Related Manuals for EFD 1000XL
Summary of Contents for EFD 1000XL
- Page 1 Operating Guide 1000 Series Dispensers 1000XL 1000D • ® In the US: 800-556-3484 In the UK: 0800 585733 In Mexico: 001-800-556-3484 A NORDSON COMPANY...
- Page 2 30 years of industrial dispensing experience. Most questions you will have are answered in this Guide. However, if you need assistance, please do not hesitate to contact EFD or your authorized EFD distributor. In the US, call 800-556-3484.
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Page 3: Table Of Contents
Suggestions & Reminders ............26 Components Reorder ..............27 Ten Year No-fault Warranty ............28 This manual is for the express and sole use of EFD Meets applicable CSA and CE requirements. dispenser purchasers and users, and no portion of this manual may be reproduced in any form. -
Page 4: Getting Started
1000 Series Specifications dures for the 1000XL and 1000D dispensers. Input voltage: Selectable If you have the 1000XL, first review pages 6 - 9 which illustrate how 100/120/220 VAC 50/60 Hz 16/13 VA to hook up the dispenser and what the controls do. -
Page 5: First Steps
Air pressure should be between 80 and 100 psi (5.5 to 6.9 bar). (Bottled nitrogen can be used.) If you are not using an EFD five-micron filter regulator #2000F755, be certain your plant air is properly filtered and dry. - Page 6 Output from regulator Power should be a minimum of 80 psi, cord maximum of 100 psi. Foot pedal Air input assembly hose Check voltage label on dispenser Adapter assembly 1000XL Blue Male quick-connect, test fluid insert and twist to lock...
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Page 7: 1000Xl - Hookup
1000XL -- Hookup Connect the air input hose to a plant air source. Set plant air supply within 80 to 100 psi (5.5 to 6.9 bar). Where required, use an EFD five-micron filter regulator #2000F755 (see Warranty). Attach the air input hose coupling to the dispenser. Pull back metal ring to attach to dispenser. - Page 8 CONTROLS and CONNECTIONS Air pressure Time Barrel Air gauge regulator control Vacuum gauge vacuum control Cycle LED Air output Power Timer quick-connect switch bypass Voltage selector and fuse cartridge Cover screw Air input Vacuum transducer Power input air exhaust port receptacle...
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Page 9: 1000Xl - Setup For Testing
1000XL -- Setup for Testing Power switch should be off. The amount of material dispensed each cycle depends on the combination of air pressure, time of air pulse, viscosity of material and dispensing tip size. The first step is to remove the tip cap from the pre-filled barrel of blue test material (twist and pull). - Page 10 Plant air, 125 psi maximum to regulator. Output from regulator Power should be a minimum of 80 psi, cord maximum of 100 psi. Foot pedal Air input assembly hose Check voltage label on dispenser Adapter assembly 1000D Male quick-connect, Blue insert and twist to lock test fluid...
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Page 11: 1000D - Hookup
1000D -- Hookup Connect the air input hose to a plant air source. Set plant air supply within 80 to 100 psi (5.5 to 6.9 bar). Where required, use an EFD five-micron filter regulator #2000F755 (see Warranty). Attach the air input hose coupling to the dispenser. Pull back metal ring to attach to dispenser. - Page 12 CONTROLS and CONNECTIONS Air pressure Time Cycle Air gauge regulator control Air output Power Timer bypass quick-connect switch Foot pedal Voltage selector Cover screw receptacle and fuse cartridge Air input Solenoid Power input receptacle...
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Page 13: 1000D - Setup For Testing
1000D -- Setup for Testing Power switch should be off. The amount of material dispensed each cycle depends on the combination of air pressure, time of air pulse, viscosity of material and dispensing tip size. The first step is to remove the tip cap from the pre-filled barrel of blue test material (twist and pull). -
Page 14: Testing The 1000 Series Dispensers
Testing the 1000 Series Dispensers Making Timed Deposits You are now ready to test the pre-filled, nontoxic, blue test fluid. This material is representative of thick, non-leveling fluids like sealants, pastes or greases. Check your initial settings: Pressure Timer A) Air gauge reads 30 psi B) Timer is set at #7 C) Green tapered tip is on the test barrel D) Power and timer bypass switches are on. - Page 15 Changing Deposit Size, Drawing Stripes The dot size is determined by the tip diameter, the air pressure output setting and the pulse time. For large dots, use a large tip, higher pressure and more time. Normally, you want to use as short a time pulse as possible.
- Page 16 Advanced Dispensing System If you dispense thick fluids, several problems may For Thick Fluids occur. First, the repetitive air cycles can bore tunnels through non-leveling fluids, causing spitting and inconsistent deposits. Second, thick Air Pressure Air Pressure fluids contain trapped air that leads to drooling and oozing.
- Page 17 If you use low to medium viscosity fluids, the white For Thin Fluids ™ SmoothFlow piston has several advantages. First, vacuum adjustment is much less sensitive. Second, the piston prevents fumes from the fluid being exhausted into the work environment. Third, the piston prevents fluid backflow into the dis- penser if the barrel is inadvertently turned upside down.
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Page 18: How To Use The Vacuum Control
How to Use the Vacuum Control (1000XL only) The vacuum control allows low viscosity fluids, even water, to be consistently dispensed without dripping between cycles. The vacuum exerts a negative pressure on the fluid in the barrel and prevents dripping. - Page 19 Now the fluid is in proper balance. It does not bubble or drip. Repeat tests as before, keeping the air pressure low and adjust- ing the time for different deposit sizes. Contact EFD if you have Use an EFD filter trap (#1000FLT-Y).
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Page 20: Loading The Barrel Reservoirs
Loading the Barrel Reservoirs Caution: Do not completely fill barrels. The optimum fill is a maximum 2/3 of the barrel capacity and 1/2 of the barrel capacity when using the LV Barrier ™ If the fluid you are dispensing is pourable, take the barrel, twist on a tip cap and pour your fluid in. - Page 21 Here are a few suggestions that can help keep your work area clean, save time and reduce the chance of entrapped air in the fluid. 1. You could use the EFD #920BL barrel loader. Pack the fluid into the 12 ounce cartridge as shown. Then place the pre-filled cartridge into the barrel loader.
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Page 22: Now, Test Your Fluid
EFD in the USA. If you find you need more reservoir capacity than 55cc, consider the 2 1/2, 6 or 12 ounce cartridges. Contact EFD for assistance and specific recommendations based on your application. Tip Selection The EFD 5100 Component Kit included with the dispenser contains a complete selection of disposable tips. -
Page 23: Troubleshooting
1. Check to be sure timer bypass switch is off (yellow light out). TIMER SEEMS INOPERATIVE 2. Check DIP switch positions (see page 25). Note: The EFD timer is very reliable. Most questions about the timer are resolved by simply turning the timer bypass switch off (yellow light out). -
Page 24: Replacement Parts List
Air input hose* 26. 2-2002 1000D regulator assembly 0 to 100 psi (0 to 7.0 bar) 27. 2-2002-XL 1000XL regulator assembly 0 to 100 psi (0 to 7.0 bar) 28. 2001B 0 to 15 psi (0 to1.0 bar) gauge 29. 2178 Fitting 1/8 NPT x 1/4 barb elbow brass 30. -
Page 25: Programmable Timer
Programmable Timer The heart of each 1000 Series dispenser is the EFD advanced solid- DIP Switch Settings state, digital timer with programmable time ranges and choice of Momentary (press the foot pedal once) or Maintained (hold foot 1 2 3 4 pedal down during time cycle) initiation modes. -
Page 26: Suggestions & Reminders
Adapter hose support keeps air hose off the work area. 6. Depending on the type of work you are doing, it may be easier to bring the work to the barrel. Mount the barrel on the EFD stand #7300A. - Page 27 ™ ULTRA System Dispensing Components For complete selection and technical details, please refer to EFD Catalog and price list. Barrel adapter assemblies Smooth-flow tapered tips ™ Molded one-piece, yellow, SnapLok adapter Molded polyethylene with UV block. Packaged head with Buna N O-ring, flexible 5/32" OD (50) tips per see-through box with covers for easy hose, male quick-connect and safety clip.
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Page 28: Ten Year No-Fault Warranty
EFD Ten Year No-fault Warranty All components of EFD dispensers are warranted to the original end user for ten years from date of purchase. Within the period of this warranty, EFD will repair or replace free of charge any defective component, regardless of fault, on return of the part, or the complete dispenser, prepaid to the factory.