AUX ASW-H09A4/SAR1DI Service Manual

AUX ASW-H09A4/SAR1DI Service Manual

For split wall mounted series r410a dc inverter
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FOR Split Wall Mounted
Series R410a DC Inverter
ASW-H09A4/SAR1DI
ASW-H12A4/SAR1DI
2008

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Summary of Contents for AUX ASW-H09A4/SAR1DI

  • Page 1 FOR Split Wall Mounted Series R410a DC Inverter ASW-H09A4/SAR1DI ASW-H12A4/SAR1DI 2008...
  • Page 2: Table Of Contents

    CONTENTS Product Specifications…………..……………………………………………..1 Dimensions………………………………………….………………………………2 Refrigeration Cycle Diagram……………………………………………….…3 Remote Controller Instructions………………..……………………………4 Brief Introduction Of Installation………………………………………….16 Wiring Diagram………………………………………….……………………….20 Operation Details…………………………………………………………..…..22 Disassembly Of The Parts…………………………..……………..………..36 Exploded Pictures……………………………………………………………...40...
  • Page 3: Product Specifications

    Product Specifications Model Name ASW-H09A4/SAR1DI ASW-H12A4/SAR1DI Item Cooling Capacity 9000(4947-10918) 12000(5459-12624) BTU/h Heating Capacity 9400(4777-11260) 12000(5459-14330) Cooling 820(380-1350) 950(500-1500) Input Heating 950(380-1540) 1150(430-1600) Cooling 3.57(1.50-5.90) 4.12(1.70-6.50) Rated Current Heating 4.13(1.70-6.70) 5.00(1.90-7.00) Cooling 10.4(8.09-13.0) 11.5(8.4-10.9) E.E.R BTU/h.W Heating 9.88(7.31-12.6) 10.4(9.0-12.7) Dehumidifying...
  • Page 4: Dimensions

    Dimensions (1) Indoor unit MODEL ASW-H09A4/SAR1DI ASW-H12A4/SAR1DI (2) Outdoor unit MODEL ASW-H09A4/SAR1DI ASW-H12A4/SAR1DI...
  • Page 5: Refrigeration Cycle Diagram

    Refrigeration Cycle Diagram Pipe size (Diameter: Ø) Max. Piping Length Max. Elevation MODEL Liquid(inch) Gas(inch) ASW-H09A4/SAR1DI ASW-H12A4/SAR1DI...
  • Page 6: Remote Controller Instructions

    Remote Controller Instructions...
  • Page 18: Brief Introduction Of Installation

    Brief Introduction Of Installation The installation of air-conditioner should meet with the “Installation Instruction”. The machine must be installed correctly by professional technicians according to the “Installation Instruction”. (1) Guide to customer ①The customer should provide a suitable power supply source, its voltage should be in the range of 90-110% of its rated voltage.
  • Page 19 3. Installation Outdoor Unit: ① The outdoor unit must be firmly fixed to avoid falling in strong wind. ② Install on the cement base as in the drawing. ③ If it is installed at seaside or at a place high above the ground and with strong wind, the AC should be installed against the wall to ensure the normal operation of the fan and the blocking plate should be used.
  • Page 20 (5)Pipe Connection ① Connect the pipe to the unit: point to the center of pipe and fasten the connection screw at first by hand and then by wrench until it is tightly fastened. The fastening direction is shown in the picture. ②...
  • Page 21 (7)Expelling the air in the pipes and the indoor unit Expelling the air: humid air in the refrigerating system might cause trouble of compressor. ①Take off the cover from the stop valve and T-branch valve. ②Take off the auxiliary cover from the T-branch valve. ③Turn the stop valve rod anti-clock wise to an angle of 90 degree, keep it open for 8 seconds and close the valve.
  • Page 22: Wiring Diagram

    Wiring Diagram 1. Indoor Unit Electric Chart Step Motor Fan Motor Transformer Display receive Panel Controlling board Power plug ~220-240V/50Hz 8R032GRN861.0017 Temperature Indoor Unit Electric Chart To Outdoor Unit Sensor...
  • Page 23: Temperature Sensor

    2. Outdoor Unit Electric Chart Temperature Sensor Fan Motor Orientation Valve 4WV_L 4WV_N EXHAUST power board N(-) DC_N DC_P DC_P+ CON17 CON19 L_IN N_IN L_OUT N_OUT DC_P(+) DC_N(-) +15V +15V +12V +5V DC_P(+) DC_N(-) DC_N DC_P DC_P+ CON6 PFC board IPM board AC_N AC_L...
  • Page 24: Operation Details

    Operation Details Main functions note Remark: Tr: Tr means indoor environmental temperature Te: Te means indoor temperature of evaporator Ts: Ts means temperature setting Tc: Tc means outdoor temperature of evaporator Td: Td means discharge temperature of compressor Ta: Ta means outdoor environmental temperature 1.
  • Page 25 4、output frequencies: F = Fo + ΔF ΔF =Kp×(En+1- En)+ Ki×En+1 + Kd×(En+1 - 2En + En-1) Fo=20, Kp=6.0, Ki=8.0, Kd=2.0 (EEEPROM can adjust) a .Frequency range: 20Hz~85Hz,if F<20Hz, 20Hz is the bottom;if F>85Hz,85 Hz is the top. b. En+1=Tr-Ts,En+1 range: -3 ~+13 c.
  • Page 26: Dehumidification Mode

    comptressor:75HZ. When30℃≤Ta<47℃,it open as cooling mode normal, the maximum work frequency of compressor:85Hz When16℃≤Ta < 30℃, it open as cooling mode normal, the maximum work frequency of compressor 65Hz When Ta<16℃,the maximum work frequency of compressor 37Hz. 4. Dehumidification mode 1、...
  • Page 27 4、Output frequency: F = Fo + ΔF ΔF =Kp×(En+1- En)+ Ki×En+1 + Kd×(En+1 - 2En + En-1) Fo=20, Kp=6.0, Ki=8.0, Kd=2.0 (EEEPROM can adjust) a.Frequency range: 20Hz~85Hz;If F<20Hz,the less should be 20Hz;If F>85Hz ,the most should be 85Hz; b. En+1=Ts - Tr,the range of En+1:-3 ~ +13; c.If En+1≤-2,it continue at 2 min and then shut down the compressor;...
  • Page 28 b)、When 25 ≤Te <30 ,indoor motor run at the lower wind speed as soon as it ℃ ℃ operates.If Te still at upper trend ,it should be Te<30 and indoor motor blow lower ℃ wind speed; c)、When 30 ≤Te <38 ,indoor motor run at the low wind speed; ℃...
  • Page 29 recalculate when compressor run continuely over 5min; 2)Through test the temperature of sensor of Tc & Ta and meet the following condition at the consecutive 5min: Tc≤C×Ta-α And C:Ta<0℃,C=0.8 Ta≥0℃,C=0.3 Ta≥0℃,C=0.3 Should be H when it’s easy to frost,L when it’s hard to frost,M when it’s done. The restrictment of temperature for anti-frost: When the data is only C×Ta-α≤2 ,it’s able to take the frost away.
  • Page 30 The highest frequency should be 60Hz and indoor motor blow the low wind speed at the heating & sleep mode. Temperature setting Temperature 降低 2℃ 再降低 2℃ 7h(end the sleep,off) NINE Timing The highest timing should be 24h,1min as unit,can’t cancel timing at the single timing and no change to mode and indicator light run when timing has been made.
  • Page 31 if 7 ≤ Te <11 the frequency of the compressor will increase in the rate of 1Hz/10s ℃ ℃ frequency if 6 ≤ Te <7 the compressor frequency remains unchanged; ℃ ℃ if 0 <Te <6 the frequency of the compressor will decline in ℃...
  • Page 32 The above protection will go on until Td ≤85 ℃ and it stops working more than 3 min, then the compressor will resume normal operation; When the compressor restart again, if Td reaches more than 110 again within 15 min, the ℃...
  • Page 33 11、Compressor delay protection The start of the compressor will delayed for 3 min if t he outdoor unit is in charged state, and if it is in non-charged state , the outdo or compressor will start without delay. There is no such delay protection within 3 min for the first power-on.
  • Page 34 2 shinning times possible reas ons for faults ⑴.outdoor temperature sensor abnormal ⑵.outdoor defrosting sensor abnormal ⑶.compressor venting temperature abnorma ⑷.compressor venting temperature too h ⑸.outdoor communication abnormal’ ⑹.communicating with IPDU module abnormally PROM data abnormal ⑺.E ⑻.IPDU abnormal; exceeding max turning value ⑼.IPDU abnormal;...
  • Page 35 Position 6, (full opening) position 5 (heating base point ) position 4( refrigerating waving end) position 3( heating waving end) position 2 (refrigerating base point) position 1 (full closing) 11. Wind Speed Choosing Function When running normally, wind speed will work as normal controlling speed for every model. Unit;...
  • Page 36 output negative ion; In case that Negative ion function is started, press the Negative ion function button on the remote control, negative ion electrical apparatus on the controller close, he whole machine will not output negative ion 14. “I Feel” Function 1、Enter method press”I Feel”...
  • Page 37 4、if quit high efficiency running automatically, run as the status that’s set previous of refrigerating and heating high efficiency running, when remote control quit, run as the status that adjuster set.. 5、When there is protecting, there will be no excessive high wind, if frequency doesn’t reach 80Hz, excessive high wind is not allowed.
  • Page 38: Disassembly Of The Parts

    Disassembly Of The Parts Attention: Turn off the air-conditioner and pull out the plug of the power supply before the service. 1. Indoor unit: Part Operation Process Remark 1) Turn off the air-conditioner and cut off the power supply; 2) Tear the adhesive tape sticking to the panel;...
  • Page 39 outdoor unit’s interconnection cord and power supply cord from the terminal of the electrical box. 4) If the main PCB board is loosed by chance, remove it away; 1) Do No.”1” , “2” and “3” firstly; 2) Offload the connecting pipe; 3) Offload the tube clip at the rear;...
  • Page 40: Outdoor Unit

    2. Outdoor unit: Part Operation Process Remark 1) Screw off one fastening bolt from the electrical box cover, and offload the box cover; 2) Pull out the interconnection cord from the electrical box; 3) Screw off the five fastening bolts from the cover board, and offload the board;...
  • Page 41 1) Do No.”1” and “2” firstly; 2) Screw off the two fastening bolts; Condenser 3) Weld off the inlet and outlet tube; 4) Offload the condenser. 1) Do No.”1” , “2”and “3” firstly; 2) Open the cover of compressor, release the connection cord. Compressor 3) Weld off the inlet and outlet tube;...
  • Page 42: Exploded Pictures

    Exploded Pictures (1) Indoor unit exploded picture (ASW-H09A4/SAR1DI)
  • Page 43 PARTS LIST OF INDOOR UNIT EXPLODED PICTURE (ASW-H09A4/SAR1DI) Chinese Name Name Qua. 过滤网 Filter 中框 Medium frame 导风叶片 Vertical air-blade 导风门 Horizontal air-blade 导风架泡沫 Foam of air blade holder 导风架 Air-vent holder 蒸发器支架 Left plastic-crutch for evaporator 底座盖板 Cover of chassis 贯流风叶...
  • Page 44 (2) Outdoor unit exploded picture (ASW-H09A4/SAR1DI)
  • Page 45 PARTS LIST OF OUTDOOR UNIT EXPLODED PICTURE (ASW-H09A4/SAR1DI) Chinese Name Name Qua. 面板网罩 Panel net 面板组件 Panel 顶盖板 Top cover board 轴流风扇 Axial-flow fan 风扇电机 Fan motor 电机支架 Motor bracket 冷凝器总成 Condenser assembly 冷凝器夹块 Condenser clamp 冷凝器海绵 Condenser sponge 背部钢丝网罩...
  • Page 46 (3) Indoor unit exploded picture (ASW-H12A4/SAR1DI)
  • Page 47 PARTS LIST OF INDOOR UNIT EXPLODED PICTURE (ASW-H12A4/SAR1DI) Chinese Name Name Qua. 中框 Medium frame 导风架 Air-vent holder 导风门 Horizontal air-blade 导风叶片 Vertical air-blade 蒸发器支架 Left plastic-crutch for evaporator 贯流风叶 Through-flow fan 底座盖板 Cover of chassis 底座 Chassis 挂板 Mounting plate 管路压攀...
  • Page 48 (2) Outdoor unit exploded picture (ASW-H12A4/SAR1DI)
  • Page 49 PARTS LIST OF OUTDOOR UNIT EXPLODED PICTURE (ASW-H12A4/SAR1DI) Chinese Name Name Qua. 面板网罩 Panel net 面板组件 Panel 顶盖板 Top cover board 轴流风扇 Axial-flow fan 风扇电机 Fan motor 电机支架 Motor bracket 冷凝器总成 Condenser assembly 冷凝器夹块 Condenser clamp 冷凝器海绵 Condenser sponge 背部钢丝网罩...
  • Page 50 ADD:NO.1166 North MingGuang Road(AUX Technology Park),Jiang Shan Town,Ningbo,Zhejiang,P.R.China TEL:86-574-88220826 FAX:86-574-88220720 Http://www.cnaux.com E-mail:auxsales@mail.auxgroup.com...

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Asw-h12a4/sar1di

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