Champion 41311 Owner's Manual And Operating Instructions

Champion 41311 Owner's Manual And Operating Instructions

7000 peak watts/6000 running watts

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41311
Rev 41311-20090403
10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670 USA
Made in China
Owner's Manual and Operating Instructions
SAVE THESE INSTRUCTIONS
Important Safety
Instructions are included in
this manual
7000 Peak Watts / 6000 Running Watts
PORTABLE GENERATOR

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Summary of Contents for Champion 41311

  • Page 1 41311 Rev 41311-20090403 10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA Made in China Owner’s Manual and Operating Instructions SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual 7000 Peak Watts / 6000 Running Watts...
  • Page 3: Table Of Contents

    Table of Contents Introduction ........1 Storage ........... 17     Portable Power Generator ......1 Engine Storage ........17     Accessories ..........1 Generator Storage ........17     This Booklet ..........1 Specifications ......... 18     Manual Conventions ......
  • Page 5: Introduction

    Champion Power Equipment manufactures Congratulations on your purchase of a and sells accessories designed to help you Champion Power Equipment generator. CPE get the most from your purchase. To find out designs and builds generators to strict more about our covers, power cables and specifications.
  • Page 6: Manual Conventions

    NOTE If you have questions regarding your generator, WARNING we can help. Please call our help line at 1-877- 338-0999. WARNING indicates a potentially hazardous could situation which, if not avoided, result in death or serious injury. Rev 41311-20090403...
  • Page 7: Safety Rules

    Disconnect the spark plug wire and place it openings. where it cannot contact the plug. DANGER CARBON MONOXIDE, using a DO NOT check for spark with the plug removed. generator indoors CAN KILL YOU IN Use only approved spark plug testers. MINUTES. Rev 41311-20090403...
  • Page 8 DO NOT tamper with the governed speed. DO NOT attempt to start a damaged generator. DO NOT modify the generator in any way. Make certain that the gas cap, air filter, spark plug, fuel lines and exhaust system are properly in place. Rev 41311-20090403...
  • Page 9 DO NOT allow any material to block the cooling slots. If connected devices overheat, turn them off and disconnect them from the generator. DO NOT use the generator if: Electrical output is lost Equipment sparks, smokes or emits flames Equipment vibrates excessively Rev 41311-20090403...
  • Page 10: Controls And Features

    (8) Oil Filler Cap – Check and fill engine filtering dust and debris from the intake air. oil level. (5) Recoil Starter – Used to start the (9) Battery – Used to start the engine. engine (10) Power Panel – See “Power Panel” Rev 41311-20090403...
  • Page 11: Power Panel

    Watts of power. Watts of power. (9) Ground Terminal – Consult an (6) 120/240 V 30 A Twist-Lock – electrician for local grounding regulations. protected by a 30 A push-to-reset circuit breaker on each 120 Volt leg of the Rev 41311-20090403...
  • Page 12: Parts Included

    Controls and Features Parts Included Your Model 41311 Gasoline Powered Generator ships with the following parts: Wheel Kit Axle 1 piece 10” Solid Wheel 2 pieces Support Leg 1 piece Vibration Mounts 2 pieces Bolt Kit Wheel Retaining Pins 2 pieces...
  • Page 13: Assembly

    4. Place a washer on the end. 5. Install the cotter pin through the hole on the end of the axle. 6. Carefully bend the legs of the cotter pin back around the axle. 7. Repeat steps 3-6 to attach the second wheel. Rev 41311-20090403...
  • Page 14: Install The Spark Arrester

    Allow approximately ¼ inch of space for fuel expansion. 6. Screw on the fuel cap and wipe away any Place the generator on a flat, level spilled fuel. surface. 2. Remove oil fill cap/dipstick to add oil. Rev 41311-20090403...
  • Page 15: Grounding

    We strongly recommend that you consult with a qualified electrician to ensure compliance with local Grounding electrical codes. Your generator must be properly connected to an appropriate ground to help prevent electric shock. Rev 41311-20090403...
  • Page 16: Operation

    2. Obtain an Uninterruptible Power Supply (UPS) device. Most UPS devices come with a rechargeable battery between the electronic equipment and power supply source. The device buffers the voltage and protects against virtually all short- duration voltage fluctuations. Rev 41311-20090403...
  • Page 17: Stopping The Engine

    3. Plug in and turn on the first item. It is best to attach the item with the largest load first. 4. Allow the engine to stabilize. 5. Plug in and turn on the next item. 6. Allow the engine to stabilize. Rev 41311-20090403...
  • Page 18: Wattage Reference Chart

    Job Site Belt Sander 3" 1000 1500 Bench Grinder 6" 1500 Circular Saw 1500 1500 Compressor 1 1/2 HP 2500 2500 Edge Trimmer Hand Drill 1/2" 1000 1000 Lawn Mower 1200 1800 Paint Sprayer 1200 Table Saw 2000 2000 Rev 41311-20090403...
  • Page 19: Maintenance

    Remove the oil drain plug with a 15 mm socket and extension. 2. Allow the oil to drain completely. 3. Replace the drain plug. 4. Remove oil fill cap/dipstick to add oil. 5. Add 1.16 qt (1.1 L) of oil and replace oil fill cap/dipstick. Rev 41311-20090403...
  • Page 20: Spark Arrester

    Maintenance Contact our help line at 1-877-338-0999 to locate the nearest Champion Power Spark Arrester Equipment certified service dealer for your Allow the engine to cool completely generator or engine maintenance needs. before servicing the spark arrester. 2. Remove the two screws holding the...
  • Page 21: Storage

    Maintenance section. 5. Store in a clean, dry place out of direct 3. Drain all fuel completely from the fuel sunlight. line and carburetor to prevent gum from forming. 4. Add a fuel stabilizer into the fuel tank. Rev 41311-20090403...
  • Page 22: Specifications

    Intake 0.13-0.17mm (0.005 – 0.007 in.) Fuel Exhaust 0.18-0.22mm (0.007 – 0.009 in.) Fuel capacity is 6.5 gallons (25 L). Use regular unleaded gasoline with a minimum octane rating of 85. Oil capacity is 1.16 qt (1.1 L). Rev 41311-20090403...
  • Page 23: Parts Diagram

    Specifications Parts Diagram Rev 41311-20090403...
  • Page 24: Parts List

    ST05FD-1152035 Brush Assembly ST02FD-1152036 Brush Support Plate ST05F-1152031A ST168FD-1150230 Terminal GB5789-FB5-16 Flange Bolt M5×16 ST05FD-1152002 Generator End Cover GB5789-FB5-12 Flange Bolt M5×12 GB93-LW-5 Lock Washer ø5 ST188FD-1732101 Muffler Inner Protector GB5789-FB8-20 Flange Bolt M8×20 GB5789-FB8-16 Flange Bolt M8×16 Rev 41311-20090403...
  • Page 25 ST188FD-1744001-K Axle, 27.8" GB41-N-10 Nut M10 ST188FD-1750002-C1 Battery Wire, Positive ST188FD-1750002-C2 Battery Wire, Negative ST188FD-1751002 Jacket GB41-N-6 Nut M6 2230 LED Light ST188FD-1700210-C Battery Setting Plate FM12180 Battery ST188FD-1700203-C Bolt M6 ST188FD-1700200-C Battery Guard GB5789-FB8-50 Flange Bolt M8×50 Rev 41311-20090403...
  • Page 26 Specifications Item Part Number Description GB5789-FB8-25 Flange Bolt M8×25 ST188FD-1743002-C Vibration Mount ST177FD-1743001-84 Support Leg GB5789-FB8-16 Flange Bolt M8×16 ST188FD-1744002-T Wheel Rev 41311-20090403...
  • Page 27: Wiring Diagram

    Specifications Wiring Diagram Rev 41311-20090403...
  • Page 28: Troubleshooting

    Contact the help line. Generator gallops Engine governor defective Contact the help line Repeated circuit breaker tripping Overload Review load and adjust. See “Power Management” Faulty cords or device Check for damaged, bare or frayed wires. Replace defective device Rev 41311-20090403...
  • Page 29: Warranty

    Wear items such as filter elements, o-rings, etc. Accessory parts such as starting batteries, and Warranty Qualifications storage covers. Champion Power Equipment (CPE) will register Failures due to acts of God and other force this warranty upon receipt of your Warranty majeure events beyond the manufacturer’s Registration Card and a copy of your sales receipt control.
  • Page 30 United States Environment Protection Agency (U.S. EPA.) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2009 small off-road engine.
  • Page 31 Such use shall not reduce CPE’s warranty obligation. i. Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an Rev 41311-20090403...
  • Page 32 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.
  • Page 33: Notes

    Notes Notes Rev 41311-20090403...

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