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INSTALLING THE RIGHT
CRANKCASE COVER
1. Install:
• Dowel pin "1"
• O-ring "2"
• Collar "3"
• Gasket "4"
Apply the lithium soap base grease
on the O-ring.
2. Install:
• Right crankcase cover "1"
• Bolt "2"
Bolt:
10 Nm (1.0 m•kg, 7.2
ft•lb)
• Apply the engine oil on the impeller
shaft end.
• When installing the crankcase cov-
er onto the crankcase, be sure that
the impeller shaft end "3" aligns
with the balancer end slot "4".
• Tighten the bolts in stage, using a
crisscross pattern.
OIL FILTER ELEMENT AND WATER PUMP
INSTALLING THE KICKSTARTER
CRANK
1. Install:
• Kickstarter crank "1"
• Washer
• Bolt (kickstarter crank)
Bolt (kickstarter crank):
33 Nm (3.3 m•kg, 24
ft•lb)
Install so that there is a clearance "a"
of 8 mm (0.31 in) or more between
the kickstarter and frame and that the
kickstarter does not contact the
crankcase cover when it is pulled.
INSTALLING THE WATER PUMP
HOUSING
1. Install:
• Dowel pin "1"
• Gasket "2"
2. Install:
• Water pump housing "1"
• Bolt (water pump housing) "2"
Bolt (water pump hous-
ing):
10 Nm (1.0 m•kg, 7.2
ft•lb)
• Washer "3"
• Coolant drain bolt "4"
Coolant drain bolt:
10 Nm (1.0 m•kg, 7.2
ft•lb)
4-34
3. Install:
• O-ring
• Coolant pipe "1"
• Bolt (radiator pipe) "2"
Bolt (radiator pipe):
10 Nm (1.0 m•kg, 7.2
ft•lb)
Apply the lithium soap base grease
on the O-ring.
INSTALLING THE OIL FILTER
ELEMENT
1. Install:
• Oil filter element "1"
• O-ring "2"
• Oil filter element cover "3"
• Bolt (oil filter element cover)
Bolt (oil filter element
cover):
10 Nm (1.0 m•kg, 7.2
ft•lb)
Apply the lithium soap base grease
on the O-ring.

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  • Rob Apr 28, 2017 08:33:
    Thank you for the manuals. Yzf450 braap!