CONTENTS 1. INSTALLING THE OPERATION PANEL ..............1 2. CONNECTING THE CORD ..................2 3. HOW TO USE THE OPERATION PANEL ..............3 3-1. Names and functions of each components .............3 3-2. Adjusting the contrast of the operation panel display ........5 3-3.
Page 3
5-7. ON/OFF switch of the material edge sensor ..........57 5-8. Automatic thread trimming switch ............57 5-9. One-shot automatic stitching switch ............57 5-10. Thread trimming prohibition switch ............58 5-11. Key lock ......................58 5-12. Information ......................59 (1) Maintenance management function ....................59 (2) Production control function ......................63 (3) Working measurement function ......................65 5-13.
Type C (Type name plate TYPE C0 * ) ) Attachoperationpanel 1 tothemachineheadusingscrew 2 ,plainwasher 3 ,toothedlockwasher 4 andspacer 5 (fortypeC)suppliedwiththeoperationpanel.Selectandusescrew 2 referringtothetable. 2) Thepositionsoftheholesinthebracketfor installing the operation panel aredifferentfromeachother accordingtotherespectivemodels.Refertothetablebelow. IP-110 / bracket type classified by model correspondence table Type B Type C Installing No. Mountedmachinehead Brackettype...
2. CONNECTING THE CORD WARNING : Turn OFF the power and start the work after 5 minutes or more have passed so as to prevent accidents caused by abrupt start of the sewing machine. 2) Connect the connector of cord 1 to connector )...
2) Connect the optional relay cable connector to CN05 3 of the production control switch connectingconnector. Note) Prepare the switch main unit by the customers or ask JUKI business office about it. Optional relay cable A (asm.) JUKI Part No. 40008168...
(3) Programmed stitching pattern Theconstant-dimensionstitchingprocesscanbeprogrammedasmanyas20operationsteps.Thesewing conditions including the number of stitches, needle up/down stop mode, automatic thread trimming, continuous operation steps, lifting/lowering of presser foot and normal/reverse feed stitching can be separately specified for the respective operation steps. If the lifting of presser foot is specified, the time during which the presser foot is raised can be also specified.
Page 15
1) Confirm that step 1 is displayed on the panel. Now, set the number of stitches to 20 using switches 2 and 3 . 2) Setthefeedingdirectiontothenormaldirectionusingswitches 4 and 5 . 3) Setthestopstateofthesewingmachinetotheneedle-downstopmodeusingswitches 8 and 9 . If the number of stitches is set to 0 stitch or the stop-state of the sewing machine is set to the automatic thread trimming mode , the machine will not proceed to the subsequent operation step.
< Continuous stitching mode > In this mode, it is possible to make the sewing machine execute the subsequent step after the completion of thecurrentstep. ) Intheprogrammedstitchingpatternsettingscreen,selectthecontinuousstitchingmodeusingswitches 1 and 2 . 2) As long as the continuous stitching mode is selected, you can make the sewing machine execute the subsequentstepsetintheprogramafterthecompletionofthecurrentstepbydepressingthefrontpartof...
4-4. No. of pcs. counter The No. of pcs. counter counts up the number of finished products every time the machine performs thread trimming.(0→→2 ... →9999) The value on the No. of pcs. counter can be modified using counter value setting switches 3 and 4 . The value...
(2) Production control function ) Press 1 todisplaytheproductioncontrolscreen. ■ Production control screen [Explanation of the respective items] Numberofpcs.ofcurrenttarget...Unit:Piece Number of pcs. of final target ....Unit : Piece Currentoutput........Unit:Piece Timerequiredtosewonepiece(pitchtime)....Unit:Second Thisitemdisplaysthatthemeasurementisstopped. This item displays that the measurement is beingperformed. 2) Press 2 , 3 , 4 and 5 todisplaytheproductioncontrolinputscreen. ...
Page 29
■ Production control input screen 3) Settherespectivesettingitemswith 7 .Settingtimeinputtedin 6 isshowninreversevideo. Minimum setting possible value of pitch time is 0.50 seconds. When 0.00 second is set, make the current target non-display. 4) Press 8 intheshapelistscreen. ■ Output display screen 5) Theoutputdisplayscreenisdisplayed.Sewingispossiblewiththisscreen. ...
(3) Working measurement function ) Press 1 todisplaytheworkingmeasurementfunctionscreen. ■ Working measurement function screen [Explanation of the respective items] Workingfactor ........Unit:% Workingmeanspeed.......Unit:rpm Pitchtime.........Unit:Second Machinetime........Unit:Second 2)Press 3 tostarttheworkingmeasurement. 3)Tostopthemeasurement,press 3 again. 4)Theresultofmeasurementcanbeclearedwith 2 . When “Clear” is not executed, the measurement from the last time can be continued. ...
Page 31
Maintenance personnel level )TurnONthepower. 2)Pressswitch 1 for approximately three seconds to display the information screen. ■ Information screen (maintenance personnel level) 2 3 4 5 6 2 Verdisplay..Forthedetails,refertotheEngineer’sManual. 3 Functionsetting..Refertotheitem“Functionsettingprocedure”. 4 Sewingmanagementinformation 5 Communicationmode..Forthedetails,refertotheEngineer’sManual. 6 Mediaformat..Forthedetails,refertoEngineer'sManual. When the media format is executed, all of the data that have been recorded at present disappear.
4-13. Setting for functions (1) How to change over to the function setting mode Do not perform switch operations other than those described in the following explanations. Be sure to re-turn the power switch ON after one second or more has passed. If the power is turned ON immediately after turning it OFF, the sewing machine may not work normally.
Page 33
・ Changesetvaluewith “+/–”Keyofswitch 5 . Thesetvaluehasbeen changedfrom“0”to“3”. ・ Whenthischangedvalue isacceptable,pressswitch Whenyoudesiretoreturn thevaluetotheprevious one,pressswitch 6 . ・ TurnOFFthepowerswitch andturnONthepower switch after approximately onesecond. ・ Changeofthesetvalue isdeterminedbyturning OFFthepowerswitch. [Setting procedure of Level 1] ) Pressswitch 1 for approximately three seconds. 2) Pressswitch 2 . –30–...
Page 34
3) Thisscreenisthefunction settingscreen. ChangethesettingNo. with“+/–”Keyofswitch Forthedetailsofsetting No.,seeP.32. SettingNo. Setvalue Example) Changing the number of rotation of reverse feed stitching (Setting No. 8) ChangethesettingNo.to“8” with“+”Keyofswitch 3 in the figure above. ・ Pressswitch 4 . ・ Changethesetvaluewith “+/–”Keyofswitch 5 . ・ Setvaluehasbeen changedfrom350to 250.
(2) Function setting list Forthedetailsoftheitems,refertotheInstructionManualforSC-90. * DDL-8700 is given as an example here. However, initial value changes according to the machine head to be connected. Paneldisplay Setting Setting Item Description Standardset level range value Softstartfunction Thenumberofstitchestobesewnatalowspeedwhenthesoft- N-SOFT startfunctionisusedatthestartofsewing. 0to9 0:Soft-startfunctionisnotoperative. Flickerreducing...
Page 37
Paneldisplay Setting Setting Item Description Standardset level range value Numberofrotationat Lowestspeedbypedal 20to S-POS alowspeed Numberofrotationof Threadtrimmingspeed 20to S-TRM (Caution) Do not change the set value. When it is changed, threadtrimming the sewing machine may be damaged. Numberofrotationof Sewingspeedatthestartofsewing(soft-start) 50to S-SOFT soft-start 5500 One-shotspeed...
Page 41
■ Number of stitches of back tuck stitching setting screen Settingofnumberofstitchesofreversestitchingisperformed. <Whenreversestitchingpatternisselected> <Whencornerpatternisselected> <Whensteppatternisselected> ■ Number of stitches of overlapped stitching setting screen Settingofnumberofstitchesofoverlappedstitchingisperformed. –38–...
(3) Corner pattern Thecornerstitchingprocesscanbeprogrammedasmanyas8processes(asmanyas6processeswhen repeatingiseffective)inadvance.Theneedlebartobestoppedandthenumberofstitchesofsewingwith single needle can be specified in advance for the respective processes. Press switchtodisplaythepatternlistscreen. ) Pressswitch 1 todisplaythecornerpatternNo.selectionpop-up. 2)Whenswitches 2 arepressedandthecornerpatternNo.isselected,thescreenisautomaticallychanged overtothecornerpatternsettingscreentodisplaythestateofthepatternwhichhasbeenalready specified. –44–...
Page 48
3)Thetablebelowshowstheinitialsettingofeachpattern. Cornertypeofthecorner Pattern Indication Example of sewing stitchingprocesses Attaching pock- /A /G/A / et on jeans or thelike Sewing collars o f j a c k e t s o r /C /F /C /C thelike /F /C / 3to8 /A / –45–...
Page 50
5) Modification of the pattern [To add the step] 1. When adding the step, press the switch to which nothing is registered (example in the illustration is SW 1 ). 2. Cornertypewhichisusedinthestepandthekindofreturnareselectedinthestepeditpop-up. 1 and 2 :Theseswitchesselectthecornertype. 3 and 4 :Theseswitchesselectthekindofreturn. 5 :Changeisdeterminedandthescreenreturnstothestepsettingscreen.
Page 51
[To change the step] . Inordertoeditthestepwhichhasbeenalreadyregistered,presstheswitchofthestepyoudesireto edit. (Example in the illustration is switch of 1 ) S ettingprocedureisthesameasthatofaddingthestep. [To delete the step] . When deleting the step, press the switch 1 of step which is one before the process you desire to delete.
Page 52
2.Setthekindofreturnto or withswitch 2 inthesteppop-upscreen. Even when is selected on the way of return, it is not reflected. 3.Stepafterthesetstepisdeleted.(Screenisthecasewhere issetinthekindsofreturns.) 6) Editofthecorner ContentsofthecornersAtoHareedited. Pressswitch 1 todisplaythecornereditpop-up. 1 3 5 7 9 2 4 6 8 1 and 2 :Theseswitcheschangethecornertypeoftheobjecttobeedited. 3 and...
(4) Step pattern Theconstant-dimensionstitchingprocesscanbeprogrammedasmanyas20operationsteps.Thesewing conditions including the number of stitches, needle bar to be stopped, up/down stop mode, automatic threadtrimming,continuoussteps,lifting/loweringofpresserfootandnormal/reversefeedstitchingcanbe separately specified for the respective operation steps. Programming procedure is described below taking the pattern on the left side as an example. Step 10 Step 1 Step 2...
Page 54
[Step 1] 1 3 5 7 9 2 4 6 3) Confirm that step 1 is displayed on the panel. Now, set the number of stitches to 39 using switches 1 and 2 . 4) Changetheneedlebartobestoppedtotheneedlebarnottobestoppedusingswitches 3 and 4 . 5)...
Page 55
(Reference) In case of sewing of lapels of jacket or the like, refer to the table below. Step 11 Step 9 Step 10 Step 12 Step 8 Step 3 Step 17 Step 18 Step 2 Step 7 Step 13 Step 19 Step 14 Step 6 Step 1...
[Example of setting] 2) Every tine the thread trimmer actuates, the machine proceeds to the subsequent pattern which has been selected. (The step which is being executed is shown in reverse video during execution.) If the thread trimmer actuates before completion of a pattern, the machine will proceed to the subsequent program.
The table below gives the initial setting values for Initial value on the bobbin thread counter referencewhenthebobbiniswoundwiththreadtothe for reference extent that the pinhole in the outside of the bobbin case is reached as shown in the figure on the left side. ...
5-5. Re-sewing switch The re-sewing switch is used when the bobbin thread runs out during the corner pattern sewing step or the step pattern sewing step. Explanation of the re-sewing switch is given using the corner pattern as an ) Whenthebobbinthreadhasrunoutduringthesewingof a...
(2) Production control function ) Press 1 todisplaytheproductioncontrolscreen. ■ Production control screen [Explanation of the respective items] Numberofpcs.ofcurrenttarget... Unit:Piece Number of pcs. of final target ....Unit : Piece Currentoutput........ Unit:Piece Timerequiredtosewonepiece(pitchtime)....Unit:Second Thisitemdisplaysthatthemeasurementisstopped. Thisitemdisplaysthatthemeasurementis beingperformed. 2) Press 2 , 3 , 4 and 5 todisplaytheproductioncontrolinputscreen. ...
Page 67
■ Production control input screen 3) Settherespectivesettingitemswith 7 .Settingtimeinputtedin 6 isshowninreversevideo. Minimum setting possible value of pitch time is 0.50 seconds. When 0.00 second is set, make the current target non-display. 4) Press 8 intheshapelistscreen. ■ Output display screen 5) Theoutputdisplayscreenisdisplayed.Sewingispossiblewiththisscreen. ...
(3) Working measurement function ) Press 1 todisplaytheworkingmeasurementfunctionscreen. ■ Working measurement function screen [Explanation of the respective items] Workingfactor....... Unit:% Workingmeanspeed..... Unit:rpm Pitchtime ........Unit:Second Machinetime........Unit:Second 2)Press 3 tostarttheworkingmeasurement. 3)Tostopthemeasurement,press 3 again. 4)Theresultofmeasurementcanbeclearedwith 2 . When “Clear” is not executed, the measurement from the last time can be continued. ...
Page 69
Maintenance personnel level )TurnONthepower. 2)Pressswitch 1 for approximately three seconds to display the information screen. ■ Information screen (maintenance personnel level) 2 3 4 2 Verdisplay..Forthedetails,refertotheEngineer’sManual. 3 Functionsetting..Refertotheitem“Functionsettingprocedure”. 4 Sewingmanagementinformation 5 Communicationmode..Forthedetails,refertotheEngineer’sManual. 6 Mediaformat..Forthedetails,refertoEngineer'sManual. When the media format is executed, all of the data that have been recorded at present disappear.
5-13. Setting for functions (1) How to change over to the function setting mode Do not perform switch operations other than those described in the following explanations. Be sure to re-turn the power switch ON after one second or more has passed. If the power is turned ON immediately after turning it OFF, the sewing machine may not work normally.
Page 71
• Changesetvaluewith “+/–”Keyofswitch 5 . Thesetvaluehasbeen changedfrom“0”to“3”. • Whenthischangedvalue isacceptable,pressswitch Whenyoudesiretoreturn thevaluetotheprevious one,pressswitch 6 . •TurnOFFthepowerswitch andturnONthepower switch after approximately onesecond. •Changeofthesetvalue isdeterminedbyturning OFFthepowerswitch. [Setting procedure of Level 1] ) Pressswitch 1 for approximately three seconds. 2) Pressswitch 2 . –68–...
Page 72
3) Thisscreenisthefunction settingscreen. ChangethesettingNo. with“+/–”Keyofswitch Forthedetailsofsetting No.,seeP.70. SettingNo. Setvalue Example) Changing the number of rotation of reverse feed stitching (Setting No. 8) ChangethesettingNo.to“8” with“+”Keyofswitch 3 in the figure above. •Pressswitch 4 . •Changethesetvaluewith “+/–”Keyofswitch 5 . •Setvaluehasbeen changedfrom350to 250.
(2) Function setting list Forthedetailsoftheitems,refertotheInstructionManualforSC-90. * LH-4168S is given as an example here. However, initial value changes according to the machine head to be connected. Paneldisplay Setting Setting Item Description Standardset level range value Softstartfunction Thenumberofstitchestobesewnatalowspeedwhenthesoft- N-SOFT startfunctionisusedatthestartofsewing. 0to9 0:Soft-startfunctionisnotoperative. Flickerreducing...
Page 75
Paneldisplay Setting Setting Item Description Standardset level range value Numberofrotationat Lowestspeedbypedal 20to S-POS alowspeed Numberofrotationof Threadtrimmingspeed 20to S-TRM threadtrimming (Caution) Do not change the set value. When it is changed, the sewing machine may be damaged. Numberofrotationof Sewingspeedatthestartofsewing(soft-start) 50to S-SOFT soft-start 5500 One-shotspeed...
(3) Communication mode Changingproceduretothecommunicationmode Do not perform switch operations other than those described in the following explanations. Be sure to re-turn the power switch ON after one second or more has passed. If the power is turned ON immediately after turning it OFF, the sewing machine may not work normally. In this case, turn ON the power again.
Page 81
Example of download Example) Parameter file No. 70 of the media is downloaded to the sewing pattern No. 7. 1 .Open the media cover and insert the CompactFlash(TM) (Optional Part No. : 4000000) from the insertionopening. *Panelfunctiondoesnotworkwiththecoveropened. 2 .Selectionofdata ...
Page 82
5 .CustompatternNo.setting Press 4 and 5 inthecommunicationsettingscreentosetthecustompatternNo. Communication setting screen ■ 6 .Startofdownload Whenallsettingprocedureshavebeencompleted,press 6 inthecommunicationsettingscreento startdownloading. During communication screen ■ Whenthescreenreturnstothecommunicationsettingscreenafterdisplayoftheduringcommunication screen,communicationiscompleted. Example of upload Example) Sewing pattern No. 8 is uploaded as the parameter format file No. 15 of the media. 1 .Open...
Page 83
4 .SettingofthecustompatternNo. Press 4 and 5 inthecommunicationsettingscreentosetthecustompatternNo. 5 . Selection of the file No. of the media Press 3 in the communication setting screen to display the file No. input screen of the media. Input the file No. of the media. The inputted file No. is displayed in .
6. EXTERNAL INTERFACE External interface means the section to connect the operation panel and the system which is different from theoperationpanel. Fortheuseanddetails,refertotheEngineer'sManual. 1) Media slot Mediaslotisinstalledinthefacecoverlocatedontheleftsideofoperationpanel. 2) RS-232C port RS-232Cconnectorisinstalledintherubbercaplocatedonthebacksideofoperationpanel. 3) General input port (Production control switch connecting connector) ...