Table of Contents
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6250 Starting Watts / 5000 Rated Watts
Recoil Start
PORTABlE GENERATOR
SAvE THESE INSTRUCTIONS
Important Safety Instructions
are included in this manual.
OWNER'S MANUAL & OPERATING INSTRUCTIONS
warranty_badges.pdf
1
8/18/11
10:45 AM
MADE IN CHINA
REV 41030-20130517
MODEL NUMBER
41030
10006 Santa Fe Springs Road
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com
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Table of Contents
Related Manuals for Champion 41030
Summary of Contents for Champion 41030
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Page 1: Recoil Start
6250 Starting Watts / 5000 Rated Watts Recoil Start PORTABlE GENERATOR MODEL NUMBER 41030 10006 Santa Fe Springs Road SAvE THESE INSTRUCTIONS Santa Fe Springs CA 90670 Important Safety Instructions USA / 1-877-338-0999 MADE IN CHINA are included in this manual. REV 41030-20130517 www.championpowerequipment.com... - Page 2 AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods.
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Page 3: Table Of Contents
41030 6250 Starting Watts / 5000 Rated Watts Recoil Start PORTABlE GENERATOR TABlE Of CONTENTS Introduction ...... -
Page 4: Introduction
Introduction Accessories Congratulations on your purchase of a Champion Champion Power Equipment manufactures and sells Power Equipment generator. CPE designs and builds accessories designed to help you get the most from your generators to strict specifications. With proper use and purchase. -
Page 5: Manual Conventions
Please call our help line at 1-877-338-0999 situation which, if not avoided, could result in death or serious injury. CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. REV 41030-20130517... -
Page 6: Safety Rules
Inform your electricity provider immediately if you or anyone in your household depends on electrical equipment to live. Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency. REV 41030-20130517... - Page 7 – Equipment sparks, smokes or emits flames A spark arrestor may be required. The operator – Equipment vibrates excessively should contact local fire agencies for laws or regulations relating to fire prevention requirements. REV 41030-20130517...
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Page 8: Controls And Features
Fuel Valve – Turn this valve to the “ON” position to Power Panel – See “Power Panel” section. supply fuel to the engine. Handle Air Filter – Protects the engine by filtering dust and debris from the intake air. REV 41030-20130517... -
Page 9: Power Panel
Push to reset breaker. grounding regulations. 120V AC, 20 Amp Duplex (2) (NEMA 5-20R) – May be used to supply electrical power for the operation of 120 Volt AC, 20 Amp, single phase 60 Hz electrical loads. REV 41030-20130517... -
Page 10: Parts Included
41030 ENGLISH CONTROlS AND fEATURES Parts Included Your 41030 Gasoline Powered Generator ships with the following parts: Wheel Kit – 8 in. Wheel ...... -
Page 11: Assembly
DO NOT over tighten the lock (#39) from the outside. nuts. 3. Slide the pin roll through the mount point on the frame. 4. Secure the Garter Spring B (#40). 5. Repeat steps 2-4 to attach the second wheel. REV 41030-20130517... -
Page 12: Add Engine Oil
4. Check engine oil level daily and add as needed. CAUTION 6. Screw on the fuel cap and wipe away any spilled fuel. The engine is equipped with a low oil shut-off and will stop when the oil level in the crankcase falls below the threshold level. REV 41030-20130517... -
Page 13: Grounding
It is advisable to always shut off the fuel supply, run the engine to fuel starvation and drain the tank when the equipment is not in use for more than 30 days. REV 41030-20130517... -
Page 14: Operation
REV 41030-20130517... -
Page 15: Connecting Electrical Loads
If the engine will not be used for a period of two (2) weeks NOTE or longer, please see the Storage section for proper engine and fuel storage. Never exceed the specified capacity when adding loads to the generator. REV 41030-20130517... -
Page 16: Maintenance And Storage
5. Squeeze in a clean, absorbent cloth to remove all 6. Dispose of used oil at an approved waste excess oil. management facility. 6. Place the filter in the assembly. 7. Reattach the air filter cover and snap in place. REV 41030-20130517... -
Page 17: Spark Arrester
Service your generator more frequently when operating in adverse conditions. Contact our helpline at 1-877-338-0999 to locate the nearest Champion Power Equipment certified service dealer for your generator or engine maintenance needs. Every 8 hours or daily Check oil level... -
Page 18: Generator Maintenance
9. Remove the spark plug and pour about 1⁄2 ounce of oil into the cylinder. Crank the engine slowly to distribute the oil and lubricate the cylinder. 10. Reattach the spark plug. 11. Store the unit in a clean, dry place out of direct sunlight. REV 41030-20130517... -
Page 19: Specifications
... . . 5.7 gallons (21.5 L) Your Champion Power Equipment product is designed – Gross Weight ... . . -
Page 20: Parts Diagram
41030 ENGLISH SPECIfICATIONS Parts Diagram REV 41030-20130517... -
Page 21: Parts List
17962-C03-0101 Connection Tube Assembly 2 6114D-B98-0101 Carbon Canister 6110M-H10-01016X Holder,Carbon Canister B057890008004570B Flange Bolt M8×45 B061770108000060B Flange Nut M8 TD4061-G73-00016X Handle Connecting Piece B057890008004070B Flange Bolt M8×40 TD4011-C03-11016X Handle TD4021-C03-0101 Sheath,Handle B057890006001070U Flange Bolt M6×10 18040-H10-01006X Muffler Cover REV 41030-20130517... -
Page 22: Engine Parts Diagram
41030 ENGLISH SPECIfICATIONS Engine Parts Diagram REV 41030-20130517... -
Page 23: Engine Parts List
Bolt,Connecting Rod 21514-QD03-0000 Recoil Spring B057870006001670B Flange Bolt M6×16 21545-Z6K-0000 Recoil Starter Cover 87400-ND04-0101 Oil Level Sensor 21516-IB84-0000 Starter Handle 19113-Z6K-0100 Shroud B000950006000000B Washer Ø6 24605-MB30-0100 Shaft,Governor Arm B166740106001070B Flange Bolt M6×10 91306-90800820X0E Washer Ø8×Ø20×0.8 T1103008001400400 Oil Seal Ø8×Ø14×4 REV 41030-20130517... -
Page 24: Wiring Diagram
41030 ENGLISH SPECIfICATIONS Wiring Diagram REV 41030-20130517... -
Page 25: Troubleshooting
Review load and adjust. See “Power Management” Faulty cords or device Check for damaged, bare or frayed wires. Replace defective device for further technical support: Technical Service Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 tech@championpowerequipment.com REV 41030-20130517... -
Page 26: Warranty
Warranty Qualifications Other Exclusions Champion Power Equipment (CPE) will register this This warranty excludes: warranty upon receipt of your Warranty Registration Card – Cosmetic defects such as paint, decals, etc. -
Page 27: Repair/Replacement Warranty
The United States Environment Protection Agency (U.S. EPA.) and the California Air Resources Board (CARB) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) emission regulations. - Page 28 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
- Page 29 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.