Windsor Chariot iScrub CSX24 Operating Instructions Manual
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Summary of Contents for Windsor Chariot iScrub CSX24
- Page 1 Operating instructions (ENG) MODELS: CSX24 10061090 CSX24X 10061100 CSXE24 10061120 CS26SP 10061160 CS26SPX 10061170 Read these instructions before using the machine. 86317500-AT 08/2012 IPX4...
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Page 2: Machine Data Log/Overview
Warranty Registration Thank you for purchasing a Windsor product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. To register your product go to : www.windsorind.com/WarrantyRegistration.aspx... -
Page 3: Table Of Contents
Table of Contents Parts Machine Data Log/Overview....2 Bumper ....... . . 56 Table of Contents . -
Page 4: How To Use This Manual
They are listed in this general Parts may be ordered from authorized Windsor order: dealers. When placing an order for parts, the machine •... -
Page 5: Safety
Safety IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. -
Page 6: Hazard Intensity Level
WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts. Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep battery compartment open during charging. -
Page 7: Safety Label Locations
Safety Safety Label Locations These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. 86244300 PRV NO. 500955 WARNING LABEL 86244310 PRV NO. 500956 86252520 PRV NO. 80885 BATTERY CAUTION 86317500 CHARIOT SCRUBBER... -
Page 8: Technical Specifications
Operations Technical Specifications ITEM DIMENSION/CAPACITY Nominal power 1800 W Rated Voltage 36 Volts DC Rated Amperage 50 amps Batteries 3 X12 Volt 195-215 AH @ 20 hr. rate Battery Compartment Dimensions 21 in. x 16 in. x 17 in. tall (533mm x 406mm x 432mm) Scrub Brush Motors - Disk Machine 2 x .3 HP (190 W) Scrub Brush Motors - Cylindrical Machine... - Page 9 Operations ITEM MEASURE Height 50.6 inches (1285 mm) Length 52.5 inches (1330 mm) Width without squeegee 26.5 inches (670 mm) Width of squeegee - Disk Machine 32.7 inches (830 mm) Width of squeegee - Cylindrical Machine 37 inches (970 mm) Width of scrub path - Disk Machine 24 inches (610 mm) Width of scrub path - Cylindrical Machine...
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Page 10: How This Machine Works
Operations How This Machine Works The scrub deck side squeegees control the cleaning solution on the floor so that the squeegee can pick it up. The Chariot® is a battery powered, self-propelled, hard The function of the recovery system is to vacuum the floor scrubber intended for commercial use. -
Page 11: Components
Operations Components 7. Recovery Dome 1. Control Panel-Drive 8. Recovery Drain Hose 2. Control Panel-Scrub 9. Scrub Deck Aqua-Mizer™ 3. Control Housing 10. Scrub Deck Skirts/Side Squeegees 4. Pedal Platform 11. Solution Cover 5. Rear Cover 12. Solution Drain Hose 6. -
Page 12: Drive Controls
Operations Drive Controls 86317500 CHARIOT SCRUBBER... - Page 13 Operations 1. Key Switch 6. Steering Wheel 2. Emergency Stop/Brake Switch 7. Speed Control 3. Directional Control / Drive Reset Switch 8. Battery Discharge Indicator 4. Throttle Pedal 9. Hour Meter 5. Horn Button 1. KEY SWITCH Controls the power for machine functions. To turn the machine power on, rotate key clockwise.
- Page 14 Operations 4. THROTTLE PEDAL Controls the speed of the vehicle within the speed control setting selected. Pressing the pedal causes the machine to travel in the direction selected by the Directional Control Switch. To increase speed, increase pressure on the pedal. To decrease speed, decrease pressure on the pedal.
- Page 15 Operations 8. BATTERY CHARGE LEVEL INDICATOR Indicates the charge level of the batteries. The meter display is divided into 10 vertical bars. Bars illuminated on the far right indicate full charge. Bars flashing near the left side indicate the batteries should be recharged. Further operation of the machine could damage the machine or the batteries.
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Page 16: Scrub Controls
Operations Scrub Controls 1. FUNCTION MODE SWITCH The first two positions are for transport only. See drive controls section. A1 - Daytime cleaning/light cleaning This mode is used for light cleaning. In this mode the machine will propel at a maximum of medium speed. The scrub deck will automatically lower to a lower down pressure setting. - Page 17 Operations A3 - Heavy scrub level cleaning This mode is used for heavy level cleaning. In this mode the machine will propel at a maximum of slow speed. The scrub deck will lower to a heavy down pressure. The water will flow at a high rate. The vacuum will flow at a high rate.
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Page 18: Scrub Controls-Squeegee
Operations Scrub Controls-Squeegee 1.Squeegee Deflection Adjustment Knobs 2.Squeegee Pitch Adjustment Rod 86317500 CHARIOT SCRUBBER... - Page 19 Operations Squeegee Deflection Adjustment Knobs (Disk Scrubber) Adjusts the deflection along the entire length of the squeegee. To increase squeegee blade deflection, turn the two knobs at the ends of the squeegee counterclockwise. To decrease squeegee deflection, turn the two knobs at the ends of the squeegee clockwise. Squeegee Pitch Adjustment Rod (Disk Scrubber) Adjusts the deflection at the ends of the squeegee.
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Page 20: Pre-Run Machine Inspection
Operations Machine Operation Emergency Stop Procedures 1. Push in emergency stop button. This will also Pre-Run Machine Inspection engage the parking brake and cause the machine to stop immediately. Do a pre-run inspection to find possible problems that could cause poor performance or lost time from break- down. -
Page 21: Filling Solution Tank
Operations Filling Solution Tank Normal Scrubbing FOR SAFETY: Before leaving or servicing Plan the scrubbing pattern in advance. The longest machine; stop on level surface, turn off machine track is around the perimeter of the area to be cleaned. and remove key. For efficient operation, the runs should be the longest possible without turning, stopping, or raising or 1. -
Page 22: To Begin Scrubbing
Operations To Begin Scrubbing Priming Pump When operating the machine around people, pay If the solution system has gone dry or has been unused close attention for unexpected movement. Use for a period of time, it may be necessary to follow the extra caution around children. -
Page 23: To Stop Scrubbing
Operations To Stop Scrubbing Double Scrub 1. Rotate the function knob to either transport posi- For floors which are heavily soiled or have thick accu- tion. The brush motors will stop and the scrub deck mulations of floor finish, may not clean sufficiently with will rise to the park position. -
Page 24: Emptying And Cleaning Tanks
Operations SOLUTION TANK RECOVERY TANK DOME 1. Remove the recovery tank dome. 2. Pull the solution drain hose from its mounting pocket. Unscrew the cap, then lower hose in direc- RECOVERY tion of drain. DRAIN HOSE 3. Remove the solution tank lid. 4. - Page 25 Notes: 86317500 CHARIOT SCRUBBER...
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Page 26: Maintenance
Maintenance Service Schedule BEFORE EACH AFTER EACH MAINTENANCE WORK PERIOD WORK PERIOD Check water level of batteries after charging; add distilled water if necessary. (Wet cell only) Check that dome and cover seal tightly. Visually check for damaged or worn tires. Check brushes or pads for proper installation. -
Page 27: Batteries
Maintenance Batteries 1. Rear Cover Retainer Knob 2. Rear Cover 3. Battery Connector-Machine 4. Batteries 5. Battery Tray 6. Battery Tray Liner 86317500 CHARIOT SCRUBBER... -
Page 28: Battery Maintenance
Maintenance BATTERIES (WET CELL ONLY) The batteries provide the power to operate the machine. The batteries require regular maintenance to When servicing machine, avoid contact with keep them operating at peak efficiency. battery acid. The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times. -
Page 29: Checking Battery Specific Gravity
Maintenance CHECKING BATTERY SPECIFIC GRAVITY CHARGING BATTERIES Use a hydrometer to check the battery specific gravity. When servicing machine, avoid contact with battery acid. Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging. -
Page 30: Changing Batteries
Maintenance 5. Replace the battery caps, and leave them in place CHANGING BATTERIES while charging. Stop the machine in a clean area next to the charger. 6. Unplug the battery connector from the machine. Turn off machine. FOR SAFETY: When charging, connect the charger FOR SAFETY: Before leaving or servicing the to the batteries before connecting the charger to machine;... -
Page 31: Squeegee
Maintenance Squeegee 1. Squeegee 4. Squeegee Pitch Adjustment Rod 2. Squeegee Deflection Adjustment Knobs 5. Squeegee Pitch Adjustment Lock Nut 3. Squeegee Level Indicator 6. Squeegee Retainer Knob 86317500 CHARIOT SCRUBBER... -
Page 32: Squeegee Blades
Maintenance Squeegee Blades To Remove Squeegee Assembly The front squeegee blade allows solution to pass 1. With the squeegee in the up position, turn key through channels in the blade into the squeegee switch "OFF". assembly while maintaining vacuum to provide lift. The 2. -
Page 33: To Adjust Squeegee Pitch
Maintenance To Adjust Squeegee Pitch To Adjust Amount of Rear Squeegee Deflection 1. Choose a smooth, level surface. Turn "ON" the key switch. Lower the squeegee and drive forward S Q U E E G E E D E FLE C T IO N at least 2 feet (60cm.). -
Page 34: Maintenance
Maintenance Scrub Brushes Replacing or Installing Scrub Brushes (Disk) There are four different types of brushes available to cover applications from cleaning heavily soiled floors to 1. Turn machine function dial to transport mode, polishing. A pad driver is also available to take allowing deck to return to “up”... -
Page 35: Scrub Deck-Disk
Maintenance Scrub Deck-Disk 4. Scrub deck skirt stop 1. Scrub deck Aqua-Mizer™ 5. Scrub brush motor 2. Aqua-Mizer™ retainer knob 6. Scrub deck lift actuator 3. Scrub deck skirt 86317500 CHARIOT SCRUBBER... -
Page 36: Maintenance
Maintenance Scrub Deck-Cylindrical 1. Skirt Release 2. Brush Deck 3. Skirt 4. Brush End Cap 86317500 CHARIOT SCRUBBER... -
Page 37: To Replace Scrub Brush Motors
Maintenance Brush Motor Carbon Brush Replacement 1. Scribe alignment mark on motor barrel to motor cap. Remove two bolts. Do not use a pressure washer to clean around the 2. Remove end cap from motor. brush motors. Use tap pressure only. NOTE: Motors contain two wave washers in cap. -
Page 38: Actuator Scrub Deck Removal / Replacement
Maintenance Actuator Scrub Deck Removal / Scrub Deck Actuator Adjustment Replacement The actuator will need to be adjusted when replaced. FOR SAFETY: Before leaving or servicing machine, To adjust the actuator: stop on a level surface. Turn off machine. 1. While holding actuator barrel to prevent it from 1. -
Page 39: Notes
Notes: 86317500 CHARIOT SCRUBBER... -
Page 40: Circuit Protection
Maintenance Circuit Protection Circuit Breakers 1. Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip, the cause of the electrical overload should be found and corrected. -
Page 41: Solution Strainer & Pump-Disk
Maintenance Solution Strainer & Pump-Disk 1. Solution Strainer-Coarse 4. Solenoid Valve 2. Pump Mounting Plate 5. Solution Strainer Fine 3. Pump 6. Shut-off Valve 86317500 CHARIOT SCRUBBER... -
Page 42: Solution Strainer & Pump-Cylindrical
Maintenance Solution Strainer & Pump-Cylindrical 1. Solution Strainer-Coarse 4. Solenoid Valve 2. Solution Strainer-Fine 5. Spray or Drip Bar 3. Pump 6. Shut-off Valve 86317500 CHARIOT SCRUBBER... - Page 43 Maintenance 1. SOLUTION STRAINER-COARSE 4. PUMP MOUNTING PLATE Located in bottom of tank. The coarse strainer protects See graphic representation on previous page. the finer strainer from large debris. If the fine strainer is 5. SOLENOID VALVE clean and the pump and solenoid valve are not working, then check the coarse strainer for debris.
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Page 44: Vacuum & Float Shutoff
Maintenance Vacuum & Float Shutoff 1. Recovery Tank Float Shut-off 2. Vacuum Motor 86317500 CHARIOT SCRUBBER... -
Page 45: To Repair Or Replace Vacuum Motor
Maintenance Recovery tank Float Shut-off FOR SAFETY: before leaving or servicing machine, stop on a level surface, turn off machine and When water is no longer being vacuumed from the floor disconnect power. and the vacuum fan is operating, the ball float has engaged. -
Page 46: Drive Motor
Maintenance Drive Motor 1. Drive Motor 2. Parking Brake 86317500 CHARIOT SCRUBBER... -
Page 47: Electric Parking Brake Engagement
Maintenance Electric Parking Brake Engagement To disengage brake: FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key. Electric Brake Engagement This machine is equipped with an electric parking brake. The brake automatically engages and keeps the machine from moving whenever the operator steps off the platform or when emergency stop is engaged. -
Page 48: Drive Motor Carbon Brush Replacement
Maintenance Drive Motor Carbon Brush Replacement 7. Install new brush and reinstall connecting screw and lead. 8. When all new brushes are installed. Place all in retracted position, held into brush holder by spring Do not use a pressure washer to clean around the tension. -
Page 49: Removing Or Replacing Bag
Maintenance Removing or Replacing Bag 8. Re-assemble frame, collar and bag if they were disassembled. 1. Disconnect batteries and make sure parking brake 9. Place bag assembly into tank. is not overridden. 10. Align bag drain hole with fitting in bottom of tank 2. -
Page 50: Transporting
Maintenance Transporting Preparation for Loading/Unloading Trailer Before loading or unloading machine from trailer, Pushing Machine remove squeegee, scrub deck, side skirts or side squeegees, Aqua-Mizers and scrub brushes (pads) to The machine may be pushed for short distances at eliminate interference with tie-downs. speeds not to exceed 5 mph. -
Page 51: Troubleshooting
Maintenance Troubleshooting PROBLEM CAUSE SOLUTION No power to machine Battery disconnected Check all battery cable connections Emergency shut-off activated Reset Battery cables corroded Clean connections Faulty key switch Replace switch Little or no propel Low battery charge Charge batteries Machine turned on with pedal not in neutral Allow pedal to return to neutral. - Page 52 Maintenance PROBLEM CAUSE SOLUTION Vacuum motor does not run, or Faulty vacuum circuit or switch Check wires & connections runs slowly Worn vacuum motor brushes Replace brushes, check commutator Squeegee will not go up/down Faulty circuit or actuator Check wires, connectors and actuator Faulty cables or pulleys Repair/replace cables or pulleys Poor scrubbing performance...
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Page 53: Controller Fault Codes
Maintenance Controller Fault Codes ERROR CODE PROBLEM SOLUTION DELUXE THE BATTERY NEEDS CHARGING OR THERE IS A BAD LOW BATTERY VOLTAGE CONNECTION TO THE BATTERY TRACTION MOTOR THE TRACTION MOTOR HAS A BAD CONNECTION, DISCONNECTED CHECK CONNECTIONS TO MOTOR BRUSH MOTOR THE BRUSH MOTOR HAS A BAD CONNECTION, DISCONNECTED CHECK CONNECTIONS TO MOTOR... - Page 54 Notes: 86317500 CHARIOT SCRUBBER...
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