EFD Ultra 1400 User Manual

EFD Ultra 1400 User Manual

Ultra 1400 series
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Ultra
®
Dispenser
Electronic pdf files of EFD manuals are also available at www.efd-inc.com/manuals.html
1400 Series
User's Guide
Ultra 1400
Ultra 1415
®
A NORDSON COMPANY

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Summary of Contents for EFD Ultra 1400

  • Page 1 Ultra ® 1400 Series User’s Guide Dispenser Electronic pdf files of EFD manuals are also available at www.efd-inc.com/manuals.html Ultra 1400 Ultra 1415 ® A NORDSON COMPANY...
  • Page 2 Introduction Welcome to the Ultra 1400 Series User’s Guide, designed to help you maximize the usefulness of your new dispenser. Please spend a few minutes to become familiar with the controls and features. Follow our recommended testing procedures. Review the helpful information we have included, which is based on more than 30 years of industrial dispensing experience.
  • Page 3: Table Of Contents

    Warranty ........... . . Back Cover This manual is for the express and sole use of EFD dispenser purchasers and users, and no portion of it may be reproduced in any form.
  • Page 4: Safety

    Intended Use Use of EFD equipment in ways other than those described in the documentation supplied with the equipment may result in injury to persons or damage to property. Some examples of unintended use of equipment include: •...
  • Page 5 Clean, maintain, test and repair equipment according to the instructions in your equipment documentation. • Use only replacement parts that are designed for use with original equipment. Contact your EFD representative for parts information and advice. Action in the Event of a Malfunction...
  • Page 6: Specifications

    Humidity: 85% RH at 30ºC non-condensing Height above sea level: 2000 meters max (6,562 feet) Meets or exceeds CE and CSA requirements Ultra 1400 Air input: 80 to 100 psi (5.5 to 6.9 bar) Air output: 0 to 100 psi (0 to 6.9 bar) 15.0 cm...
  • Page 7: Getting Started

    Unpack the unit. • Now is a good time to activate your Two Year Warranty. Register the warranty online at www.efd-inc.com/warranty/two. Or if you prefer, follow the instructions in the enclosed “Welcome” letter to contact your EFD representative. Install Barrel Holder •...
  • Page 8 • Check the voltage label to be certain it is set to the available power. The Ultra 1400 is shipped with the fuse cartridge set for 120 VAC input. • To change the voltage, remove the voltage selector from the cartridge, rotate it and position the correct voltage to show through the cartridge window.
  • Page 9 Getting Started Connect Air Output • Push in the black, male quick-connect from the EFD adapter assembly provided into the front of the Ultra 1400. • Twist clockwise to lock. • See page 17 for Initial Test Procedures. air output...
  • Page 10: Features And Controls

    Features & Controls: Front Panel teach steady mode decimal button digital display pressure gauge time set buttons air output vacuum regulator air pressure regulator Digital Display • Teach button . In Teach mode, you can “teach” the deposit based on physical size. •...
  • Page 11: Features And Controls

    In Timed mode, the Ultra 1400 will dispense a single deposit each time you press the foot pedal. The deposit size is based on the dispense time and air pressure settings.
  • Page 12: Back Panel

    I/O connection Air Input Port • Push one end of the 6 mm air input hose into the back of the Ultra 1400. A standard air hose is provided. • Connect the other end of the air input hose to your plant air supply.
  • Page 13: Input/Output Connection

    Back Panel Input / Output 9 Pin Interface Connector The Ultra 1400 may be initiated with a 5 to 24 VDC signal across pins 1 and 2. The signal can be momentary (no less than 0.01 seconds) or maintained. A new cycle will begin once power is removed and then applied again.
  • Page 14: Vacuum Control

    Control Using Vacuum to Make Deposits of Watery-Thin Fluids The Ultra 1400 vacuum control allows low viscosity fluids, even water, to be consistently dispensed without dripping between cycles. A vacuum is exerted above the fluid in the barrel to prevent dripping.
  • Page 15: Filling The Syringe Barrel

    For watery solvents and cyanoacrylates, request the blue EFD LV Barrier piston, available in 3cc and 10cc sizes. If you are dispensing an RTV silicone and find that the piston bounces and causes stringing, request the EFD orange, flat wall piston. Filling procedure for pourable...
  • Page 16: Syringe Barrel Loaders

    1. You could use the EFD #920BL barrel loader. Pack the fluid into the 12 ounce cartridge as shown. Then place the pre-filled cartridge into the barrel loader. Using air pressure, the barrel loader fills the syringe barrel (with a piston installed) from the bottom up.
  • Page 17: Test Procedures

    Please follow these instructions to test each function. Use the convenient Dot Standards sheet included in your dispensing kit. Setup for Testing 1. Attach an EFD syringe barrel filled with your assembly fluid to the adapter assembly as shown. 2. Keep the vacuum shut off during initial testing.
  • Page 18: Test Procedures

    If you have any questions at this point, please call us now. In the USA, call 800-556-3484 between 8:30 a.m. and 5:30 p.m. Eastern time. In Europe, call +44 (0) 1582 666334. In Asia, call +86 (21) 5854 2345. In all other areas, call your authorized EFD distributor or +1-401-434-1680.
  • Page 19: Schematic / Parts List

    Schematic 1400 and 1415 Parts List 1. 2024-6MM ..6 mm OD urethane tubing 12. 2002SCR ..Replacement screen for regulator* 2. 2001C ..Gauge 0-100 psi (0-6.9 bar) 2001B .
  • Page 20: Troubleshooting

    Check to be sure you are not in Steady mode. inoperative Note: The EFD timer is very reliable. Any failure will be total, so that no inconsistency is possible. Most questions regarding the timer are resolved by simply turning Steady mode off.
  • Page 21: Helpful Hints

    Hints Helpful Hints 1. There are three core variables to the Ultra 1400 dispenser: time, pressure and vacuum. Adjust just one of these at a time, in small increments, to achieve the correct deposit. 2. Another variable is tip size. Choose the right tip for the deposit type. Remember, smaller tips require more pressure and more time.
  • Page 22: Productivity Tools

    Specify EFD part #2429. Stiff arm barrel holder This stiff arm mounts to the cabinet and securely holds the syringe barrel in a fixed position. Specify EFD part #2434. Ergonomic hand grip Ergonomic grip fits all sizes of syringe barrels from 3cc to 55cc.
  • Page 23 (EFD part #2000F756). exhaust / vacuum Filter muffler Attaches to the Ultra 1400 exhaust port and filters output air to meet Fed 209-B (0.5 micron particulates). Designed for use in cleanroom environments. Specify EFD part #2170FT.
  • Page 24: Warranty

    EFD Two Year Limited Warranty All components of EFD dispensers are warranted to the original end user for two years from date of purchase. Within the period of this warranty, EFD will repair or replace free of charge any defective component on return of the part, or the complete dispenser, prepaid to the factory.

This manual is also suitable for:

Ultra 1415

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