Champion 41154 Owner's Manual & Operating Instructions

Champion 41154 Owner's Manual & Operating Instructions

6250 starting watts / 5500 rated watts portable generator

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OWNER'S MANUAL & OPERATING INSTRUCTIONS
6250 Starting Watts / 5500 Rated Watts
PORTABLE GENERATOR
MODEL NUMBER
41154
10006 Santa Fe Springs Road
SAVE THESE INSTRUCTIONS
Santa Fe Springs CA 90670
Important Safety Instructions
USA / 1-877-338-0999
MADE IN CHINA
are included in this manual.
REV 41154-20140108
www.championpowerequipment.com

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Summary of Contents for Champion 41154

  • Page 1 6250 Starting Watts / 5500 Rated Watts PORTABLE GENERATOR MODEL NUMBER 41154 10006 Santa Fe Springs Road SAVE THESE INSTRUCTIONS Santa Fe Springs CA 90670 Important Safety Instructions USA / 1-877-338-0999 MADE IN CHINA are included in this manual. REV 41154-20140108 www.championpowerequipment.com...
  • Page 2 AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods.
  • Page 3: Table Of Contents

    41154 6250 Starting Watts / 5500 Rated Watts PORTABLE GENERATOR TABLE OF CONTENTS Adjustments ......Introduction .
  • Page 4: Introduction

    ENGLISH INTRODUCTION Introduction Accessories Congratulations on your purchase of a Champion Champion Power Equipment manufactures and sells Power Equipment generator. CPE designs and builds accessories designed to help you get the most from your generators to strict specifications. With proper use and purchase.
  • Page 5: Manual Conventions

    Please call our help line at 1-877-338-0999 situation which, if not avoided, could result in death or serious injury. CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. REV 41154-20140108...
  • Page 6: Safety Rules

    Inform your electricity provider immediately if you or anyone in your household depends on electrical equipment to live. Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency. REV 41154-20140108...
  • Page 7 – Electrical output is lost – Equipment sparks, smokes or emits flames A spark arrestor may be required. The operator – Equipment vibrates excessively should contact local fire agencies for laws or regulations relating to fire prevention requirements. REV 41154-20140108...
  • Page 8: Controls And Features

    Fuel Valve – Turn this valve to the “On” position to Power Panel – See “Power Panel”. supply fuel to the engine. Handle Air Filter – Protects the engine by filtering dust and debris from the intake air. REV 41154-20140108...
  • Page 9: Power Panel

    120V, 20A Duplex – (NEMA 5-20R) May be used to supply electrical power for the operation of 120 Volt AC, 20 Amp, single phase 60 Hz electrical loads. Ground Terminal – Consult an electrician for local grounding regulations. REV 41154-20140108...
  • Page 10: Parts Included

    41154 ENGLISH CONTROLS AND FEATURES Parts Included Your 41154 Gasoline Powered Generator ships with the following parts: Wheel Kit – 8 in. Wheel (20.3 cm) ....
  • Page 11: Assembly

    2. Slide the wheel bolt (M10x105) through the washer, sleeve and wheel. 3. Slide the bolt through the mount point on the frame. 4. Fasten securely with the M10 nut. 5. Repeat steps 2-4 to attach the second wheel. REV 41154-20140108...
  • Page 12: Add Engine Oil

    Pouring fuel too fast through the fuel screen may The engine is equipped with a low oil shut-off and result in blow back of fuel at the operator while filling. will stop when the oil level in the crankcase falls below the threshold level. REV 41154-20140108...
  • Page 13: Grounding

    It is advisable to always shut off the fuel supply, run the engine to fuel starvation and drain the tank when the equipment is not in use for more than 30 days. REV 41154-20140108...
  • Page 14: Operation

    If adequate cooling and prevent the engine from running when the oil level breathing space are not supplied, or if the generator falls below a critical threshold. is blocked or contained, temperatures can become extremely heated and may lead to fire. REV 41154-20140108...
  • Page 15: Connecting Electrical Loads

    Engine Switch are in the “OFF” position when the engine is not in use. NOTE If the engine will not be used for a period of two (2) weeks or longer, please see the Storage section for proper engine and fuel storage. REV 41154-20140108...
  • Page 16: Maintenance And Storage

    5. Squeeze in a clean, absorbent cloth to remove all 6. Dispose of used oil at an approved waste excess oil. management facility. 6. Place the filter in the assembly. 7. Reattach the air filter cover and snap in place. REV 41154-20140108...
  • Page 17: Spark Arrester

    Service your generator more frequently when operating in adverse conditions. Contact our help line at 1-877-338-0999 to locate the nearest Champion Power Equipment certified service dealer for your generator or engine maintenance needs. Every 8 hours or daily Check oil level Clean around air intake and muffler...
  • Page 18: Generator Maintenance

    9. Remove the spark plug and pour about 1⁄2 ounce (14.8 mL) of oil into the cylinder. Crank the engine slowly to distribute the oil and lubricate the cylinder. 10. Reattach the spark plug. 11. Store the unit in a clean, dry place out of direct sunlight. REV 41154-20140108...
  • Page 19: Specifications

    ....6.5 gallon (25 L) Your Champion Power Equipment product is designed – Gross Weight ....
  • Page 20: Parts Diagram

    41154 ENGLISH SPECIFICATIONS Parts Diagram REV 41154-20140108...
  • Page 21: Parts List

    Flange Bolt M6×165, Black 1.818.0514.2 Screw M5×14 151.191002.00 Stator Cover 5.1810.000 Over Voltage Protector 2.08.030 Flange Bolt M10×250 1.9074.1.0538.2 Screw M5×38 151.191200.09 Stator Assembly, Cu, No DC, CSA 152.210003.04 Plug 1.7244.10 Spring Washer Ø10 152.210002.12 Control Box 1.96.10 Washer Ø10 REV 41154-20140108...
  • Page 22: Engine Parts Diagram

    41154 ENGLISH SPECIFICATIONS Engine Parts Diagram REV 41154-20140108...
  • Page 23: Engine Parts List

    2.04.004 Dowel Pin (Ø12×20) 46.131017.21 Standard Main Jet 46.030009.00 Gasket, Cylinder Head 46.091000.04 Air Cleaner Assembly 46.080400.00 Air Guide, Lower 46.061000.00 Recoil Assembly 46.010100.00 Cylinder Head 2.01.010 Stud Bolt (M8×35) 2.15.002(F6RTC) Spark Plug (F6RTC) 2.08.014 Flange Bolt M10×80 REV 41154-20140108...
  • Page 24: Wiring Diagram

    41154 ENGLISH SPECIFICATIONS Wiring Diagram REV 41154-20140108...
  • Page 25: Troubleshooting

    Review load and adjust. See “Power Management” Faulty cords or device Check for damaged, bare or frayed wires. Replace defective device For further technical support: Technical Service Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment.com REV 41154-20140108...
  • Page 26: Warranty

    Warranty Qualifications Other Exclusions Champion Power Equipment (CPE) will register this This warranty excludes: warranty upon receipt of your Warranty Registration Card – Cosmetic defects such as paint, decals, etc.
  • Page 27 Champion Power Equipment, Inc (CPE), Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with Environment Canada (EC) emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: CPE is pleased to explain the Emission Control Systems Warranty on your 2014 small off-road engine.
  • Page 28 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System Warranty Coverage. Emission Control System Warranty (ECS Warranty): 1. APPLICABILITY: The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 29 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.

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