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Summary of Contents for Windsor Chariot 3 iScrub 26 CS26
- Page 1 Chariot 3 iScrub 26 Scrubber Operating instructions (ENG) MODELS: CS26 10061500 CSC26 10061510 CSM26 10061580 CSCM26 10061590 CS26SP 10061520 CSC26SP 10061530 CSM26SP 10061600 CSCM26SP 10061610 86395370-A 12/12/14...
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Page 2: Machine Data Label / Overview
Machine Data Label / Overview Overview The Chariot Scrubber is a battery powered, stand-on, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes or pads, and then vacuums the soiled water back into the recovery tank. -
Page 3: Table Of Contents
Table of Contents Machine Data Label / Overview ....2 To Repair or Replace Vacuum Motor ...47 Drive Motor . - Page 4 How To Use This Manual This manual contains the following sections: The SAFETY section contains important information regarding hazardous or unsafe practices of the • How to Use This Manual machine. Levels of hazards are identified that could • Safety result in product damage, personal injury, or severe •...
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Page 5: Safety
Safety IMPORTANT SAFETY INSTRUCTIONS When using this machine, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. - Page 6 Safety MESURES DE SÉCURITÉ IMPORTANTES Lors de l'utilisation d'un appareil à batteries, il est nécessaire de respecter systématiquement des mesures de sécurité de base, comme suit: PRENEZ NOTE DE TOUTES CES MESURES AVANT D'UTILISER CETTE MACHINE. Pour réduire les risques d'incendie, de chocs électriques, ou de blessures: N'utiliser cette machine qu'en intérieur.
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Page 7: Hazard Intensity Level
Safety The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death. - Page 8 Safety Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions: DEGRÉS DE RISQUES EN CAS DE DANGER Il existe trois degrés de risques identifiés par les termes signalétiques -AVERTISSEMENT et ATTENTION et POUR VOTRE SÉCURITÉ. Le degré de risque est défini de la manière suivante: AVERTISSEMENT - Dangers ou méthodes dangereuses qui POURRAIENT provoquer de graves blessures ou entraîner la mort.
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Page 9: Safety Label Locations
Safety Safety Label Locations These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. EMPLACEMENT DE L'ÉTIQUETTE DE SÉCURITÉ REMARQUE : Ces dessins indiquent l'emplacement des étiquettes de sécurité sur la machine. Si, à tout moment, les étiquettes deviennent illisibles, contactez votre représentant autorisé... -
Page 10: Operations
Operations Technical Specifications ITEM DIMENSION/CAPACITY Nominal power 1800 W Rated Voltage 36 Volts DC Rated Amperage 50 amps Batteries 3 X12 Volt 205-234 AH @ 20 hr. rate Battery Compartment Dimensions 21 in. x 16 in. x 17 in. tall (533mm x 406mm x 432mm) Scrub Brush Motors - Disk Machine 2 x.5 HP (350 W) Scrub Brush Motors - Cylindrical Machine... - Page 11 Operations ITEM MEASURE Height 50.0 inches (1270 mm) Length 56.1 inches (1425 mm) Width without squeegee 29.5 inches (749 mm) Width of squeegee - Disk Machine 32.7 inches (830 mm) Width of squeegee - Cylindrical Machine 33.5 inches (850 mm) Width of scrub path 26 inches (660mm) LENGTH...
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Page 12: How This Machine Works
Operations How This Machine Works The function of the recovery system is to vacuum the soiled water back into the recovery tank. The recovery The Chariot® is a battery powered, self-propelled, hard system consists of the squeegee, vacuum motor, float floor scrubber intended for commercial use. -
Page 13: Components
Operations Components 7. Recovery Sight Dome 8. Solution Drain Hose 1. Control Panel-Drive 9. Scrub Deck Aqua-Mizer™ 2. Control Panel-Scrub 10. Scrub Deck Skirt 3. Console 11. Recovery Lid 4. Pedal Platform 12. Recovery Drain Hose 5. Rear Cover 6. Tank 86395370 Operator Manual - Chariot 3 iScrub 26... - Page 14 Operations 86395370 Operator Manual - Chariot 3 iScrub 26...
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Page 15: Drive Controls
Operations Drive Controls 1. Key Switch 2. Emergency Stop/Brake Switch 3. Directional Control / Drive Reset Switch 4. Throttle Pedal 5. Horn Button 6. Steering Wheel 7. Speed Control 8. Battery Discharge Indicator 9. Hour Meter 1. KEY SWITCH Controls the power for machine functions. To turn the machine power on, rotate key clockwise. - Page 16 Operations 4. THROTTLE PEDAL Controls the speed of the vehicle within the speed control setting selected. Pressing the pedal causes the machine to travel in the direction selected by the Directional Control Switch. To increase speed, increase pressure on the pedal. To decrease speed, decrease pressure on the pedal.
- Page 17 Operations 8. BATTERY CHARGE LEVEL INDICATOR Indicates the charge level of the batteries. The meter display is divided into 10 bars. Bars illuminated on the far right indicate full charge. Bars flashing near the left side indicate the batteries should be recharged. Further operation of the machine could damage the machine or the batteries.
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Page 18: Scrub Controls
Operations Scrub Controls 1. Function Mode Dial The first two positions are for transport only. See drive controls section. Daytime cleaning / light cleaning This mode is used for light cleaning. In this mode the machine will propel at a maximum of medium speed. - Page 19 Operations Heavy scrub level cleaning This mode is used for heavy level cleaning. In this mode the machine will propel at a maximum of slow speed. The scrub deck will lower to a heavy down pressure. The water will flow at a high rate. The vacuum will flow at a high rate. Vacuum only mode This mode is used for picking up solution only.
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Page 20: Pre-Run Machine Inspection
Operations Machine Operation Filling Solution Tank FOR SAFETY: Before leaving or servicing Pre-Run Machine Inspection machine; stop on level surface, turn off machine and remove key. Do a pre-run inspection to find possible problems that could cause poor performance or lost time from break- 1. -
Page 21: Normal Scrubbing
Operations Optional Chemical Metering System If the machine is allowed to stand in neutral with the scrub deck down, the solutions flow stops and brush 1. Fill chemical container and place into console motors stop. If either forward or reverse travel is recess. -
Page 22: To Begin Scrubbing
Operations To Begin Scrubbing NOTE: The solution flow can be adjusted up or down approximately 10 percent by changing the dip switch settings on the control board. The dip switches are located on the left side of the control board, mounted on the lower control panel. -
Page 23: Emptying And Cleaning Tanks
Operations brushes down to further loosen soil. The additional Solution Tank application of solution will further assist the difficult 1. Remove the recovery tank lid. cleaning job. 2. Pull the solution drain hose from its mounting FOR SAFETY: When using machine, go slow on pocket. -
Page 24: Squeegee Disk
Operations Squeegee Disk 1. Squeegee Handle The squeegee handle holds the squeegee in place. 2. Squeegee Hose and Tube The squeegee hose and tube carry the recovered solution to the recovery tank. 3. Squeegee Wheels The squeegee wheels support the squeegee at the correct height and angle to automatically obtain optimum suction. -
Page 25: Squeegee - Cylindrical
Operations Squeegee - Cylindrical 1. Squeegee Knobs The squeegee knobs hold the squeegee in place. 2. Squeegee Hose and Tube The squeegee hose and tube carry the recovered solution to the recovery tank. 3. Squeegee Wheels The squeegee wheels support the squeegee. The height can be adjusted by turning the knobs. 86395370 Operator Manual - Chariot 3 iScrub 26... - Page 26 Notes 86395370 Operator Manual - Chariot 3 iScrub 26...
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Page 27: Maintenance
Maintenance Service Schedule BEFORE EACH AFTER EACH MAINTENANCE WORK PERIOD WORK PERIOD Check water level of batteries after charging; add distilled water if necessary. (Wet cell only) Check that recovery lid seals tightly. Visually check for damaged or worn wheels. Check brushes or pads for proper installation. -
Page 28: Batteries
Maintenance Batteries 1. Rear Cover Latch 2. Rear Cover 3. Battery Connector-Machine 4. Battery Connector-Battery 5. Batteries 6. Battery Tray Liner 7. Battery Tray 86395370 Operator Manual - Chariot 3 iScrub 26... -
Page 29: Battery Maintenance
Maintenance Batteries (Wet Cell Only) The batteries provide the power to operate the Wear eye protection and protective clothing when machine. The batteries require regular maintenance to working with batteries. keep them operating at peak efficiency. The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times. -
Page 30: Checking Battery Specific Gravity
Maintenance Checking Battery Specific Gravity Charging Batteries Use a hydrometer to check the battery specific gravity. When servicing machine, avoid contact with battery acid. Lors de l'entretien de la machine, évitez tout contact avec l'acide de batterie. Batteries emit hydrogen gas. Explosion or fire can result. - Page 31 Maintenance Use a 36 volt, 20 amp maximum output DC charger FOR SAFETY: When charging, connect the charger which will automatically shut off when the batteries are to the batteries before connecting the charger to fully charged. the AC wall outlet. Never connect the charger to the AC wall outlet first.
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Page 32: Changing Batteries
Maintenance Changing Batteries Stop the machine in a clean area next to the charger. Turn off machine. FOR SAFETY: Before leaving or servicing the machine; stop on level surface, turn off machine and remove key. 1. Remove the rear cover. 2. -
Page 33: Onboard Charger Programming
Maintenance Onboard Charger (Optional) Circuit Breaker must be off before unplugging batteries. Onboard Charger Programming For machines equipped with optional on-board charger. When replacing batteries, charger programming changes may be required. If replacing batteries with same type, (e.g. maintenance free batteries with main- tenance free) no programming is required. -
Page 34: Squeegee - Disk
Maintenance Squeegee - Disk 1. Squeegee 2. Squeegee Retainer Knob Squeegee - Cylindrical 1. Squeegee 2. Squeegee Retainer Knob 86395370 Operator Manual - Chariot 3 iScrub 26... -
Page 35: Squeegee Blades
Maintenance Squeegee Blades To Replace or Rotate Squeegee Blades - Disk The front squeegee blade allows solution to pass through channels in the blade into the squeegee 1. With the squeegee in the up position, turn key assembly while maintaining vacuum to provide lift. The switch "OFF". -
Page 36: Scrub Deck - Disk
Maintenance Scrub Deck - Disk 4. Scrub Deck Skirt Brush Strip 1. Scrub Deck Aqua-mizer™ 5. Scrub Brush Motor 2. Aqua-mizer™ Retainer Knob 6. Scrub Deck Lift Actuator 3. Scrub Deck Skirt 86395370 Operator Manual - Chariot 3 iScrub 26... -
Page 37: Scrub Brushes
Maintenance Scrub Brushes There are four different types of brushes available to cover applications from cleaning heavily soiled floors to polishing. A pad driver is also available to take advantage of the many cleaning pads on the market. Please refer to the following to assist in selecting the proper brush or pad for the work at hand. -
Page 38: Replacing Or Installing Scrub Brushes - Disk
Maintenance Replacing or Installing Scrub Brushes - NOTE: Damage to driver or brush could occur if not securely attached. Disk FOR SAFETY: Before leaving or servicing the machine; stop on level surface, turn OFF machine and remove key. 1. Turn machine power off. 2. -
Page 39: To Replace Scrub Brush Motors
Maintenance Brush Motor Carbon Brush Replacement 1. Scribe alignment mark on motor barrel to motor cap. Remove two bolts. Do not use a pressure washer to clean around the brush motors. Use tap pressure only. 2. Remove end cap from motor. NOTE: Motors contain two wave washers in cap. -
Page 40: Scrub Deck - Cylindrical
Maintenance Scrub Deck - Cylindrical 1. Scrub Deck Skirt 2. Debris Hopper 3. Scrub Deck Lift Actuator 86395370 Operator Manual - Chariot 3 iScrub 26... -
Page 41: Replacing Or Installing Scrub Brushes - Cylindrical
Maintenance Replacing or Installing Scrub Brushes - Cylindrical 1. Turn machine function dial to transport mode, allowing deck to return to “up” position. Turn the machine power off. FOR SAFETY: Before leaving or servicing the machine; stop on level surface, turn OFF machine and remove key. -
Page 42: Actuator Scrub Deck Removal / Replacement
Maintenance Actuator Scrub Deck Removal / Scrub Deck Actuator Adjustment Replacement The actuator will need to be adjusted when replaced. FOR SAFETY: Before leaving or servicing machine, To adjust the actuator: stop on a level surface. Turn off machine. 1. While holding actuator barrel to prevent it from 1. -
Page 43: Circuit Protection
Maintenance Circuit Protection Circuit Breakers 1. MAIN CIRCUIT BREAKER Interrupts the flow of power from batteries in the event of an electrical overload. When the circuit breaker is tripped, it can be reset by pressing the toggle switch. If the circuit breaker continues to trip, the cause of the electrical overload must be corrected. -
Page 44: Solution
Maintenance Solution 1. Strainer 2. Solution Cap 3. Solenoid Valve 4. Chemical Bottle (Optional) 5. Chemical Pump (Optional) 6. Flow Meter (Optional) 86395370 Operator Manual - Chariot 3 iScrub 26... -
Page 45: Solution Strainer
Maintenance Solution Strainer Located in bottom of tank. Protects system from debris. Solenoid Valve The solenoid valve is mounted on the front of the scrub deck, on left side. The solenoid valve opens and closes to meter the correct amount of solution to the scrub deck. -
Page 46: Vacuum
Maintenance Vacuum 1. Recovery Tank Float Shut-off 2. Vacuum Motor 3. Debris Bin 86395370 Operator Manual - Chariot 3 iScrub 26... -
Page 47: Recovery Tank Float Shut-Off
Maintenance Recovery Tank Float Shut-off When water is no longer being vacuumed from the floor Vacuum Motor Carbon Brushes and the vacuum fan is operating, the ball float has engaged. The vacuum motor will not vacuum water End Cap with recovery tank full. The recovery tank must be drained. -
Page 48: Drive Motor
Maintenance Drive Motor 1. Drive Motor 2. Parking Brake 86395370 Operator Manual - Chariot 3 iScrub 26... -
Page 49: Electric Parking Brake Engagement
Maintenance Electric Parking Brake Engagement Drive Motor Carbon Brush Replacement FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key. Do not use a pressure washer to clean around the motors. Use tap pressure only. Electric Brake Engagement This machine is equipped with an electric parking brake. -
Page 50: Transporting
Maintenance Transporting Preparation for Loading/Unloading Trailer Before loading or unloading machine from trailer, Pushing Machine remove squeegee, scrub deck, side skirts or side squeegees, Aqua-Mizers and scrub brushes (pads) to The machine may be pushed for short distances at eliminate interference with tie-downs. speeds not to exceed 5 mph. -
Page 51: Troubleshooting
Maintenance Troubleshooting PROBLEM CAUSE SOLUTION No power to machine Battery disconnected Check all battery cable connections Emergency shut-off activated Reset Battery cables corroded Clean connections Faulty key switch Replace switch On board charger plugged in Unplug and stow cord Main circuit breaker tripped Reset circuit breaker Little or no propel Low battery charge... - Page 52 Maintenance PROBLEM CAUSE SOLUTION Vacuum motor does not run, or Faulty vacuum circuit or switch Check wires connections and motor runs slowly Worn vacuum motor brushes Replace brushes, check commutator Squeegee will not go up/down Faulty circuit or actuator Check wires, connectors and actuator Faulty cables or pulleys Repair/replace cables or pulleys Poor scrubbing performance...
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Page 53: Controller Fault Codes
Maintenance Controller Fault Codes ERROR CODE PROBLEM SOLUTION DELUXE THE BATTERY NEEDS CHARGING OR THERE IS A BAD LOW BATTERY VOLTAGE CONNECTION TO THE BATTERY TRACTION MOTOR THE TRACTION MOTOR HAS A BAD CONNECTION, CHECK DISCONNECTED CONNECTIONS TO MOTOR TRACTION MOTOR SHORT THE TRACTION MOTOR HAS A SHORT CIRCUIT TO THE CIRCUIT... -
Page 54: Suggested Spare Parts - Disk
Suggested Spare Parts - Disk 86326980 CARBON BRUSH SET VACUUM MOTOR 86368290 BRUSH SET DISK SCRUB DECK MOTORS 86161800 LATCH 86335520 WHEEL 86008710 RING 86232130 86359590 WHEEL 86353950 86362390 HOSE, SOLUTION DRAIN CASTER 66132310 CARBON BRUSH SET 86354270 DRIVE WHEEL MOTOR HOSE, RECOVERY 86361670 BLADE, AQUAMIZER, RH... -
Page 55: Suggested Spare Parts - Cylindrical
Suggested Spare Parts - Cylindrical 86326980 CARBON BRUSH SET VACUUM MOTOR 66102160 CARBON BRUSH SET CYLINDER BRUSH DECK MOTOR 86335520 WHEEL 86161800 LATCH 86008710 RING 86232130 63212390 STAR GRIP 50942310 SLEEVE 55153460 DEFLECTOR ROLL 28852940 END PIECES 66132310 CARBON BRUSH SET DRIVE WHEEL MOTOR 86354270 HOSE, RECOVERY...
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