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Summary of Contents for Windsor chariot iSCRUB CS24 10060210
- Page 1 iSCRUB Operating Instructions (ENG) MODELS: CS24 CSE24 CS24SP 10060210 10060250 10060220 CSX24 CSXE24 CSE24SP 10060270 10060290 10060260 CSXEO24 10060300 Read these instructions before using the machine 86037660 05/27/08 PRV NO. 980228...
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Page 2: Serial Numbers
MACHINE DATA LOG/OVERVIEW MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ YOUR DEALER Name: __________________________________________________________________________________________________ Address: _______________________________________________________________________________________________ Phone Number: _________________________________________________________________________________________ OVERVIEW The Chariot Scrubber is a battery powered, stand-on, hard floor scrubber intended for commercial use. -
Page 3: Table Of Contents
TABLE OF CONTENTS GROUP PARTS LIST Machine Data Log/Overview........2 Table Of Contents ..........3 Bumper ..............5-1 Control Panel-Basic-Cylindrical ......5-3 HOW TO USE THIS MANUAL Control Panel-Deluxe ........5-5 Control Panel Housing........5-7 How To Use This Manual........1-1 Decal..............5-9 Frame-Lower .............5-11 SAFETY Frame-Upper .............5-13 Pedal Platform ...........5-15 Important Safety Instructions ...... -
Page 4: How To Use This Manual
The MAINTENANCE section contains preventive maintenance to keep the machine and its Parts may be ordered from authorized Windsor components in good working condition. They are dealers. When placing an order for parts, the listed in this general order: machine model and machine serial number are important. -
Page 5: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. -
Page 6: Hazard Intensity Level
WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts. Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep solution tank in raised position when charging. -
Page 7: Safety Label Location
SAFETY LABEL LOCATION NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. 86244300 PRV NO. 500955 WARNING LABEL 86252520 PRV NO. 80885 BATTERY CAUTION 86037660 CHARIOT 11/09/06... -
Page 8: Technical Specifications
TECHNICAL SPECIFICATIONS ITEM DIMENSION/CAPACITY Nominal power 2100 W Rated Voltage 36 Volts DC Rated Amperage 58 amps Batteries 3 X12 Volt 195-215 AH @ 20 hr. rate 21 in. x 16 in. x 17 in. tall Battery Compartment Dimensions (533mm x 406mm x 432mm) Scrub Brush Motors - Disk Machine 2 x .3 HP (190 W) Scrub Brush Motors - Cylindrical Machine... - Page 9 TECHNICAL SPECIFICATIONS ITEM MEASURE Height 50.6 inches (1285 mm) Length 52.5 inches (1330 mm) Width without squeegee 26.5 inches (670 mm) Width of squeegee - Disk Machine 32.7 inches (830 mm) Width of squeegee - Cylindrical Machine 29 inches (737 mm) Width of scrub path - Disk Machine 24 inches (610 mm) Width of scrub path - Cylindrical Machine...
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Page 10: How This Machine Works
HOW THIS MACHINE WORKS The Chariot® is a battery powered, self-propelled, The scrub deck side squeegees control the cleaning hard floor scrubber intended for commercial use. solution on the floor so that the squeegee can pick it The appliance applies a cleaning solution onto a up. -
Page 11: Components
COMPONENTS Recovery Dome 1. Control Panel-Drive Recovery Drain Hose 2. Control Panel-Scrub Scrub Deck Aqua-Mizer 3. Control Housing 10. Scrub Deck Skirts/Side Squeegees 4. Pedal Platform 11. Solution Cover 5. Rear Cover 12. Solution Drain Hose 6. Tank 86037660 CHARIOT 11/09/06... -
Page 12: Drive Controls
DRIVE CONTROLS 10 (Basic) 11 (Basic) 86037660 CHARIOT 11/09/06... - Page 13 DRIVE CONTROLS Key Switch Drive Reset Button Emergency Stop/Brake Switch Horn Button Directional Control Switch Steering Wheel Throttle Pedal Battery Discharge Operator Presence Pedal Indicator (Basic Only) Speed Control Switch Hour Meter (Basic Only) KEY SWITCH Controls the power for machine functions. To turn the machine power on, rotate key clockwise.
- Page 14 DRIVE CONTROLS SPEED CONTROL SWITCH Controls the maximum speed of the machine. There are two setting intended for scrubbing, speeds 1 and 2. Speed 3 is recommended for transport only, not scrubbing. To increase speed, press the top of the switch. To decrease speed, press bottom of the switch.
- Page 15 DRIVE CONTROLS 10A. BATTERY CHARGE LEVEL INDICATOR-BASIC Indicates the charge level of the batteries. The meter display is divided into 10 vertical bars. Bars illuminated on the far right indicate full charge. Bars flashing near the left side indicate the batteries should be recharged. Further operation of the machine could damage the machine or the batteries.
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Page 16: Scrub Controls-Basic & Cylindrical
SCRUB CONTROLS-BASIC AND CYLINDRICAL Squeegee Lift Lever 3. Brush Pressure Indicator Scrub Deck Actuator Switch 4. Solution Control Knob 86037660 CHARIOT 11/09/06... - Page 17 SCRUB CONTROLS-BASIC-CYLINDRICAL 1. SQUEEGEE LIFT LEVER Raises and lowers the squeegee, and turns the vacuum motor on and off. To lower squeegee and start vacuum motor, lift the lever from its raised position. To raise squeegee and stop vacuum motor, lift the lever from its lowered position. 2.
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Page 18: Scrub Controls-Deluxe
SCRUB CONTROLS-DELUXE 1. One Touch Switch 4. Vacuum/Squeegee Switch 2. Solution Control Switch 5. Display Toggle Switch 3. Brush Pressure Switch 1. ONE TOUCH SWITCH This switch controls the scrub brushes and vacuum all in one touch. To start scrubbing, press the one touch switch. The brush drive motors will turn on, the scrub deck will lower to the "light scrub"... - Page 19 SCRUB CONTROLS-DELUXE 2. SOLUTION CONTROL SWITCH This switch controls the amount of solution flow to the scrub deck. The information screen will show the solution setting. There are 4 different flow settings. To increase the solution flow, press the bottom of the solution control switch (+). To decrease solution flow, press the top of the switch (-).
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Page 20: Scrub Controls-Squeegee
SCRUB CONTROLS-SQUEEGEE DISK SCRUBBER CYLINDRICAL SCRUBBER 1. Squeegee Deflection Adjustment Knobs 2. Squeegee Pitch Adjustment Rod 86037660 CHARIOT 11/09/06 3-13... - Page 21 SCRUB CONTROLS-SQUEEGEE 1. SQUEEGEE DEFLECTION ADJUSTMENT KNOBS Adjusts the deflection along the entire length of the squeegee. To increase squeegee blade deflection, turn the two knobs at the ends of the squeegee counterclockwise. To decrease squeegee deflection, turn the two knobs at the ends of the squeegee clockwise.
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Page 22: Machine Operation
MACHINE OPERATION PRE-RUN MACHINE INSPECTION EMERGENCY STOP PROCEDURES Do a pre-run inspection to find possible problems 1. Release the throttle pedal by lifting right foot. that could cause poor performance or lost time from breakdown. Follow the same procedure each time to 2. -
Page 23: Filling Solution Tank
MACHINE OPERATION FILLING SOLUTION TANK NORMAL SCRUBBING Plan the scrubbing pattern in advance. The longest FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine track is around the perimeter of the area to be and remove key. cleaned. -
Page 24: To Begin Scrubbing
MACHINE OPERATION PRIMING PUMP TO BEGIN SCRUBBING If the solution system has gone dry or has been When operating the machine around people, pay unused for a period of time, it may be necessary to close attention for unexpected movement. Use follow the pump priming procedure. -
Page 25: To Stop Scrubbing
MACHINE OPERATION TO STOP SCRUBBING DOUBLE SCRUB 1. BASIC AND CYLINDRICAL For floors which are heavily soiled or have thick accumulations of floor finish may not clean Raise the scrub deck, turn off scrub sufficiently with one pass. In these cases it will be brushes. -
Page 26: Emptying And Cleaning Tanks
MACHINE OPERATION SOLUTION TANK 1. Pull recovery drain hose out to expose the solution drain hose. 2. Pull the solution drain hose from under front of the tank. Unscrew the T-handle on plug enough to loosen plug, then lower hose in direction of drain. - Page 27 NOTES: 86037660 CHARIOT 11/09/06 3-20...
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Page 28: Service Schedule
MAINTENANCE SERVICE SCHEDULE AFTER EACH BEFORE EACH WORK MAINTENANCE WORK PERIOD PERIOD Check water level of batteries after charging; add distilled water if necessary. (Wet cell only) Check that dome and cover seal tightly. Visually check for damaged or worn tires. Check brushes or pads for proper installation. -
Page 29: Batteries
MAINTENANCE-BATTERIES Rear Cover Retainer Knob Batteries Rear Cover Battery Tray Battery Connector-Machine Battery Tray Latch 86037660 CHARIOT 11/09/06... - Page 30 MAINTENANCE-BATTERIES BATTERIES (WET CELL ONLY) When servicing machine, avoid contact with battery The batteries provide the power to operate the acid. machine. The batteries require regular maintenance to keep them operating at peak efficiency. Batteries emit hydrogen gas. Explosion or fire can The machine batteries will hold their charge for long result.
- Page 31 MAINTENANCE-BATTERIES CHECKING BATTERY SPECIFIC GRAVITY CHARGING BATTERIES Use a hydrometer to check the battery specific When servicing machine, gravity. avoid contact with battery acid. Batteries emit hydrogen gas. Explosion or fire can Battery Check result. Keep sparks and open flame away. Keep covers open when charging.
- Page 32 MAINTENANCE-BATTERIES CHANGING BATTERIES 5. Replace the battery caps, and leave them in place while charging. Stop the machine in a clean area next to the charger. Turn off machine. 6. Unplug the battery connector from the machine. FOR SAFETY: Before leaving or servicing the FOR SAFETY: When charging, connect the machine;...
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Page 33: Squeegee
MAINTENANCE-SQUEEGEE DISK SCRUBBER CYLINDRICAL SCRUBBER Squeegee Pitch Adjustment Squeegee Rod/Cylindrical Knob Squeegee Deflection Adjustment Knobs Squeegee Pitch Adjustment Lock Nut Squeegee Level Indicator Squeegee Retainer Knob 86037660 CHARIOT 11/09/06... - Page 34 MAINTENANCE-SQUEEGEE SQUEEGEE BLADES TO REMOVE SQUEEGEE ASSEMBLY The front squeegee blade allows solution to pass 1. With the squeegee in the up position, turn key through channels in the blade into the squeegee switch “OFF”. assembly while maintaining vacuum to provide lift. The front blade has four wear surfaces and can be 2.
- Page 35 MAINTENANCE-SQUEEGEE TO ADJUST SQUEEGEE PITCH TO ADJUST AMOUNT OF REAR SQUEEGEE DEFLECTION 1. Choose a smooth, level surface. Turn “ON” the key switch. Lower the squeegee and drive SQUEEGEE DEFLECTION forward at least 2 feet (60cm.). 2. With the squeegee down, stop the machine. Do not allow machine to roll back.
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Page 36: Scrub Brushes
MAINTENANCE-SCRUB BRUSHES SCRUB BRUSHES FINISHED FLOORS There are four different types of brushes available to Nylon bristles are used in a variety of applications cover applications from cleaning heavily soiled floors on coated or uncoated surfaces. to polishing. A pad driver is also available to take advantage of the many cleaning pads on the market. -
Page 37: Scrub Deck-Disk
MAINTENANCE-SCRUB DECK – DISK 1. Scrub deck Aqua-Mizer™ 4. Scrub deck skirt stop 2. Aqua-Mizer™ retainer knob 5. Scrub brush motor 3. Scrub deck skirt 6. Scrub deck lift actuator 86037660 CHARIOT 11/09/06 4-10... -
Page 38: Scrub Deck - Disk
MAINTENANCE-SCRUB DECK - DISK Do not use a pressure BRUSH MOTOR CARBON BRUSH washer to clean around REPLACEMENT the brush motors. Use tap pressure only. 1. Scribe alignment mark on motor barrel to motor TO REPLACE SCRUB BRUSH MOTORS cap. Remove two bolts. 1. - Page 39 MAINTENANCE-SCRUB DECK - DISK SCRUB DECK ACTUATOR ADJUSTMENT FOR SAFETY: Before leaving or servicing The actuator will need to be adjusted when machine, stop on a level surface. Turn off replaced. machine. To adjust the actuator: 1. Remove the two screws that secure actuator spring plate and pull actuator barrel from stud on 1.
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Page 40: Scrub Deck-Cylindrical
MAINTENANCE-SCRUB DECK - CYLINDRICAL Hopper Scrub deck lift actuator Blade side squeegee Side squeegee removal knob Side squeegee adjustment knob Brush door Scrub brush motor 86037660 CHARIOT 11/09/06 4-13 4-13... -
Page 41: Scrub Deck Skirts
MAINTENANCE-SCRUB DECK - CYLINDRICAL SCRUB HEAD-CYLINDRICAL SCRUB BRUSH REPLACEMENT The dual cylindrical scrub head is designed to 1. Unscrew the knob and swing side squeegee out eliminate debris that may be caught in the squeegee about 90° while scrubbing. Water is applied to the first scrubbing brush turning in a clockwise rotation when 2. - Page 42 MAINTENANCE-SCRUB DECK - CYLINDRICAL DUMPING HOPPER ADJUSTMENT OF INDIVIDUAL BRUSHES The removable hopper is located behind the rear The brush pattern is adjusted from the motor side scrub brush. If the hopper becomes full, it will not only of both brushes. accept any more debris.
- Page 43 MAINTENANCE-SCRUB DECK - CYLINDRICAL BRUSH MOTOR CARBON BRUSH Do not use a pressure REPLACEMENT washer to clean around the brush motors. Use tap pressure only. 1. Scribe alignment mark on motor barrel to motor TO REPLACE SCRUB BRUSH MOTORS cap. Remove two bolts. 2.
- Page 44 MAINTENANCE-SCRUB DECK - CYLINDRICAL ACTUATOR SCRUB DECK SCRUB DECK ACTUATOR ADJUSTMENT REMOVAL/REPLACEMENT The actuator will need to be adjusted when replaced. FOR SAFETY: Before leaving or servicing machine, stop on a level surface. Turn off To adjust the actuator: machine. 1.
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Page 45: Circuit Protection
MAINTENANCE-CIRCUIT PROTECTION CIRCUIT BREAKERS (BASIC PANEL FUSE (DELUXE ONLY) SHOWN) The fuse is a one-time circuit protection device Circuit breakers interrupt the flow of power in the designed to stop the flow of electrical current in event of an electrical overload. When a circuit the event of an electrical overload. -
Page 46: Solution Strainer & Pump-Disk
MAINTENANCE-SOLUTION STRAINER & PUMP - DISK MODELS 1. Solution Strainer-Coarse 4. Pump Mounting Plate 2. Solution Strainer-Fine 5. Solenoid Valve 3. Pump 6. Shut-off Valve 86037660 CHARIOT 01/03/08 4-19... -
Page 47: Solution Strainer & Pump-Cylindrical
MAINTENANCE-SOLUTION STRAINER & PUMP-CYLINDRICAL MODELS 1. Solution Strainer-Coarse 4. Solenoid Valve 2. Solution Strainer-Fine 5. Jets 3. Pump 6. Shut-off Valve 86037660 CHARIOT 01/03/08 4-20... -
Page 48: Tank
MAINTENANCE-SOLUTION STRAINER & PUMP PUMP SOLUTION STRAINER-COARSE The pump is located under the tank on the right Located in bottom of tank. The coarse strainer side of machine. The pump delivers solution protects the finer strainer from large debris. If from the tank to the scrub deck. -
Page 49: Vacuum & Float Shut-Off
MAINTENANCE-VACUUM & FLOAT SHUT-OFF Recovery tank float shut-off Vacuum motor 86037660 CHARIOT 11/09/06 4-22... -
Page 50: Vacuum Motor Carbon Brushes
MAINTENANCE-VACUUM & FLOAT SHUT-OFF RECOVERY TANK FLOAT SHUT-OFF FOR SAFETY: before leaving or servicing machine, stop on a level surface, turn off machine and disconnect power. When water is no longer being vacuumed from the floor and the vacuum fan is operating, the TO REPAIR OR REPLACE VACUUM MOTOR ball float has engaged. -
Page 51: Drive Motor & Brake
MAINTENANCE-DRIVE MOTOR & BRAKE Drive motor Parking brake Drive chain 86037660 CHARIOT 11/05/07 4-24... - Page 52 MAINTENANCE-DRIVE MOTOR & BRAKE To disengage brake: ELECTRIC PARKING BRAKE ENGAGEMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key. Electric Brake Engagement This machine is equipped with an electric parking brake.
- Page 53 MAINTENANCE-DRIVE MOTOR & BRAKE DRIVE MOTOR CARBON BRUSH REPLACEMENT Install new brush and reinstall connecting screw and lead. Do not use a pressure washer to clean around When all new brushes are installed. Place all the motors. Use tap pressure only. in retracted position, held into brush holder by spring tension.
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Page 54: Bag Replacement
MAINTENANCE-BAG REPLACEMENT REMOVING BAG REPLACING BAG 1. Disconnect batteries and make sure parking brake 1. Install mandrel in bottom of bag. is not overridden. 2. Place new bag in tank making sure hole for 2. Under left front side of machine loosen hose strainer basket is oriented properly. - Page 55 MAINTENANCE-TRANSPORTING PUSHING MACHINE PREPARATION FOR LOADING /UNLOADING TRAILER The machine may be pushed for short distances at speeds not to exceed 5 mph. Be careful to avoid Before loading or unloading machine from trailer, damaging machine. The machine may be pushed by remove squeegee, scrub deck, side skirts or side hand from the rear.
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Page 56: Machine Troubleshooting
MACHINE TROUBLESHOOTING ERROR PROBLEM CAUSE CODE SOLUTION DELUXE No power to machine Battery disconnected Check all battery cable connections Emergency shut-off activated Reset Battery cables corroded Clean connections Main fuse blown (Deluxe Only) Replace fuse Faulty key switch Replace switch Little or no propel Low battery charge Charge batteries... - Page 57 MACHINE TROUBLESHOOTING ERROR PROBLEM CAUSE CODE SOLUTION DELUXE Vacuum motor does not run, or Circuit breaker tripped (Basic) Reset circuit breaker runs slowly Faulty vacuum circuit or switch 7700 Check wires, connections and switch Worn vacuum motor brushes Replace brushes, check commutator Squeegee will not go up/down Faulty circuit or actuator...
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Page 58: Deluxe Controller Fault Codes
MACHINE TROUBLESHOOTING – DELUXE CONTROLLER FAULT CODES ERROR CODE DELUXE PROBLEM SOLUTION Disconnect batteries and wait 1 minute before None LCD display on, but incomplete re-applying power. Disconnect batteries and wait 1 minute before 0A01 Power down error re-applying power. 0204 Memory corrupt Replace controller. - Page 59 MACHINE TROUBLESHOOTING- CONTROLLER FAULT CODES PROPEL CIRCUIT BOARD TROUBLESHOOTING Curtis 1228 LED DIAGNOSTICS- Basic and Cylindrical During normal operation, with no faults present, the status LED is steadily on. If the controller detects a fault, the status LED provides two types of information. First, it displays a slow flash (2 Hz) or a fast flash (4 Hz) to indicate the severity of the fault.
- Page 60 MACHINE TROUBLESHOOTING- CONTROLLER FAULT CODES PROGRAMMER LCD EXPLANATION POSSIBLE CAUSE CODE DISPLAY PROC/WIRING FAULT HPD fault present for 1. Misadjusted throttle. >10 sec. 2. Broken throttle pot or throttle mechanism. BRAKE ON FAULT brake On fault 1. Electromagnetic brake driver shorted.
- Page 61 NOTES: 86037660 CHARIOT 11/09/06 4-32...
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