Ducati motorcycle for long whatsoever for any mistakes incurred in drawing up this journeys as well as short daily trips. Ducati Motor Holding manual. The information contained herein is valid at the S.p.A. wishes you smooth and enjoyable riding.
TABLE OF CONTENTS Rear brake pedal 24 Gear change pedal 24 Setting the gear change and rear brake pedals 25 Main components and devices Location 27 Tank filler plug 28 Seat catch and helmet hooks 29 General Side stand 30 Warranty 6 Lifting handgrip 31 Symbols 6...
Cleaning and changing air filters 53 Suspensions 81 Checking the coolant level 54 Exhaust system 81 Checking brake and clutch fluid level 55 Available colours 81 Checking brake pads for wear 56 Electric system 82 Lubricating cables and joints 57 Throttle cable adjustment 58 For United States of America version Only 87 Charging the battery 59...
Ducati Motor Holding S.p.A. advises you to read this booklet carefully so as to become familiar with your motorcycle. In case of any doubts, please call a Ducati dealer or authorized workshop. The information contained herein will prove useful on your trips - and Ducati Motor Holding S.p.A.
Useful information for safe riding lane in good time using the suitable turn indicators. Be sure you are clearly visible and do not ride within the Warning blind spot of vehicles ahead. Read this section before riding your motorcycle. Be very careful when tackling road junctions, or when riding in the areas near exits from private grounds, car Accidents are frequently due to inexperience.
Carrying the maximum load allowed Information about carrying capacity Your motorcycle is designed for long-distance riding, The total weight of the motorcycle in running order carrying the maximum load allowed in full safety and including rider, pillion passenger, luggage and additional comfort.
Do not insert any objects you may need to carry into the gaps of the frame as these may foul moving parts. If you install the side panniers (available from Ducati Parts Department): sort luggage and accessories so to distribute weight evenly and then arrange them in the panniers so that they are well balanced;...
Identification data All Ducati motorcycles have two identification numbers, for frame (fig. 2) and engine (fig. 3). Frame number Engine number Note These numbers identify the motorcycle model and should always be indicated when ordering spare parts. fig. 2 fig. 3...
CONTROLS 180 200 CODE 0 0 0 0 0 x1000 0 0 0 km/h 1 / 2 Warning This section details the position and function of all the controls you need to drive your motorcycle. Be sure to read this information carefully before you use the controls.
Instrument panel (fig. 5) Important 1) Speedometer (km/h or mph). If this light stays on, stop the engine or it may Gives road speed. suffer severe damage. a) Odometer (km or miles). Gives total distance covered. 7) High beam light (blue).
8) Digital display. Offers four functions (see page 14). 9) Orange light. Comes on and flashes when the motorcycle is stopped (Immobilizer on) it is also used for immobilizer diagnosis. Note When the Immobizer has been activated, this light keeps flashing for 24 hours and then goes out.The Immobilizer is still working.
Digital display (fig. 6) 8.1) Fuel level indicator The fuel level in the tank is indicated by full bars. When there is only 1 full bar left on, it will start blinking while the reserve light (4, fig. 5) will come on. 8.2) Coolant temperature indicator Shows engine coolant temperature.
The immobilizer system The key A performs the same functions as the keys B, For improved anti-theft protection, the motorcycle is and is also used to wipe off and re-program other black equipped with an IMMOBILIZER, an electronic system keys, if needed. that inhibits engine operation whenever the ignition switch is turned off.
A) (fig. 9) the electronic code to be used to start the engine in the event of an emergency; B) (fig. 9) the mechanical code for the keys to be reported to the DUCATI Service network when you are ordering any duplicate keys. Warning Keep the CODE CARD in a safe place.
Operation Duplicate keys When the ignition key is turned to OFF, the immobilizer If you need any duplicate keys, contact the DUCATI inhibits engine operation. Service network with all the keys you have left and your When the ignition key is turned back to ON to start the CODE CARD.
Key-operated ignition switch and steering lock (fig. 10) It is located in front of the fuel tank and has four positions: A) ON: lights and engine on; B) OFF: lights and engine off; C) LOCK: steering locked; D) P: parking light and steering lock. Note To move the key to the last two positions, press it down before turning it.
Left switch (fig. 11) 1) Dip switch, light dip switch, two positions: position = low beam on; position = high beam on. 2) Switch = 3-position turn indicator: centre position = OFF; position = left turn; position = right turn. To cancel turn indicators, return switch to central position and push in.
Clutch lever (fig. 12) Lever (1) disengages the clutch. When you pull in the lever, you will disengage the engine from the gearbox and therefore from the driving wheel. Using the clutch properly is essential to smooth riding, especially when moving off.
Cold start lever (fig. 13) Use this device to start the engine from cold. It will increase the engine idling speed after starting. Lever positions: A) closed B) fully open. The lever can be opened and closed gradually to adjust speed until engine is fully warm.
Right switch (fig. 14) 1) Switch, light switch, three positions: right position = light off; centre position = front and rear parking lights, number plate and instrument panel lights on; left position = headlight, front and rear parking lights, number plate and instrument panel lights on. 2) Switch for ENGINE STOP, two positions: position (RUN) = run.
Throttle twistgrip (fig. 14) The twistgrip on the right handlebar opens the throttles. When released, it will spring back to the initial position (idling speed). Front brake lever (fig. 14) Pull in the lever (4) towards the twistgrip to operate the front brake.
Rear brake pedal (fig. 15) Push down on the pedal (1) to apply the rear brake. The system is hydraulically operated. fig. 15 Gear change pedal (fig. 16) The gear change pedal is at rest when in the central position N, is moved up and down to change gears and then returns to the central position.
Setting the gear change and rear brake pedals (fig. 17 and 18) The gear change and rear brake pedals can be adjusted to suit the preferred riding position of each rider. To set the gear change pedal, lock linkage (1) and loosen the check nuts (2) and (3). Note Nut (2) has a left-hand thread.
To set the rear brake pedal, loosen check nut (4). Turn pedal travel adjusting screw (5) until pedal is in the desired position. Tighten check nut (4). Work pedal by hand to make sure it has 1.5 - 2 mm free play before brake begins to bite.
Tank filler plug (fig. 20) Opening Lift the protection lid (1) and fit the ignition key into the lock. Turn the key clockwise 1/4 turn to unlock. Lift the OPEN plug. Closing Refit the plug with the key in it and push it down into its seat.
Seat catch and helmet hooks Opening (fig. 21) Fit the ignition key into the lock (4) and turn the key clockwise about 1/4 turn until the rear end of the seat lifts up. Pull the seat backwards to slide it off its front holders (1).
Anti-theft padlock (fig. 23) Side stand (fig. 24) The anti-theft padlock (1) is stored under the seat. Remove strap (2) to take padlock out. Important Use the padlock in addition to the steering lock when Put the motorcycle on the side stand only when parking your motorcycle in unsafe areas.
Lifting handgrip Note A handgrip (1, fig. 25) that pivots on the left pillion Check for proper operation of the stand mechanism passenger footpeg is provided to help you place the (two springs, one into the other) and the safety sensor motorcycle on the centre stand or keep it upright when (2) at regular intervals.
Centre stand Always use the centre stand (1, fig. 26) to support the motorcycle steadily when parked. It is designed to support the motorcycle even when carrying the maximum load allowed. Warning Before putting the motorcycle on the centre stand, make sure the bearing surface is hard and flat.
Front fork adjusters The front fork has rebound and compression damping adjusters. This adjustment is done using the outer adjusters: 1) (fig. 29) to adjust rebound damping; 2) (fig. 29) to adjust inner springs preload; 3) (fig. 30) to adjust compression damping. Turn the adjuster (1) on fork leg top with a flat screwdriver to adjust rebound damping.
STANDARD factory setting is as follows: compression: 12 clicks; rebound: 11 clicks. The setting range is 14 clicks (both for rebound and compression). The 14th click gives the softest damping. To change the preload of the spring inside each fork leg turn the hex.
Shock absorber adjusters The rear shock absorber has outer adjusters that enable you to adjust your motorcycle to the load. The adjuster (1, fig. 31) located on the rear right hand side sets rebound damping. The adjuster (2, fig. 32) on the shock absorber expansion reservoir controls compression damping.
Warning The shock absorber is filled with gas under pressure and may cause severe damage if taken apart by unskilled persons. Important When carrying a passenger and luggage, set the rear shock absorber spring to proper preload to improve motorcycle handling and keep safe clearance from the ground.
DIRECTIONS FOR USE another and above all not to adversely affect the life of basic engine parts, it is advisable to avoid harsh accelerations and not to run the engine at high rpm for too long, especially uphill. Furthermore, the drive chain should be inspected frequently.
Warranty Card should be observed carefully. Have the service inspections performed as recommended in the Warranty Card. Failure to comply with these rules will release Ducati Motor Holding S.p.A. from any liability whatsoever for 180 200 resulting engine damage or shorter engine life.
Warning Fuel level in the tank In case of malfunctioning, do not start the Check fuel level in the tank. motorcycle and call a Ducati Dealer or Authorized Fill tank if needed (page 46). Workshop. Engine oil level Check oil level in the sump through the sight glass. Top up with recommended oil if needed (page 71).
Starting the engine Note Follow the “High ambient temperature” procedure to start the engine when it is warm. Warning Before starting the engine, become familiar with the controls you will need to use when riding. Regular ambient temperature (10 °C/50 °F to 35 °C/ 95 °F): 1) Move the ignition key to ON (fig.
2) Move the cold start lever to the B position (fig. 35). 3) Check that the stop switch (1, fig. 36) is positioned to (RUN), then press the starter button (2). Let the engine start without using the throttle control. Important Never operate the electric start button more than 5 seconds at a time.
Moving off High ambient temperature (over 35 °C/95 °F): 1) Disengage the clutch squeezing the control lever. Follow the same procedure for “Regular ambient 2) Push down on gear change lever sharply with the tip temperature”, however, do not use the cold start device. of your foot to engage the first gear.
Braking Warning Slow down in time, shift down to engine-brake first and Use both brake lever and pedal for effective then brake applying both brakes. Pull the clutch lever braking. Using only one of the brakes will give you less before stopping the motorcycle, to avoid sudden engine braking power.
Stopping the motorcycle If you let go of the throttle twistgrip, the motorcycle will slow down gradually and smoothly. Then, shift down releasing the clutch, and finally change from first to neutral. Apply brakes and you will bring the motorcycle to a complete stop.
Important Do not leave the key turned to P for long periods or the battery will run down. Never leave the ignition key in the switch when you are leaving your bike unattended. Warning The exhaust system might be hot, even after engine is switched off;...
To reach this compartment, the seat must be removed by opening the catch (8) (page 29). Tool bag holds (fig. 41) 1) Box wrench for spark plugs. 2) Double-bit screwdriver. 3) Allen wrenches. 4) Helmet fastening cable. fig. 40 5) Extension. 6) Box wrench. DUCATI fig. 41...
MAIN MAINTENANCE OPERATIONS Lower body panels Unscrew the four screws (1) that hold each lower body panel to the upper body panels (fig. 42). Removing the fairing Some servicing operations need the motorcycle fairing to be removed. Warning Firmly secure all removed parts when refitting them, otherwise some of them might suddenly come off when riding and you may lose control of your motorcycle.
Unscrew 2 of the 4 lower screws (2, fig. 43) that hold the body panels together and to the central air conveyor. Remove the lower body panels. fig. 43 Instrument panel side guards (fig. 44) Remove the screw in the centre (3) joining the two side guards together and the two screws (4) that secure them to the inner headlight fairing.
Headlamp fairing Remove the side guards. Detach the rear view mirrors from the headlamp fairing by unscrewing the four inner screws (1, fig. 45). Disconnect the cables of the turn indicators. Unscrew the 6 fastening screws (2, fig. 46) that hold the headlamp fairing to the side body panels.
The motorcycle comes ready to fit the side panniers. Side panniers kit in the same colour as the motorcycle is available from Ducati Spare Parts Department. Kit includes all parts needed to install the panniers as well as the relevant instructions.
Lifting the fuel tank Unscrew the 2 screws (1, fig. 49) that hold the cover to the tank support. Remove the cover sliding it off the ignition switch. Pull and lift the clip (2, fig. 50) off the tank support. Lift the tank and unhook the support rod (3, fig.
Cleaning and changing air filters Replace air filter at the required intervals shown in the routine maintenance chart (see Warranty Card). The air box is accessible after lifting the fuel tank. Undo the clips (1, fig. 52) of the cover on both sides of the air box, then remove cover (2).
Checking the coolant level Check the coolant level in the expansion tank, on the RH side of the motorcycle. The coolant level must be between the MAX and MIN marks (fig. 54). Top up if the level is too low. Remove the r.h.
If you find exceeding play on brake lever or pedal and Fluid level should never fall below the MIN mark on brake pads are still in good condition, contact your Ducati each reservoir (fig. 56). If level drops below the limit, air...
Work the controls to make sure the cable slides smoothly inside the sheath: if you feel any friction or hard spots, have the cable replaced by a Ducati Dealer or Authorized Workshop. To prevent these failures, smear the ends of the Bowden cables with SHELL Advance Grease or Retinax LX2 at regular intervals.
Throttle cable adjustment The throttle twistgrip must have a free play of 1.5 - 2 mm measured at the edge of the twistgrip, at all positions of the handlebars. If it needs adjusting, use the suitable adjuster (1, fig. 59) provided on the throttle control. fig.
Charging the battery (fig. 60) Warning Before charging the battery, it is best to remove it from Keep the battery out of the reach of children. the motorcycle. Remove the r.h. side fairing (see page 48), undo the Charge the battery at 1 A for 5-10 hours. screw (1) and remove the upper bracket.
Chain tensioning Turn the rear wheel slowly until you find the position ST4s where chain tension is tightest. Put motorcycle on the centre stand and push the chain up pressing with a finger at mid-length of swingarm. The lower stretch of chain must have a slack (fig. 61) of 32 mm.
Chain lubrication Replacing bulbs The chain fitted on your motorcycle has O-rings that keep Before replacing a burnt-out bulb, make sure that the dirt out of and lubricant inside the sliding parts. The seals new one complies with voltage and wattage as specified might be irreparably damaged if the chain is cleaned on the“Electric System”...
Disassembly R.h. low beam bulb: BLACK remove the rubber cover. Press the lower quick-release button to disconnect the connector (1, fig. 64). L.h. high beam bulb (fig. 65): disconnect the connector of the white bulb cable from the front wiring. Remove the rubber cover from the headlamp body and pull out the bulb cable.
Reassembly Insert the locating pegs of the bulb base into their seats to obtain correct alignment (fig. 66). Hook the clip (3) to the headlamp holders; reconnect the cables and refit the rubber cover. fig. 66 To change the parking light bulb, pull out the bulb holder (4, fig.
Instrument panel (fig. 68) Remove the headlamp fairing to reach the instrument panel bulbs. Extract the lamp holder from behind the instrument and pull out the bulb from its holder to replace it. The bulb holder cables are numbered to avoid confusion in the event more bulbs need replacing at the same time.
Turn indicators The bulbs of the turn indicators are accessible after removing the instrument panel side guards. Front: Turn the bulb holder (1, fig. 69) anticlockwise and remove CLOSED it from indicator body. Withdraw the burnt-out bulb and replace it. Refit the bulb holder with the round slot pointing upward OPEN and turn it clockwise until it locks in place in the indicator...
Number plate light To expose the number plate bulb, withdraw the lamp holder from the number plate holder, then extract the bulb and replace it. fig. 71 Stop light To replace the stop and parking light bulb, unscrew the two screws (1, fig. 71) that secure the glass and remove glass.
Beam setting (fig. 73) When checking beam setting, put the motorcycle upright. Tyres should be inflated at the correct pressure and one person should be sitting astride the motorcycle, keeping it at right angles to its longitudinal axis. Place the motorcycle opposite a wall or a screen, 10 meters apart from it, then draw a horizontal line dictated by headlamp center and a vertical one in line with the longitudinal axis...
The height of the light beam can be corrected using the screw (1, fig. 74) on the left side of the headlamp. Remove the left side guard of the instrument panel to expose the screw. Turn the screw anticlockwise to lower the beam, clockwise to raise it.
As tyre pressure is affected by temperature and altitude Warning variations, you are advised to check and adjust it If tyres need replacing, contact a Ducati Dealer or whenever you are riding in areas where ample variations authorized workshop to make sure wheels are removed in temperature or altitude occur.
Minimum tread depth Measure tread depth (S, fig. 76) at the point where tread is most worn down. It should not be less than 2 mm and anyway not below the legal limit. Important Visually inspect the tyres at regular intervals for detecting cracks and cuts, especially on the side walls, bulges or large spots that are indicative of internal damage.
Undo the filler plug (2) and top up to correct level. Refit the plug. Important fig. 77 Engine oil and oil filters must be changed by a Ducati dealer or authorized workshop at regular intervals, as specified in the routine maintenance chart (see Warranty Card). Viscosity SAE 10W-40...
Cleaning and replacing the spark plugs (fig. 78) If you do not have a torque wrench, you can use the Spark plugs are essential to smooth engine running and wrench supplied with the tool kit to tighten the spark should be checked at regular intervals. This is done quite plug an additional 1/2 turn.
Cleaning the motorcycle Warning To preserve the finish of metal parts and paintwork, Braking performance may be impaired immediately wash and clean your motorcycle at regular intervals, after washing the motorcycle. anyway according to the road conditions you ride in. Never grease or lubricate the brake discs.
TECHNICAL DATA Overall dimensions (mm) (fig. 79) Weights Dry weight: 215 Kg. Carrying full load: 420 Kg. Warning Failure to observe weight limits could result in poor handling and impair the performance of your motorcycle, and you may lose control of the motorcycle. fig.
Top-ups Type of fluid cu dm(liters) Fuel tank, including a reserve Unleaded fuel of 6 cu dm (liters). 95 fuel octane rating (at least) Oil sump and oil filter SHELL Advance Ultra 4 Front/Rear brake and clutch circuits Special fluid for hydraulic systems —...
Performance data Wheels Maximum speed in any gear should be reached only after Five-spoke, light-alloy rims. a correct running-in period with the motorcycle properly serviced at the recommended intervals. Front wheel Max. speed (rider alone): Dimensions: 255 Km/h. 3.50x17" Rear wheel Spark plugs Dimensions: Make:...
Rear brake Brakes With fixed drilled steel disc. Disc diameter: Front brake 245 mm With double drilled disc. Hydraulically operated by a pedal on RH side. Material: Braking surface: steel 25 sq cm Disc diameter: Brake calipers with separate pistons. 320 mm Make: Hydraulically operated by a control lever on right...
Gear ratio: If you wish to tune up your motorcycle for competitive 32/59. trials, you may refer to Ducati Motor Holding S.p.A. who 6-speed gearbox with constant mesh gears, gear change will be glad to provide information about the special pedal on left side of motorcycle.
Ducati yellow 473.201 Stanchion diameter: 43 mm Ducati iron grey 291.600 Travel along leg axis: 130 mm Ducati metallic dark grey 653.6047 with metal-color frame and red rims. Rear Of the progressive type, thanks to a rocker arm connecting frame and upper pivot point of the shock absorber.
Electric system Basic electric items are: Headlamp consisting of the following: 12V-55W low beam unit, poly-ellipsoidal with capacitor; 12V-55W high beam unit 12V-5W parking light. Instrument panel, 12V-1.5W warning lights; 12V-2W and 3W instrument lights. Electrical controls on handlebar. Turn indicators, 12V-10W bulbs. Horn.
Fuses The main fuse box (fig. 81) is located on the frame left side, behind the headlamp. To access the fuse box, remove the left side guard of the instrument panel (see page 49). To expose the fuses, take off the box protective cover (1).
The fuse located on a side of the battery (fig. 82) protects the electronic regulator. Remove the fuse cap (2) to expose it. A blown fuse is identified by the interrupted inner filament (3, fig. 83). Important Switch the ignition key to OFF before replacing the fuse to avoid possible short circuits.
Legend of the wiring diagram of electric 30) Regulator fuse system/injection 31) Regulator 1) Horn 32) Generator 2) Immobilizer aerial 33) Stand light switch 3) Right switch 34) Neutral light switch 4) Main relay 35) Oil pressure switch 5) Fuse box 36) Rear stop light switch 6) Immobilizer CPU 37) Front stop light switch...
Wire color coding Legend of fuse box P Pink G Green Pos. Description Rat. W White O Orange Main switch 30 A Y Yellow B Blue 2-10 Parking lights, high and low beam 20 A Bn Brown R Red 3-11 Stop, horn, turn indicators 15 A V Violet...
Such use could lead to upset or other accident. Noise emission warranty Ducati Motor S.p.A. warrants that this exhaust system, at Reporting of safety defects the time of sale, meets all applicable U.S. EPA Federal If you believe that your vehicle has a defect which could noise standards.
Tampering with Noise Control System Prohibited. Federal If you are aware of any of the following symptoms, have Law prohibits the following acts or causing thereof: the vehicle inspected and repaired by your local Ducati (1) the removal or rendering inoperative by any person, dealer.
Riding safety When the roadway is wet, rely more on the throttle to The points given below are applicable for every day control vehicle speed and less on the front and rear motorcycle use and shoud be carefully observed for safe brakes.
Do not inhale exhaust gases and never run the Vehicle identification number (VIN); engine in a closed garage or confined area. Every Ducati motorcycle is identified by two identification Use only Ducati approved parts and accessories. numbers (see page 10). Figure A specifically shows the This motorcycle was not intended to be equipped with a frame identification numbers.
PRESSED GAS. USE ONLY APPLICABLE TO 1998 MODEL YEAR NEW MOTORCYCLES. EVAP FAMILY : PERFECTLY DRY NITROGEN GAS. OTHER GASES MAY CAUSE EXPLOSION. DO NOT TO HORIZONTAL MANIFOLD INCINERATE. REFER TO VERTICAL MANIFOLD Via A.C.Ducati,3 40132 BOLOGNA ITALY WARM AIR INLET...
Ducati limited warranty on emission control This system consists of (fig. C): system 1) Warm air inlet; Ducati North America, Inc., 237 West Parkway, Pompton 2) Canister; Plains, New Jersey 07444-1028 warrants that each new 3) Dell’Orto jet; 1998 and later Ducati motorcycle, that includes as 4) Intake manifolds;...
30 days. Any replacement part can defects in material or workmanship by an authorized be used in an emergency repair. Ducati will reimburse the Ducati motorcycle dealer at its place of business during owner for the expenses, including diagnosis, not to customary business hours.
Ducati and durability may be used in the performance of any dealer. Ducati shall not be liable for any other expenses, maintenance or repairs. However, Ducati is not liable for loss or damage, whether direct, incidental, consequential these parts.