Download Print this page

Advertisement

CHASSIS
△ - marked portion shall be checked for torque tightening after break-in or before each race.
Part to be tightened
Upper bracket and outer tube
Lower bracket and outer tube
Upper bracket and steering stem
Handlebar upper holder
Handlebar lower holder
Steering ring nut
Front fork and damper assembly
Front fork and adjuster
Damper assembly and base valve
Adjuster and damper assembly
Bleed screw (front fork) and base valve
Front fork and front fork protector
Front fork protector and brake hose holder
Throttle grip cap
Clutch lever holder
Clutch lever mounting nut
Clutch lever position lock nut
Front brake master cylinder and bracket
Front brake master cylinder cap
Brake lever mounting bolt
Brake lever mounting nut
Brake lever position locknut
Cable guide (front brake hose) and under bracket
Front brake hose union bolt (brake master cylinder)
Front brake hose union bolt (brake caliper)
Front brake caliper and front fork
Brake caliper (front and rear) and pad pin plug
Brake caliper (front and rear) and pad pin
Brake caliper (front and rear) and bleed screw
Front wheel axle and axle nut
Front wheel axle holder
Front brake disc and wheel hub
Rear brake disc and wheel hub
Footrest bracket and frame
Brake pedal mounting
Brake pedal position locknut
Rear brake master cylinder and frame
Rear brake master cylinder cap
Rear brake hose union bolt (brake caliper)
Rear brake hose union bolt (brake master cylinder)
Rear wheel axle and axle nut
TIGHTENING TORQUES
Thread size
Q'ty
M8 × 1.25
M8 × 1.25
M24 × 1.0
M8 × 1.25
M10 × 1.25
M28 × 1.0
M51 × 1.5
M22 × 1.25
M42 × 1.5
M12 × 1.25
M5 × 0.8
M6 × 1.0
M6 × 1.0
M5 × 0.8
M6 × 1.0
M6 × 1.0
M5 × 0.8
M6 × 1.0
M4 × 0.7
M6 × 1.0
M6 × 1.0
M6 × 1.0
M6 × 1.0
M10 × 1.25
M10 × 1.25
M8 × 1.25
M10 × 1.0
M10 × 1.0
M8 × 1.25
M16 × 1.5
M8 × 1.25
M6 × 1.0
M6 × 1.0
M10 × 1.25
M8 × 1.25
M6 × 1.0
M6 × 1.0
M4 × 0.7
M10 × 1.25
M10 × 1.25
M22 × 1.5
2-13
Tightening torque
Nm
m•kg
4
21
2.1
4
21
2.1
1
145
14.5
4
28
2.8
2
34
3.4
1
Refer to TIP.
2
30
3.0
2
55
5.5
2
29
2.9
2
29
2.9
2
1
0.1
6
5
0.5
2
8
0.8
2
4
0.4
2
5
0.5
1
4
0.4
1
5
0.5
2
9
0.9
2
2
0.2
1
6
0.6
1
6
0.6
1
5
0.5
1
4
0.4
1
30
3.0
1
30
3.0
2
28
2.8
2
2
0.2
2
18
1.8
2
6
0.6
1
105
10.5
4
21
2.1
6
12
1.2
6
14
1.4
4
55
5.5
1
26
2.6
1
6
0.6
2
10
1.0
2
2
0.2
1
30
3.0
1
30
3.0
1
135
13.5
ft•lb
15
15
105
20
24
22
40
21
21
0.7
3.6
5.8
2.9
3.6
2.9
3.6
6.5
1.4
4.3
4.3
3.6
2.9
22
22
20
1.4
13
4.3
75
15
8.7
10
40
19
4.3
7.2
1.4
22
22
98

Advertisement

Comments to this Manuals

Symbols: 0
Latest comments:
  • Rob Apr 28, 2017 08:33:
    Thank you for the manuals. Yzf450 braap!