Windsor CS20 Operating Instructions Manual

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Page 1 Chariot 2 iScrub 20 Scrubber Operating Instructions (ENG) MODELS: CS20 CSXBCM20 1.006-181.0 1.006-125.0 CSXBC20 CSC20 1.006-182.0 1.006-133.0 CSXBM20 .CSX20 1.006-183.0 1006-137.0 CSXB20 CSXC20 1.006-184.0 1.006-138.0 CS22SP 1.006-130.0 CSC22SP 1.006-134.0 CSXM20 1.006-170.0 CSXCM20 1.006-171.0 CSM22SP 1.006-172.0 CSCM22SP 1.006-173.0 From Serial Number (Ref No. 1*) * See Serial Number page in Spare Parts List or call manufacturer.
Page 2: Machine Data Label
Machine Data Label Overview The Chariot Scrubber is a battery powered, stand-on, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brush or pad, and then vacuums the soiled water back into the recovery tank.
Page 3: Table Of Contents
Table of Contents Drive Motor-From Serial Number (4*) ... 56 Machine Data Label ......2 Overview .
Page 4: How To Use This Manual
How To Use This Manual This manual contains the following sections: The SAFETY section contains important information regarding hazardous or unsafe practices of the • HOW TO USE THIS MANUAL machine. Levels of hazards are identified that could • SAFETY result in product damage, personal injury, or severe •...
Page 5: Safety
Safety IMPORTANT SAFETY INSTRUCTIONS When using this machine, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual.
Page 6 Safety MESURES DE SÉCURITÉ IMPORTANTES Lors de l'utilisation d'un appareil à batteries, il est nécessaire de respecter systématiquement des mesures de sécurité de base, comme suit : PRENEZ NOTE DE TOUTES CES MESURES AVANT D'UTILISER CETTE MACHINE. Pour réduire les risques d'incendie, de chocs électriques, ou de blessures : N'utiliser cette machine qu'en intérieur.
Page 7: Hazard Intensity Level
Safety The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
Page 8 Safety Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions : DEGRÉS DE RISQUES EN CAS DE DANGER Il existe trois degrés de risques identifiés par les termes signalétiques -AVERTISSEMENT et ATTENTION et POUR VOTRE SÉCURITÉ. Le degré de risque est défini de la manière suivante: AVERTISSEMENT - Dangers ou méthodes dangereuses qui POURRAIENT provoquer de graves blessures ou entraîner la mort.
Page 9: Safety Label Locations
Safety SAFETY LABEL LOCATIONS These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. EMPLACEMENT DE L'ÉTIQUETTE DE SÉCURITÉ REMARQUE : Ces dessins indiquent l'emplacement des étiquettes de sécurité sur la machine. Si, à tout moment, les étiquettes deviennent illisibles, contactez votre représentant autorisé...
Page 10: Operations
Operations Technical Specifications ITEM DIMENSION/CAPACITY Nominal Power-Disk 1080 W Nominal Power-Orbital 936 W Nominal Power-Cylindrical 1512 W Rated Voltage 36 Volts DC Rated Amperage -Disk 30 amps Rated Amperage -Orbital 26 amps Rated Amperage -Cylindrical 42 amps Batteries 3 X12 Volt 130 AH @ 20 hr. rate Battery Compartment Dimensions 20-1/2 in.
Page 11 Operations ITEM MEASURE Height 51.8 in (1316mm) Length 44.0 in (1118mm) Width without squeegee - Disk / Orbital 23.4 in (594mm) Width without squeegee - Cylindrical 25.4 in (645mm) Width of squeegee - Disk / Orbital 27.2 in (691mm) Width of squeegee - Cylindrical 29.3 in (744mm) Width of scrub path - Disk / Orbital 20 in (508mm)
Page 12: How This Machine Works
Operations How This Machine Works The function of the recovery system is to vacuum the The Chariot® is a battery powered, self-propelled, hard soiled water back into the recovery tank. The recovery floor scrubber intended for commercial use. The system consists of the squeegee, vacuum motor, float appliance applies a cleaning solution onto a hard floor, ball, recovery tank.
Page 13: Components
Operations Deluxe Disk & Cylindrical Cylindrical Components 7. Recovery Sight Dome 1. Drive Control 8. Recovery Drain Hose 2. Scrub Controls 9. Scrub Deck Skirt 3. Control Console 10. Solution Cover 4. Pedal Platform 11. Solution Drain Hose/Solution Level Indicator 5.
Page 14: Drive Controls
Operations Drive Controls 86398220 Operators Manual - Chariot-2 iScrub 20...
Page 15 Operations 2. EMERGENCY STOP/BRAKE SWITCH This safety feature is designed to cut all power to 1. Key Switch the machine at any time and apply parking brake. 2. Emergency Stop/Brake Switch To shut the machine power off, push the Emergency Stop Switch, this will also engage the 3.
Page 16 Operations 4. THROTTLE PEDAL Controls the speed of the vehicle within the speed control setting selected. Pressing the pedal causes the machine to travel in the direction selected by the Directional Control Switch. To increase speed, increase pressure on the pedal. To decrease speed, decrease pressure on the pedal.
Page 17 Operations 8. BATTERY DISCHARGE INDICATOR Indicates the charge level of the batteries. The indicator will be illuminated if the batteries have a sufficient charge. A slow, continuous flash indicates the batteries require charging. The Battery Lockout function will activate when the batteries are low. Once active, the LED status indicator will begin to flash slowly and the controller will inhibit the scrub motor and water solenoid.
Page 18: Scrub Controls
Operations Scrub Controls LABEL WITH CHEMICAL METERING OPTION. 1. FUNCTION MODE SWITCH The first two positions are for transport only. See drive controls section. Light cleaning This mode is used for light cleaning. In this mode the machine will propel at fast speed. The ‘floating’...
Page 19 Operations Vacuum only mode This mode is used for picking up solution only. The brush and water will both be up and off. In this mode the machine will propel at fast speed. The squeegee is lowered and the vacuum will come on.
Page 20: Scrub Controls-Squeegee
Operations Scrub Controls-Squeegee DISK / ORBITAL 1. Squeegee Latch 2. Squeegee Hose and Tube 3. Squeegee Wheels (3) 4. Double Scrub Support Cable 5. Double Scrub Cable Hook 86398220 Operators Manual - Chariot-2 iScrub 20...
Page 21 Operations 1. Squeegee Latch The squeegee latch holds the squeegee in place. 2. Squeegee Hose and Tube The squeegee hose and tube carry the recovered solution to the recovery tank. 3. Squeegee Wheels The squeegee wheels support the squeegee at the correct height and angle to automatically obtain optimum suction.
Page 22: Pre-Run Machine Inspection
Operations 3. Measure the chemical into the solution tank. Liquid Machine Operation chemicals should be added to the solution tank after filling with water. Dry chemicals should be Pre-Run Machine Inspection thoroughly mixed before being added into solution Do a pre-run inspection to find possible problems that tank.
Page 23: Normal Scrubbing
Operations 3. Measure the chemical into the solution tank. Liquid To Begin Scrubbing chemicals should be added to the solution tank after filling with water. Dry chemicals should be thoroughly mixed before being added into solution tank. Commercially available, high alkaline floor When operating the machine around people, pay cleaners, are suitable for use in the solution sys- close attention for unexpected movement.
Page 24: Double Scrub
Operations To Stop Scrubbing 1. Rotate the function knob to either transport posi- tion. The brush motor and vacuum will stop and the scrub deck will rise to the park position, after a pre- programmed delay. 2. Allow the throttle pedal to return to neutral. 3.
Page 25: Emptying And Cleaning Tanks
Operations Emptying and Cleaning Tanks Solution Tank 1. Park the machine next to a floor drain. Drain hoses 1. Pull the solution drain hose from its mounting are at the rear of the machine. pocket. Lower hose in direction of drain. 2.
Page 26: Models With Chemical Metering System
Operations Models with Chemical Metering System 1. Remove chemical bottle at fill port as needed using quick disconnect fitting at base of chemical bottle. 2. Flush chemical system when not in use. Empty chemical bottle and refill bottle half way with clean water. Run machine on the 4oz / gal dilution rate to purge chemical through the system until the chemical bottle is empty.
Page 27 Notes: 86398220 Operators Manual - Chariot-2 iScrub 20...
Page 28: Maintenance
Maintenance Service Schedule BEFORE EACH AFTER EACH MAINTENANCE WORK PERIOD WORK PERIOD Check water level of batteries after charging; add distilled water if necessary. (Wet cell only) Visually check for damaged or worn tires. Check brush or pad for proper installation. Check vacuum hose connections.
Page 29: Batteries
Maintenance Batteries 1. Cover Retainer Latch 2. Rear Cover 3. Battery Connector-Machine 4. Batteries 5. Battery Tray 86398220 Operators Manual - Chariot-2 iScrub 20...
Page 30 Maintenance Batteries (Wet Cell) The batteries provide the power to operate the machine. The batteries require regular maintenance to keep them operating at peak efficiency. The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times.
Page 31: Battery Maintenance
Maintenance Battery Maintenance 1. When cleaning the batteries, use a solution of baking soda and water. Do not allow the cleaning When servicing machine, avoid contact with fluid to enter the battery cells, electrolyte will be battery acid. neutralized. 2. Maintain the proper electrolyte level in each battery cell.
Page 32: Checking Battery Specific Gravity
Maintenance Checking Battery Specific Gravity Use a hydrometer to check the battery specific gravity. CHECKING GRAVITY a. Hydrometer Battery b. Battery NOTE: Do not take readings immediately after adding distilled water, if the water and acid are not thoroughly mixed, the reading may not be accurate. Check the hydrometer readings against this chart.
Page 33: Charging Batteries
Maintenance Use a 36 volt, 20 amp maximum output DC charger Charging Batteries which will automatically shut off when the batteries are fully charged. 1. Stop the machine in a clean, well ventilated area When servicing machine, avoid contact with next to the charger.
Page 34: Changing Batteries
Maintenance 5. Replace the battery caps, and leave them in place 6. Disconnect main positive lead and secure cable while charging. terminals away from batteries. 6. Unplug the battery connector from the machine. 7. Loosen both terminals on each jumper cable and remove one at a time.
Page 35: Delta Q Ic650 Charger Maintenance Instructions
Maintenance Delta Q IC650 Charger Maintenance Instructions 1. Do not expose charger to oil, dirt, mud or direct heavy water spray when cleaning the vehicle or machine. 2. The enclosure of the charger meets IP66, making it dust-tight and protected against powerful water jets.
Page 36: Delta Q Ic650 Charger Operating Instructions
Maintenance Delta Q IC650 Charger Operating Instructions - The charger may become hot during charging. Use hand protection to safely handle the charger during charging. - Extension cords must be a 3-wire cord no longer than 30m (100') at 10 AWG or 7.5m (25') at 16 AWG, per UL guidelines.
Page 37 Maintenance *Process will time out and profile will remain Selecting a Charge Profile unchanged if there is 15 seconds of inactivity, a profile 1. Disconnect AC input from the charger, or from the number is allowed to display three times, or if AC power wall outlet.
Page 38 Maintenance Configuring the IC650 Charger Using a USB Flash Drive Using the Delta Q software, USB storage drives can be pre-programmed to certain charger configuration. To use the USB port, follow these steps: 1. Insert the USB flash drive at any time, except during a charge cycle. Stop the charge cycle by removing AC power or the DC connection to the batteries.
Page 39: Charge Tracking Data
Maintenance Charge Tracking Data All IC650 Chargers record data such as amp hours returned, charge cycle completion or interruption, and the charge profile being used. This data can be very useful in vehicle or machine diagnostics. To retrieve this data, follow these steps: 1.
Page 40: To Remove Squeegee Assembly
Maintenance To Remove Squeegee Assembly 1. With the squeegee in the up position, turn key switch “OFF”. 2. Disconnect vacuum hose from squeegee and squeeze the squeegee retaining latch. 3. Pull squeegee assembly from the squeegee arm. 4. Inspect or repair as necessary and reinstall. To Replace or Rotate Squeegee Blades 1.
Page 41: Squeegee Blades-Cylindrical
Maintenance To Replace or Rotate Squeegee Blades 1. With the squeegee in the up position, turn key switch “OFF”. FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key. 2. Remove the squeegee assembly from the machine.
Page 42 Maintenance SCRUB DECK DISK 1. Scrub Deck Side 2. Scrub Brush Motor 3. Scrub Deck Lift Actuator SCRUB DECK CYLINDRICAL 1. Scrub Deck Side 2. Scrub Brush Motor 3. Scrub Deck Lift Actuator SCRUB DECK ORBITAL 1. Scrub Deck Side 2.
Page 43: Scrub Brush-Disk
Maintenance Scrub Brush-Disk Finished Floors There are different types of brushes available to cover Polypropylene is a general-purpose scrub brush with applications from cleaning heavily soiled floors to stiff bristles. Polypropylene works well for maintaining polishing. A pad driver is also available to take routed tile floors.
Page 44: Replacing Or Installing Scrub Brushes (Disk)
Maintenance Replacing or Installing Scrub Brushes Replacing or Installing Scrub Pad (Orbital) (Disk) FOR SAFETY: Before leaving or servicing the machine; stop on level surface, turn OFF machine FOR SAFETY: Before leaving or servicing the and remove key. machine; stop on level surface, turn OFF machine and remove key.
Page 45: Removal Or Installation Of Debris Bin (Cylindrical)
Maintenance 3. Press brush release. Brushes will drop downward. Removal or Installation of Debris Bin Remove old brushes. (Cylindrical) NOTE: On models with chemical metering system, Brush scrub deck needs to be lowered to remove debris bin. Release Debris Bin 4.
Page 46: To Replace Scrub Brush Motor - Disk
Maintenance Do not use a pressure washer to clean around the brush motors. Use tap pressure only. N’utilisez pas de nettoyeur haute pression pour nettoyer autour des moteurs des brosses. Utilisez seulement la pression du robinet. To Replace Scrub Brush Motor - Disk With the scrub deck in the lowered position, disconnect brush motor wiring connector from harness.
Page 47 Maintenance Do not use a pressure washer to clean around the brush motors. Use tap pressure only. N’utilisez pas de nettoyeur haute pression pour nettoyer autour des moteurs des brosses. Utilisez seulement la pression du robinet. To Replace Scrub Brush Motor-Cylindrical 1.
Page 48: Scrub Deck Actuator Removal / Replacement
Maintenance Scrub Deck Actuator Removal / Replacement FOR SAFETY: Before leaving or servicing machine, stop on a level surface. Turn off machine. 1. Support deck under pad driver so that actuator pins can be removed. 2. Remove bumper screws (2). 3.
Page 49: Circuit Protection
Maintenance Circuit Protection CIRCUIT BREAKERS Circuit Breakers Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip, the cause of the electrical overload should be found and corrected.
Page 50: Solution
Maintenance Solution CYLINDRICAL 1. Solution Strainer-Coarse 2. Shut-off Valve 3. Solenoid Valve 86398220 Operators Manual - Chariot-2 iScrub 20...
Page 51 Maintenance 1. SOLUTION STRAINER Located in bottom of tank. The strainer protects the ball valve and solenoid valve from debris. If the ball valve and solenoid valve are not working, then check the strainer for debris. Drain the solution tank. Reach down to the strainer and remove debris.
Page 52: Tank Assembly Removal
Maintenance 9. Remove the battery cable connection from the rear Tank Assembly Removal cross member. In order to access the frame or drive components, the 10. Close the console cover. entire tank/console cover assembly can be removed as a single unit. 11.
Page 53: Drive Unit Removal
Maintenance Drive Unit Removal 1. Remove tank assembly. 2. Pull the brake and drive electrical connectors off of their support plate. 3. Remove the P-clamp holding the cable. 4. Lift the chain cover plate off of the motor. 5. Support the chassis on the tip pads so that the front wheel is 10 inches off the floor.
Page 54: Vacuum & Float Shutoff
Maintenance Vacuum & Float Shutoff 1. Recovery Tank Float Shut-off 2. Vacuum Motor 86398220 Operators Manual - Chariot-2 iScrub 20...
Page 55: Vacuum Motor Carbon Brush Replacement
Maintenance Recovery Tank Float Shut-off FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine When water is no longer being vacuumed from the floor and disconnect power. and the vacuum fan is operating, the ball float has engaged.
Page 56: Drive Motor-From Serial Number (4*)
Maintenance Drive Motor-From Serial Number (4*) Drive Chain Tension The drive chain should deflect about 1/4 inch on either Drive Motor Carbon Brush Replacement side of the loop when the opposite side is tight. Do not use a pressure washer to clean around the To adjust chain tension: brush motors.
Page 57: Brake Override
Maintenance Brake Override 5. Push the machine slowly. Take care as voltage is generated while pushing the machine and may 1. Disconnect battery to prevent injury. cause the controller to temporarily stop the machine. 2. Turn wheel slightly to the right. 3.
Page 58: Drive Motor-Prior To Serial Number(4*)
Maintenance Drive Motor-Prior to Serial Number(4*) Drive Chain Tension The drive chain should deflect about 1/4 inch on either Drive Motor Carbon Brush Replacement side of the loop when the opposite side is tight. To adjust chain tension: 1. Remove bumper. Do not use a pressure washer to clean around the 2.
Page 59: Inclines
Maintenance Inclines Drive gear engaged Machine can be driven. When navigating an incline the machine may come to a stop. Turn the machine off. Wait 5 minutes and start the Rotate lever firmly in direction of arrow. machine and proceed up the incline. Overheating may occur if you do not wait the full 5 minutes.
Page 60: Machine Tie-Downs
Maintenance Preparation for Loading/Unloading Trailer Before loading or unloading machine from trailer, remove squeegee and scrub brush (pad) to eliminate interference with ramp. Scrub head must be in the up position before loading. When transporting the machine on a trailer or in a truck, in addition to using tie-downs, be sure to block the tires to prevent the machine from rolling.
Page 61: Machine Tie-Downs (Deluxe)
Maintenance Machine Tie-Downs (Deluxe) There are two tie points located in front of the rear wheels on the frame, one on the front bumper tie-down bar, and a Tie-down wrap point on the recovery tank. Tie-down devices must be of the proper type and strength. The combined strength of all tie-downs must be strong enough to lift two times the weight of the machine.
Page 62: Troubleshooting
Maintenance Troubleshooting PROBLEM CAUSE SOLUTION No machine function Console lid is open Close console lid No power to machine Battery disconnected Check all battery cable connections Emergency shut-off activated Reset Battery cables corroded Clean connections Faulty key switch Replace switch Batteries not plugged in Plug batteries in On Board charger plugged in...
Page 63 Maintenance PROBLEM CAUSE SOLUTION Vacuum motor does not run, or Faulty vacuum circuit or switch Check wires & connections runs slowly Worn vacuum motor brushes Replace brushes, check commutator Vacuum circuit breaker tripped Reset circuit breaker Poor scrubbing performance Debris caught in scrub brush Remove debris Worn brush or pad Replace brushes or pads...
Page 64: Battery Discharge Indicator Troubleshooting
Maintenance Battery Discharge Indicator Troubleshooting The battery indicator flashes when a problem occurs. The table below list solutions for the indicated problems. Number of Problem Solution flashes The battery needs charging, there is a bad connection to If the connections are good, try the battery or dependent on the programming, may charging the battery.
Page 65 Notes...
Page 66: Suggested Spare Parts - Disk
Suggested Spare Parts - Disk 86135310 BRUSH SET VACUUM MOTOR 86328020 VACUUM HOSE 86007970 STRAINER 86334700 DRAIN HOSE 86369160 WHEEL 86219690 86223470 KNOB 86384090 BRUSH SET RING DRIVE MOTOR 86331980 BRUSH SET SCRUB MOTOR 86326070 SQUEEGEE REAR 86326060 SQUEEGEE FRONT 86000420 BRUSH POLYPROPYLENE 86000430 BRUSH NYLON 86283870 BRUSH NYLON POLISH...
Page 67: Suggested Spare Parts - Orbital
Suggested Spare Parts - Orbital 86135310 BRUSH SET VACUUM MOTOR 86328020 VACUUM HOSE 86007970 STRAINER 86334700 DRAIN HOSE 86369160 WHEEL 86219690 86223470 KNOB 86384090 BRUSH SET RING DRIVE MOTOR 86399920 BRUSH SET ORBITAL SCRUB MOTOR 86326070 SQUEEGEE REAR 86326060 SQUEEGEE FRONT 86398220 Operators Manual - Chariot-2 iScrub 20...
Page 68: Suggested Spare Parts - Cylindrical
Suggested Spare Parts - Cylindrical 86007970 STRAINER 86328020 86135310 BRUSH SET VACUUM HOSE VACUUM MOTOR 86334700 DRAIN HOSE 63212390 STAR GRIP 55152670 REFLECTOR ROLL 50319910 END PIECE RIGHT 86369160 50319900 WHEEL END PIECE LEFT 86223470 RING 86368590 SQUEEGEE BLADE - REAR 86384090 BRUSH SET DRIVE MOTOR 86368580...
Page 69: Notes
Notes 86398220 Operators Manual - Chariot-2 iScrub 20...

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