 .130015 .01 Connector,Starter ST188FD-1010002 Intake Stud 119 190 .032000 .00 Oil Drain Tube F6RTC Spark plug 120 190 .030200 .00 Support ST188F-1122000-G Ignition Coil 121 06 .135015 .10 Clip GB5789-FB6-29 Flange Bolt M6×29 REV 41535-20110428... -
Page 26: Wiring Diagram
41535 ENGLISH SPECIfICATIONS Wiring diagram REV 41535-20110428... -
Page 27: Troubleshooting
Review load and adjust . See “Power Management” Faulty cords or device Check for damaged, bare or frayed wires . Replace defective device for further technical support: Technical Service Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment .com REV 41535-20110428... -
Page 28: Warranty
Technical Service generator’s limits, modified, installed improperly or Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) connected incorrectly to any electrical component . Toll Free: 1-877-338-0999 tech@championpowerequipment .com 24/7 Tech Support: (562) 204-1188 REV 41535-20110428... -
Page 29: Emission Control System Warranty
10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 Tel: 1-877-338-0999 The emission warranty is a defects warranty . Defects are judged on normal engine performance . The warranty is not related to an in-use emission test . REV 41535-20110428... - Page 30 ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim . CPE shall not be liable hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add-on or modified part . REV 41535-20110428...
- Page 31 If you have any questions regarding your warranty rights and responsibilities, or to obtain warranty service, please write or call the Customer service of Champion Power Equipment, Inc.: Champion Power Equipment, Inc. ATTN: Customer Service 10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 Tel: 1-877-338-0999 REV 41535-20110428...