• Camshaft-to-cap clearance
Out of specification → Measure
camshaft outside diameter.
<Limit>:0.08 mm (0.003
a. Install the camshaft onto the cylin-
b. Position a strip of Plastigauge
"1" onto the camshaft.
c. Install the clip, dowel pins and
Bolt (camshaft cap):
10 Nm (1.0 m•kg, 7.2
• Tighten the bolts (camshaft cap) in
a crisscross pattern from innermost
to outer caps.
• Do not turn the camshaft when
measuring clearance with the
d. Remove the camshaft caps and
measure the width of the Plasti-
• Camshaft outside diameter "a"
Out of specification → Replace
Within specification → Replace
camshaft case and camshaft
caps as a set.
Camshaft outside diame-
CHECKING THE CAMSHAFT
• Camshaft sprocket "1"
Wear/damage → Replace the
camshaft assembly and timing
chain as a set.
• Decompression system
a. Check that the decompression
mechanism cam "1" moves
b. Check that the decompression
mechanism cam lever pin "2" proj-
ects from the camshaft.
CHECKING THE TIMING CHAIN
• While pressing the tensioner rod
lightly with fingers, use a thin
screwdriver "1" and wind the ten-
sioner rod up fully clockwise.
• When releasing the screwdriver
by pressing lightly with fingers,
make sure that the tensioner rod
will come out smoothly.
• If not, replace the tensioner as-
INSTALLING THE CAMSHAFT
• Exhaust camshaft "1"
• Intake camshaft "2"
a. Turn the crankshaft counterclock-
wise with a wrench.
• Apply the molybdenum disulfide oil
on the camshafts.
• Apply the engine oil on the decom-
• Fill the cylinder head with engine oil
up to the tops "a" of the valve lifters.
b. Align the alignment mark "a" on
the rotor with the alignment mark
"b" on the crankcase cover.
c. Fit the timing chain "3" onto both
camshaft sprockets and install the
camshafts on the cylinder head.
Make sure that the alignment mark
"c" on the exhaust camshaft sprocket
and the alignment mark "d" on the in-
take camshaft sprocket are aligned
with the edge of the cylinder head.