10. Exploded Views and Parts List ................65 10-1 Indoor Unit ..........................65 10-2 Outdoor Unit ......................... 66 11. Removal Procedure ....................67 11-1 Indoor Unit ........................... 67 11-2 Outdoor Unit ......................... 72 Appendix ........................81 AUX Common Sensor R-T Analysis Table ..................81...
2. Outline Dimension Diagram The following data is for reference only and the actual size may vary. 2-1 Indoor Unit(Unit: mm) 2-1 Outdoor Unit(Unit: mm) 1.3PA...
4. Function and Control 4-6 Q-Style 1) Remote Controller Introductions ● Carefully read this “instructions” for safe and correct use of the air-conditioner. ● Carefully keep the “instructions” manual as it can be referred to at any time. ● There is a certain model of buttons that are not colored ...
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* Press this button to turn on/off the unit. * This will clear the existing timer and SLEEP settings. 2. MODE Button * Press this button, you can select the running mode as follows: Note: HEAT mode is not available for cool only units. 3.
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position. 10. U/D SWING Button * Press this button to activate up/down swing and press it again to fix the swing position. 11. HEALTH * When the unit is on, press MENU button ,then press , to choose “HEALTH” character, when the “HEALTH” character will blink, and press the “OK” button to highlight (not highlight) the “HEALTH”...
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causes fungus and strange smell and is harmful to the health. * When the unit is off, press the “MENU” button, then to choose the “Anti-F” character , when the “Anti-F” character will blink, and press the “OK” button to highlight (not highlight) the “Anti-F” character , which will activate (deactivate) the Anti-F function.
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Cooling/Heating operation mode 1. Press the “MODE” button, select the Cooling or Heating operation mode. 2. By pressing the “ + ”or “ - ”button, you can set the temperature range from 16℃ (60℉)~32℃(90℉), the display changes as you touch the button. 3.
2. HEAT and ELE.H functions are not available for cool only models, thus these two buttons do not work correspondingly. 5. Refrigerant System Diagram 5-1 Cooling Only 2 Cooling Mode Indoor Unit Outdoor Unit 3 Cooling Cycle Steam-gas of low pressure Indoor heat exchanger Compressor (Evaporation)
5-2 Cooling & Heating 4 Cooling Mode Indoor Unit Outdoor Unit 5 Cooling Cycle Steam-gas of low pressure Indoor heat exchanger Compressor (Evaporation) (Compression) 4-way valve (Heat pump only) Liquid of low pressure Gas of high pressure (also a little gas) &...
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6 Heating Mode Indoor Unit Outdoor Unit 7 Heating Cycle Gas of high pressure & temperature Indoor heat exchanger Compressor (Evaporation) (Compression) 4-way valve (Heat pump only) Super cooled liquid of low pressure Steam-gas of low pressure Super cooled liquid of high pressure Capillary Outdoor heat exchanger...
8. Installation 8-1 Notes for Installation Important Notices Before installation, please contact with local authorized maintenance center, if unit is not installed by the authorized maintenance center, the malfunction may not solved, due to discommodious contact. The air conditioner must be installed by professionals according to the national wiring rules and this manual.
The minimum clearance between the air conditioner and the combustibles is 1.5 The power cable enables communication between the indoor and outdoor units. You must first choose the right cable size before preparing it for connection. Grounding Requirements ...
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10 Mounting plate 1. The wall for installation of the indoor unit shall be hard and firm, so as to prevent vibration. 2. Use the "+" type screw to fasten the peg board, horizontally mount the peg board on the wall, and ensure the lateral horizontal and longitudinal vertical. 3.
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13 Drain pipe connection 1. Remove the mountings and pull the indoor unit pipe out of the housing. 2. Connect the connecting pipe to the indoor unit: Aim at the pipe center, tighten the Taper nut with fingers, and then tighten the T nut with a torque wrench, and the direction is shown in diagram on the right.
●Ground wire: Remove the grounding screw out of the electric bracket, cover the grounding wire end onto the grounding screw and screw it into the grounding hole. ● Fix the cable reliably with fasteners (Pressing board). ● Put the E-parts cover back in its original place and fasten it with screws. Wiring Diagram NOTE: ※...
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20 Install the connection pipe Connect the Outdoor Unit with Connecting Pipe: Aim the counter-bore of the connecting pipe at the stop valve, and tighten the Taper nut with fingers. Then tighten the Taper nut with a torque wrench. ★When prolonging the piping, extra amount of refrigerant must be added so that the operation and performance of the air conditioner will not be compromised.
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22 Wiring diagram Wiring Diagram NOTE: ※ This manual is usually includes the wiring mode for the different kind of A/C. We cannot exclude the possibility that some special type of wiring diagrams are not included. ※ The diagram are for reference only. If the entity is difference with this wiring diagram, please refer to the detailed wiring diagram adhered on the unit which you purchased.
★Vacuum Pumping Method (R410A refrigerant evacuation must use the vacuum pumping method) Before working on the air conditioner, remove the cover of the stop valve(gas and liquid valves)and be sure to retighten it afterward.(to prevent the potential air leakage) 1. To prevent air leakage and spilling tighten all connecting nut of all flare tubes. 2.
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② If the water drain is smooth. ③ If the wiring and piping are correctly installed. ④ Check that no foreign matter or tools are left inside the unit. ★ Leak test of the refrigerant Depending on the installation method, the following methods may be used to check for suspect leak, on areas such as the four connections of the outdoor unit and the cores of the cut-off valves and t-valves: ①...
9. Maintenance 9-1 Troubleshooting Guide Many error codes many appears on this air conditionor, and this troubleshooting guide is prepared for the maintenance personnel to detect the error position and the parts to be replaced during the troubleshooting process. In this Guide, the Troubleshooting Method is guided by the Error Name, and the Reference Code under the General Index is the error code of the Indoor Unit of the mainstream model supplied by the Company.
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Refrigeration Overload Protection Exhaust Protection Indoor High Temperature Protection Anti-freezing Protection in Refrigeration Room Overcurrent Protection Function protection prompt of frequency See the Error List conversion Outdoor Unit machine Troubleshooting Guide on Category-L Failures See the Error List (Subdivided Failures) Example: Cause: explain the principle of the specific error.
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(1)E0- Overcurrent Protection of Indoor Unit Cause: The main PCB detects that the working current of the system exceeds the upper limit of protection, and will indicate "indoor unit overcurrent protectin:. The air conditioner stopps running for Explanation of error protection and displays the failure code E0.
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(2)E1- Indoor Unit temperature sensor error Cause: The detection of short circuit or open circuit of Indoor Unit temperature sensor during the inspection of main PCB in the Indoor Explanation of Unit machine, indicated by “Indoor Unit temperature sensor error”. error Inspection path: Sensor→Sensor wire→Connectors→Indoor Unit main PCB...
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Most Indoor Unit temperature sensors of the frequency conversion machine have a resistance value of 15KΩ. Do not use improper sensor during repairing and maintenance, or it may led to the wrong temperature sensing of the machine, the start error or shutdown error. You can switch the air conditioner to the “Blowing”...
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Most Indoor Unit temperature sensors of the frequency conversion machine have a resistance value of 20KΩ. Do not use improper sensor during repairing and maintenance, or it may led to the start of protection mode due to wrong temperature sensing of the machine, or the protection error. In case a sensor with the resistance value over 20KΩ...
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Most Indoor Unit temperature sensors of the frequency conversion machine have a resistance value of 20KΩ. Do not use improper sensor during repairing and maintenance, or it may led to the start of anti-frosting or overheat protection mode due to wrong temperature sensing of the machine.
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(5)E4 -Indoor Unit motor error of wall mounted air conditioner(PG motor) Cause: PG motor is equipped with speed feedback signal line. When the feedback signal of speed is not received by the Indoor Unit main PCB, it has no way to recognize the rotating speed of motor, which will be indicated as “Indoor Unit motor error”.
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(6) E4- Indoor Unit motor error of wall mounted air conditioner (DC motor) Cause: The Indoor Unit motor of some highly energy efficient models is DC motor using a green plug through which the Indoor Unit main PCB can drive the motor and sense the current rotational speed feedback.
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(7) E5(5E) -Indoor Unit and Outdoor Unit communication error Cause: The frequency converter needs Indoor Unit and Outdoor Unit communication.When the communication cannot be reached, the Indoor Unit and Outdoor Units will indicate “Indoor Unit and Outdoor Unit communication error”. Only “Indoor Unit main PCB, connecting cable and Outdoor Unit main PCB”...
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When the Outdoor Unit not power on: If the Indoor Unit terminal board does not transmit 220V power, replace the Indoor Unit main PCB; if the Outdoor Unit terminal board has 220V power, first check if (fuse, reactor and bridge rectifier) are normal. There is still something wrong, replace the whole set of Outdoor Unit control unit;...
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(8) Eb –Indoor EE Failure Cause: Many parameters need to be preset for the running of the indoor unit of the air conditioner and such parameters are placed in a data storage 8-feet chip, which is called "EEPROM" or "EE" for short. The motor on the Indoor Unit main PCB can only work after reading the data stored in EE and if not read, the failure code "Outdoor EE Failure"...
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(9) F0- Outdoor Unit DC motor error (3-core terminal motor) Cause: Our frequency changing Outdoor Unit uses the 3-lead-wire DC motor, or “Outdoor Unit driven DC motor” for short, after 2012. It has no speed feedback circuit but 3 drive lead wires and its driving Explanation of principle is similar to that of the compressor.
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(10) F1 -Module protection error Cause: The power module is the part to directly drive the compressor to work. It can protect the machine in time when overcurrent, overvoltage or overheat occurs and stops the compressor from working. It will, at the same time, send “shutdown request” to the Explanation of module panel.
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1. Is the order of compressor wires not correct, which makes the compressor rotate reversely? Try exchanging the compressor wires on U-V phase to see if the problem can be solved? 2. Check if the supply voltage is unstable and highly volatile, and test if the system pressure is normal.
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(11) F2- PFC protection error Cause: PFC board is a component of the inverter air conditioner for power factor correction and voltage boosting. When the PFC board cannot perform power calibration as normal because of overcurrent and Explanation of overvoltage, it will indicate “PFC protection error” and its function error may also be integrated with the module panel or main PCB.
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(12) F3- Compressor out-of-step error Cause: The module panel will constantly test the current of lead wires of the compressor and calculate the position of the rotator of the compressor when driving the compressor to work. When the compressor deviates far from the normal operating status , it will indicate “compressor out-of-step error”...
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For the “compressor out-of-step error” and “module protection error”, the former is calculated by the main chip of the module panel and the latter is detected by the power module itself. They are abnormal operating phenomenon of the compressor essentially. If there is Special attention uncertainty about either error, analyze both together with similar method.
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(14) F5 -Compressor top head sensor error Cause: The compressor top head sensor is a compressor top head temperature protection switch most of the time. It keeps closed (short circuit) when the compressor temperature is normal and switches off Explanation of (open circuit) when the temperature is too high.
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(15)F6- Outdoor Unit temperature sensor error Cause: The detection of short circuit or open circuit of Outdoor Unit termperature sensor during the inspection of Outdoor Unit main PCB, Explanation of indicated by "Outdoor Unit termperature sensor error". error Inspection path: Sensor→Sensor wire→Connectors→Outdoor Unit main PCB Tools required Multimeter, 15KΩ...
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(16)F7-OVP or UVP error Cause: All the inverter air conditioners are equipped with voltage inspection circuits, but differnt models of machines have differnt locations for the voltage inspection (on the modue panel or Outdoor Unit main PCB). When the supply voltage is lower than 135V or Explanation of higher than 275V, the inspectio circuit would detect over or under voltage protection signal and send it to the Outdoor Unit main PCB...
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(17)F8-Outdoor Unit main PCB and module panel communication error (exclusive of Outdoor Unit machine of single panel) Cause: Only the models with the module panels separated with the Outdoor Unit main PCBs may have this error. When the machine is running normally, the module panel and the Outdoor Unit main PCB would coordinate with each other on the communication to work and Explanation of...
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Inspection procedure and 1. Replace the Outdoor Unit main PCB directly. key points (19)FA- recirculated sensor error (only models of electronic expansion valves are involved) Cause: The recirculated sensors are only used on machine models of electronic expanssion valves and the back temperature value is considered as the basis for adjustment of the electronic expanssion valve and determination if the four-way valve changes the position Explanation of...
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(20) P2 - High-pressure protection Cause: In standby state or when the equipment is running, the High-pressure switch is disconnected three times (within 20 minutes) Explanation of and reported as "High-pressure protection"; error Inspection path: High-pressure switch cable → connector → High-pressure switch →...
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(21) P3 –Liquid Deficiency Protection Cause: The liquid volume of the system is less than 30%, which leads to non-refrigeration and liquid shortage protection. Inspection path: whether the valves of the outdoor unit are opened → Explanation of error whether the evaporator, condenser, connectoin pipe are damanged or cracked →...
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(22) P4 –Refrigeration Overload Protection Cause: Outdoor coil sensor senses excessive temperature, prevents compressor from overloading, and reduces frequency. Explanation of Inspection path: the system is dirty or blocked → the condenser is error dirty → Outdoor Unit coil sensor is faulated →AC motor not running →...
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(23) P5–Exhaust Protection Cause: the exhaust sensor detects that the exhaust temperature is too high and triggers the exhaust protection shutdown. Explanation of Inspection path: system pressure → indoor / outdoor air inlet → error exhaust sensor → Outdoor Unit panel Tools required Multimeter, pressure gauge, regular 50KΩ...
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(24) P6–Indoor High Temperature Protection Cause: Protection shutdown due to temperature of indoor coil. Explanation of Inspection path: indoor air inlet → indoor unit filter → indoor motor error → indoor coil sensor Tools required Multimeter, pressure gauge, regular 20KΩ exhuast sensor (25℃) for inspection 1.
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(25) P7–Anti-freezing Protection in Refrigeration Room Cause: Protection shutdown due to temperature of indoor coil. Explanation of Inspection path: indoor air inlet → indoor unit filter → indoor motor error → indoor coil sensor Tools required Multimeter, pressure gauge, regular 20KΩ exhuast sensor (25℃) for inspection Frequent Indoor coil sensor...
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(26) P8–Overcurrent Protection Cause: Controller detects AC bus current exceeding the set protection Explanation of value, then limits and reduces the frequency. Inspection path: system blockage → grid voltage→ outdoor unit error controller Tools required Multimeter, pressure gauge for inspection Frequent Grid voltage and outdoor unit controller problematic part...
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( 27 ) Function protection prompt of frequency conversion Outdoor Unit machine Cause: In the regular running of the air conditioner, for some nonfaulted status, it may need the compressor to shut down or limit or lower the frequency so as to protect the normal operating of the entire cooling system (eg.
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6. Over or under pressure protection: this protection is a pilot protection for the "over or under pressure error". When the power pressure is too high or too low but not so high or so low to reach limit for shutting down (within 165V-265V), it would limit and lower the frequency first to reduce the air conditioner's needs for the power to keep teh air conditioner running.
9-2 Display error code of outdoor unit's indicator lights Display by the 3 LED indicator lights on the PCB of the outdoor unit: ○ for off; ● for on; ★ for flashing. Error Name Probable Trouble Location Normal (outdoor Normal, all three lights off for standby ○...
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Indoor Unit room Indoor Unit room temperature sensor, ★ ● ● temperature Indoor Unit main PCB. sensor error Indoor Unit coil Indoor Unit coil sensor, Indoor Unit main ★ ● ○ sensor error PCB. Indoor motor Mechanical jam of motor, Indoor Unit ★...
9-3 Troubleshooting for Normal Malfunction 25 The Foremost Inspecting Items ① The input voltage must be within +10% tolerance of the rated Voltage. If it is not the case, the air-conditioner will probably not work normally. ② Check the connecting cord between indoor unit and outdoor unit to see if it is properly connected.
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26 Fault Diagnosis by Symptom ①No Power Display (1) Items a) Check if the input voltage is correct? b) Check if the AC power supply connecting is correct? c) Check if the output voltage of the manostat L7805 (IC2) is correct? (2) Trouble shooting procedure...
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②The Indoor Motor Does Not Work (1) Items a) Check if the indoor motor is connected correctly to the connector (CN8)? b) Check if the AC input voltage is correct? c) Check if the IC of indoor motor is connected correctly to the connector (CN2)? d) Check if the capacity of indoor motor is connected correctly to the connector (CN8)? (2) Trouble shooting procedure...
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③The Outdoor Unit Does Not Work (1) Items a) Check if the input voltage is correct? b) Check if the wire connection of the outdoor connecting terminal is correct? (2) Trouble shooting procedure...
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④The Step Motor Does Not Work (1) Items a) Check if the input voltage is correct? b) Check if the step motor controlling the up-down movement firmly connected to Cn2? (2) Trouble shooting procedure...
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⑤Heating Mode Can Work, But No Hot Air Blow (1) Check if the set temperature is lower than the indoor temperature? (2) Check if the indoor PCB is connected to the terminal correctly?
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⑥ Remote Control Can Not Work Trouble shooting procedure...
10. Exploded Views and Parts List 10-1 Indoor Unit Part List Part Name Quantity Part Name Quantity Evaporator panel assembly Evaporator left Display board 13.1 side carriage Air louver 13.2 Evaporator part A Filter 13.3 Evaporator part B Medium frame Motor cover decorative strip Left side panel...
(vertical) Air louver 19.7 Terminal board Chassis Control box cover Drain jam Remote controller Medium frame Shaft sleeve wiring cover 9.10 Step motor Screw cover Outlet pipe Bearing assembly assembly Bearing fixed Drain hose chassis Cross flow motor 10-2 Outdoor Unit Part List Part Name Quantity...
Chassis assembly 19.2 Suction pipe assembly Discharge pipe Chassis 19.3 assembly Compressor Motor capacitor footing bolt Base footing Capacitor clamp Partition board Compressor capacitor Panel grille Terminal board Panel Cable clamp Axial flow motor Cable clamp Motor E-parts bracket Motor support Accessories Hanging ear of 26.1...
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Remove front Panel Remove air filter Remove air louver Remove medium frame cover...
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Press down hard on the center frame screw cover Remove the two screw caps Remove medium frame cover screw Remove medium frame...
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Remove electric box Remove disassembly of guide vane and connecting rod After removing disassembly of guide vane and connecting Remove pipe clamp...
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Remove hanging plate Remove evaporator Remove motor Remove the blade...
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4.269 4.312 4.353 0.7458 0.7932 0.8433 4.284 4.327 4.368 This Service Manual belongs to AUX Air conditioner Technical support Department C/ ROSSELLÓ 430-432 Printed on 2018-10-25 Any unauthorized use of Manual can be punished under applicable International and/or domestic law.
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