Windsor CS26 Operator Instructions Manual

Windsor CS26 Operator Instructions Manual

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86367610-N
04/16/13
Operating instructions (ENG)
MODELS:
Read these instructions before using the machine.
CS26
10061500
CSC26
10061510
CSM26
10061580
CSCM26
10061590
CS26SP
10061520
CSC26SP
10061530
CSM26SP
10061600
CSCM26SP
10061610

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Summary of Contents for Windsor CS26

  • Page 1 Operating instructions (ENG) MODELS: CS26 10061500 CSC26 10061510 CSM26 10061580 CSCM26 10061590 CS26SP 10061520 CSC26SP 10061530 CSM26SP 10061600 CSCM26SP 10061610 Read these instructions before using the machine. 86367610-N 04/16/13...
  • Page 2: Machine Data Label / Overview

    Warranty Registration Thank you for purchasing a Windsor product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. To register you product go to: www.windsorind.com/WarrantyRegistration.aspx...
  • Page 3: Table Of Contents

    Serial Numbers ......153 Recovery Tank Float Shut-off ....47 86367610 Chariot CS26...
  • Page 4: How To Use This Manual

    KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts. NOTE: The manual part number is located on the lower left corner of the front cover. 86367610 Chariot 86367610 Chariot CS26...
  • Page 5: Important Safety Instructions

    This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other brushes may affect its safety. Do not use on surfaces having a gradient of over 10% (6 degrees). SAVE THESE INSTRUCTIONS 86367610 Chariot CS26...
  • Page 6 Cette machine a été conçue pour être utilisée avec des brosses spécifiées par le fabricant. L'utilisation d'autres brosses peut affecter sa sûreté. N'employez pas sur des surfaces ayant un gradient de plus de 10% (6 degrés). CONSERVER CES INSTRUCTIONS 86367610 Chariot CS26...
  • Page 7: Hazard Intensity Level

    WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts. Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep battery compartment open during charging.
  • Page 8 Éviter les parties amovibles. Ne pas porter de vêtements amples, tels que des vestes, des chemises ou des vêtements avec manches lors de l'utilisation de la machine. Utiliser les pièces détachées Windsor homologuées. Les batteries émettent le gaz d'hydrogène. L'explosion ou le feu peut résulter. Étincelles de subsistance et flamme nue loin.
  • Page 9: Safety Label Locations

    REMARQUE : Ces dessins indiquent l'emplacement des étiquettes de sécurité sur la machine. Si, à tout moment, les étiquettes deviennent illisibles, contactez votre représentant autorisé pour un remplacement rapid 86244300 WARNING LABEL 86244310 CAUTION LABEL 86335010 86371690 OBC CAUTION 86252520 BATTERY CAUTION 86335010 86367610 Chariot CS26...
  • Page 10: Operations

    Powder coated steel Electrical parking brake,sets automatically whenever operator Brake steps off platform or engages emergency stop. Minimum aisle u-turn width 60 in. (1524 mm) Maximum rated climb and descent angle 10% (6 degrees) Sound Pressure Level 66 dBA 86367610 Chariot CS26...
  • Page 11 à moins qu'ils aient été donnés la surveillance ou l'instruction au sujet de l'utilisation de l'appareil par une personne chargée de leur sûreté. Des enfants devraient être dirigés pour s'assurer qu'ils ne jouent pas avec l'appareil. 86367610 Chariot CS26...
  • Page 12: How This Machine Works

    The brush drive hubs allow the scrub brushes to follow irregularities and changes in the floor without loosing contact with the floor. The scrub deck skirt controls the cleaning solution on the floor so that the squeegee can pick it up. 86367610 Chariot CS26...
  • Page 13: Components

    7. Recovery Sight Dome 8. Solution Drain Hose 1. Control Panel-Drive 9. Scrub Deck Aqua-Mizer™ 2. Control Panel-Scrub 10. Scrub Deck Skirt 3. Console 11. Recovery Lid 4. Pedal Platform 12. Recovery Drain Hose 5. Rear Cover 6. Tank 86367610 Chariot CS26...
  • Page 14 Operations 86367610 Chariot CS26...
  • Page 15: Drive Controls

    Controls the direction of travel of the vehicle. The lit arrow on the switch indicates direction of travel. To travel forward, press the top of the switch. To travel in reverse, press the bottom of the switch. 86367610 Chariot CS26...
  • Page 16 To change speed, rotate the dial to either slow or fast position. The speed for fast and slow are as indicated on the control panel by the symbols shown below.The throttle pedal will always regulate the speed between 0 and maximum. SLOW FAST 86367610 Chariot CS26...
  • Page 17 After a few minutes of operation the meter will give the correct charge level. 9. HOUR METER Records the number of hours the machine has been in scrubbing operation. This information is useful in deter- mining when to service the machine. 86367610 Chariot CS26...
  • Page 18: Scrub Controls

    This mode is used for medium level cleaning. In this mode the machine will propel at a maximum of medium. The scrub deck will lower at a medium down pressure. The water will flow at a medium rate. The vacuum will flow at a medium rate. 86367610 Chariot CS26...
  • Page 19 The solution will flow at a high rate. The brushes and water will shut off and raise when the machine is in neutral. They will resume when propelling is resumed. 2. Solution Button and Indicator The button enables and disables solution flow. When the green indicator is illuminated, solution flow is enabled. 86367610 Chariot CS26...
  • Page 20: Pre-Run Machine Inspection

    Do not use flammable materials in the tanks. to stop immediately. Les matières inflammables peuvent provoquer une explosion ou un incendie. Ne pas utiliser de matériaux inflammables dans les réservoirs. 86367610 Chariot CS26...
  • Page 21: Normal Scrubbing

    In order to achieve the best possible results, the area which is to be cleaned should be swept before scrub- bing. Large debris, strings and wire must be removed to prevent being caught in brushes or squeegee. 86367610 Chariot CS26...
  • Page 22: To Begin Scrubbing

    A second scrubbing with the function knob in one of the normal scrubbing modes will lower the squeegee and will keep the solution on and 86367610 Chariot CS26...
  • Page 23: Emptying And Cleaning Tanks

    4. Clean off the float shut-off system and inspect for free movement of float. 5. Replace the drain hose cap and secure drain hose. 6. If machine is to be stored, leave the recovery tank lid propped open. 86367610 Chariot CS26...
  • Page 24: Squeegee Disk

    The squeegee hose and tube carry the recovered solution to the recovery tank. 3. Squeegee Wheels The squeegee wheels support the squeegee at the correct height and angle to automatically obtain optimum suction. The squeegee requires no adjustment. 86367610 Chariot CS26...
  • Page 25: Squeegee - Cylindrical

    The squeegee knobs hold the squeegee in place. 2. Squeegee Hose and Tube The squeegee hose and tube carry the recovered solution to the recovery tank. 3. Squeegee Wheels The squeegee wheels support the squeegee. The height can be adjusted by turning the knobs. 86367610 Chariot CS26...
  • Page 26 Notes 86367610 Chariot CS26...
  • Page 27: Maintenance

    Check parking brake. Clean cables and pulleys for squeegee lift. Clean pivot points on squeegee and scrub deck. Check all motors for carbon brush wear. Check motor commutators. Check steering chain tension. Check chemical pump peristaltic tube 86367610 Chariot CS26...
  • Page 28: Batteries

    Maintenance Batteries 1. Rear Cover Latch 2. Rear Cover 3. Battery Connector-Machine 4. Battery Connector-Battery 5. Batteries 6. Battery Tray Liner 7. Battery Tray 86367610 Chariot CS26...
  • Page 29: Battery Maintenance

    Les batteries AGM ne nécessitent pas l’écart. Gardez les carters ouverts lors du charge- d’entretien. N'essayez pas d'enlever les bouchons ment. scellés des batteries AGM. La garantie est annulée si les bouchons sont retirés des batteries AGM. 86367610 Chariot CS26...
  • Page 30: Checking Battery Specific Gravity

    10°F (6°C) above 80° (27°C). Subtract (-) from the specific reading 0.004 (4 points), for each 10°F (6°C) below 80°F (27°C). Chargez les batteries dans un endroit bien ventilé. Switch main circuit breaker off before charging. 86367610 Chariot CS26...
  • Page 31 5. Replace the battery caps, and leave them in place while charging. 86367610 Chariot CS26...
  • Page 32: Changing Batteries

    Fixez le dispositif de levage de batterie approprié et levez les batteries de la machine. Les batteries constituent un danger potentiel pour l'envi- ronnement. Consultez le fournisseur de votre batterie pour connaître les méthodes d'élimination sûres. REAR OF MACHINE 86367610 Chariot CS26...
  • Page 33: Battery Charger Programming

    3. Change switches to correct battery type. DIP DIP DIP DIP DIP DIP DIP OFF ON ON OFF ON ON OFF LEAD ACID ON OFF OFF OFF ON ON OFF DISCOVER AGM 4. Replace charger label and install upper control control panel. 86367610 Chariot CS26...
  • Page 34: Squeegee - Disk

    Maintenance Squeegee - Disk 1. Squeegee 2. Squeegee Retainer Knob Squeegee - Cylindrical 1. Squeegee 2. Squeegee Retainer Knob 86367610 Chariot CS26...
  • Page 35: Squeegee Blades

    3. Pull blades out of Squeegee. 3. Pull squeegee assembly from the lifting carrier. 4. Rotate or Replace squeegee blades and isert into squeegee assembly. 4. Inspect or repair as necessary and reinstall. 5. Replace endcap on squeegee assembly. 86367610 Chariot CS26...
  • Page 36: Scrub Deck - Disk

    Maintenance Scrub Deck - Disk 4. Scrub Deck Skirt Brush Strip 1. Scrub Deck Aqua-mizer™ 5. Scrub Brush Motor 2. Aqua-mizer™ Retainer Knob 6. Scrub Deck Lift Actuator 3. Scrub Deck Skirt 86367610 Chariot CS26...
  • Page 37: Scrub Brushes

    When used with the proper stripper, this pad leaves the floor clean and ready for finishing. The scrub brushes should be checked before each days work for wire, string, wear and damage. 86367610 Chariot CS26...
  • Page 38: Replacing Or Installing Scrub Brushes - Disk

    Center the brush/pad driver under the brush drive hub. Raise brush/pad until it contacts brush driver assembly. Turn clockwise until release lever plate locks into position. 6. Check that release lever/plate is completely closed and pad/brush is securely attached. 86367610 Chariot CS26...
  • Page 39: To Replace Scrub Brush Motors

    NOTE: Failure to insure all brushes are released will result in motor failure. 8. Reset end cap and realign with scribe marks on motor barrel. Reinstall the two attach bolts from cap into base. Maintain alignment between motor barrel base and cap. 86367610 Chariot CS26...
  • Page 40: Scrub Deck - Cylindrical

    Maintenance Scrub Deck - Cylindrical 1. Scrub Deck Skirt 2. Debris Hopper 3. Scrub Deck Lift Actuator 86367610 Chariot CS26...
  • Page 41: Replacing Or Installing Scrub Brushes - Cylindrical

    Swing deck skirt back to deck. Turn skirt release 1/4 turn clockwise, locking skirt into place. NOTE: Check that brush end cap is properly secured into deck housing. Check that brush is suspended off ground while deck is in “up” position. 86367610 Chariot CS26...
  • Page 42: Actuator Scrub Deck Removal / Replacement

    5. At the bottomed out position, turn the barrel one full turn, then enough more to allow connection to lift linkage. 6. Connect actuator to lift linkage. 7. Check travel of actuator during operation. 86367610 Chariot CS26...
  • Page 43: Circuit Protection

    Interrupts the flow of power from batteries in the event of an electrical overload. When the circuit breaker is tripped, it can be reset by pressing the toggle switch. If the circuit breaker continues to trip, the cause of the electrical overload must be corrected. 86367610 Chariot CS26...
  • Page 44: Solution

    Maintenance Solution 1. Strainer 2. Solution Cap 3. Solenoid Valve 4. Chemical Bottle (Optional) 5. Chemical Pump (Optional) 6. Flow Meter (Optional) 86367610 Chariot CS26...
  • Page 45: Solution Strainer

    Located in front of operator platform on left side. Pump meters chemical into water flow from solution tank. Flow Meter (Optional) Located front left side of machine. Measure water flow being delivered to scrub deck for accurate chemical dilution. 86367610 Chariot CS26...
  • Page 46: Vacuum

    Maintenance Vacuum 1. Recovery Tank Float Shut-off 2. Vacuum Motor 3. Debris Bin 86367610 Chariot CS26...
  • Page 47: Recovery Tank Float Shut-Off

    Lower housing and hoses stay with machine. 8. Remove upper housing from vacuum motor by removing four screws. 9. Reverse steps to install. Make sure that gasket is on vacuum so that vacuum seals against tank. 86367610 Chariot CS26...
  • Page 48: Drive Motor

    Maintenance Drive Motor 1. Drive Motor 2. Parking Brake 86367610 Chariot CS26...
  • Page 49: Electric Parking Brake Engagement

    4. Install brush caps to motor housing. 1. Pull lever away from brake housing. 2. Insert material to hold brake lever in place. Do not operate machine with brake disengaged. N'actionnez pas la machine avec le frein désen- gagé. 86367610 Chariot CS26...
  • Page 50: Transporting

    There are four tie down points, two on the front wheel guards, and two on the rear axle located on either side of the foot box. Tie down point Tie down point Rear Axle Wheel Guards (Both sides) (Both sides) 86367610 Chariot CS26...
  • Page 51: Troubleshooting

    Clean float system Latch recovery tank lid to tank. Replace Recovery tank not sealed damaged gaskets Float-ball shut-off engaged, tank full Empty recovery tank Empty recovery tank. Use less or different Foam filling recovery tank detergent. Use defoamer. 86367610 Chariot CS26...
  • Page 52 Chemical Metering System does Chemical System plumbing obstructed Clear obstruction not operate Press prime button. If chemical flows, Faulty Flow Meter Repair/replace flow meter. Press prime button. If chemical does Faulty Chemical Pump not flow, repair/replace pump. 86367610 Chariot CS26...
  • Page 53: Controller Fault Codes

    THE CONTROL SYSTEM IS IN ERROR, CHECK ALL CONTROL SYSTEM TRIP CONNECTIONS TO CONTROLLER THE SOLENOID HAS A BAD CONNECTION, CHECK SOLENOID BRAKE CONNECTION TO BRAKE EXCESSIVE BATTERY VOLTAGE, CHECK FOR POOR HIGH BATTERY VOLTAGE BATTERY CONDITION 86367610 Chariot CS26...
  • Page 54 Notes 86367610 Chariot CS26...

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