DKS 9024-080 Installation And Owner's Manual
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DKS 9024-080 Installation And Owner's Manual

Ac powered vehicular slide gate operator
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Installation/Owner's Manual
Use this manual for circuit board 4100-010 Revision AA or higher.
EXTERNAL ENTRAPMENT PROTECTION MUST be
installed or the gate operator WILL NOT function.
AC Powered
Date Installed:
Installer/Company Name:
Phone Number:
Leave Manual with Owner
UL 325 Compliant
Model 9024-080
Model 9024-080
Model 9024-080
AC Powered Vehicular Slide Gate Operator
Circuit Board
Serial Number
and Revision Letter:
Copyright 2016 DoorKing, Inc. All rights reserved.
For Solar Power, See 9024-066 Solar Manual
AC Powered
Copyright 2009 DoorKing, Inc. All rights reserved.
9024-065-Q-8-16

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Summary of Contents for DKS 9024-080

  • Page 1 Installation/Owner’s Manual Model 9024-080 Model 9024-080 Model 9024-080 AC Powered Vehicular Slide Gate Operator Use this manual for circuit board 4100-010 Revision AA or higher. 9024-065-Q-8-16 For Solar Power, See 9024-066 Solar Manual EXTERNAL ENTRAPMENT PROTECTION MUST be installed or the gate operator WILL NOT function.

  • Page 2: Quick Guide: Dip-Switches

    QUICK GUIDE: DIP-Switches See page 21 for more information about DIP-switches. Reset button on circuit board MUST be pressed before new DIP-switch settings will take affect. SW 1 (Top 8 DIP Switches) Switch Function Setting Description Opening direction Opening direction Operator Changes direction operator will cycle open using ON setting.

  • Page 3: Quick Guide

    QUICK GUIDE: Terminal Descriptions See page 28 for terminal wiring. SW 1 • lf SW 1, switch 3 is ON, functions as a UL 325/3 Button 10-Pin Terminal normal full open input (Normal setting). UL 325 • lf SW 1, switch 3 is OFF, input to main See pages 24 - 26 terminal 4 becomes the output from the EXIT loop detector plugged into the EXIT...
  • Page 4 SPECIFICATIONS FOR MODEL 9024-080 Use this manual for the Model 9024-080 operator with circuit board 4100-010 Rev AA or higher ONLY. Class of Operation UL 325 Class I, II, III, IV Type of Gate Vehicular Slide Gates Only Drive Sprocket Size...

  • Page 5: Table Of Contents

    SECTION 6 - OPERATING INSTRUCTIONS 6.1 Operator Controls and Resets 6.2 Shutdown Conditions 6.3 Manual Gate Operation SECTION 7 - MAINTENANCE AND TROUBLESHOOTING 7.1 Maintenance 7.2 Built-In Diagnostics 7.3 Troubleshooting 34-35 7.4 Accessory Items Model 9024-080 AC Input Power Wiring Diagram 9024-065-Q-8-16...

  • Page 6: Slide Gate Requirements

    Illustrations not to scale. Slide Gate Requirements The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate.

  • Page 7: Safety Information For Slide Gate Operators

    Illustration not to scale. Safety Information for Slide Gate Operators Entrapment protection devices are required to reduce the risk of injury. Physical Stops Install sensors where the risk of entrapment or obstruction exists while Positive stops shall be required gate is moving. Individual requirements will vary. See pages 24-26 for to limit travel to the designed more information on typical layout locations and setup.

  • Page 8: Astm 2200 Standard For Gate Construction

    ASTM F2200 Standard for Gate Construction Vehicular gates should be constructed and installed in accordance with ASTM F2200; Standard Specification for Automated Vehicular Gate Construction. For a copy of this standard, contact ASTM directly at 610-832-9585; service@astm.org; or www.astm.org. Important Safety Instructions WARNING - To reduce the risk of injury or death: 1.

  • Page 9: Important Notices

    • For gate operators utilizing contact sensors: 1. One or more contact sensors shall be located where the risk of entrapment or obstruction exist, such as at the leading edge, trailing edge, and post mounted both inside and outside of a vehicular horizontal slide gate. 2.

  • Page 10: Ul325 Entrapment Protection

    UL 325 Entrapment Protection UL 325 Classifications Authoriz ed Personn el ONLY Class I - Residential Class III - Industrial/Limited Access Vehicular Gate Operator Vehicular Gate Operator A vehicular gate operator (or system) intended for use in garages A vehicular gate operator (or system) intended for use in an or parking areas associated with a residence of one-to four single industrial location or building such as a factory or loading dock families.

  • Page 11: Glossary

    Glossary GATE - A moving barrier such as a swinging, sliding, raising, lowering, or the like, barrier, that is a stand-alone passage barrier or is that portion of a wall or fence system that controls entrance and/or egress by persons or vehicles and completes the perimeter of a defined area.

  • Page 12: Section 1 - Installation

    SECTION 1 - INSTALLATION Prior to beginning the installation of the slide gate operator, we suggest that you become familiar with the instructions, illustrations, and wiring guide-lines in this manual. This will help insure that your installation is performed in an efficient and professional manner compliant with UL 325 safety and ASTM F2200 construction standards.

  • Page 13: Typical Gate Types

    1.3 Typical Gate Types The Model 9024 operator is designed to be installed on any of these gate types. See the next 3 pages for specific operator mounting positions. • Steel or Aluminum. • 1,000 lb max. weight per gate. •...

  • Page 14: Operator Mounting Positions

    1.4 Operator Mounting Positions The Model 9024 operator is designed to be installed in the front, rear and center mounting positions shown on this page and the next 2 pages. V-wheel V-rail ornamental gates are shown as examples but other gate types on the previous page can use the same mounting setups.
  • Page 15 Rear Position with Concrete Pad Idler Wheels and Chain Setup Hides the chain from outside the property looking in. • Set one chain Idler wheel at the top and one in the center position. A filler post or barrier may need to be installed between Top View the gate and wall area (See page 2 for more information).
  • Page 16 Center Position with Post Mount Kit Hides the chain from outside the property looking in. Allows the use of DoorKing’s chain tray kit to attach to gate. This is useful with long gates. It supports the chain’s weight and helps prevent chain “stretching”. Idler Wheels and Chain Setup •...

  • Page 17: Concrete Pad Setup Or Optional Post Mount Kit

    1.5 Concrete Pad Setup OR Post Mounting Concrete Pad Setup Gate 4” Minimum Side View 8” 13” Conduit Concrete pad Area MUST be level. Concrete Pad 3.75” 2” 2” 2” 2.5” 3.75” Center 4.5” 3.5” 12” 12” 4” min. above ground. Concrete Pad 24”...

  • Page 18: Positioning Operator And Chain

    1.6 Positioning Operator and Chain Operator and chain are NOT Operator and chain Chain Chain parallel to gate. Bracket MUST be parallel to gate! Idler Wheels Lines up with Idler Wheels Chain bracket MUST line up with chain idler wheels! Chain bracket does NOT align with...

  • Page 19: Endless Idler Assembly (On Select Installations)

    1.8 Endless Idler Assembly On Select Installations DoorKing offers an endless idler assembly with a protective cover designed for the Model 9024 installations (P/N 2600-818). Make sure the endless idler assembly is securely fastened to the wall or post (Depending on which type of installation will be used).

  • Page 20: Doorking's Chain Tray Kit

    1.9 DoorKing’s Chain Tray Kit A chain tray is recommended for gates longer than 20 ft. to support the weight of the chain. DoorKing offers a chain tray kit in 10 ft. sections to fit any length gate. (DoorKing P/N 2601-270 10 Ft. section) The Chain tray supporting brackets can be mounted facing up (as shown) Chain Tray...

  • Page 21: Section 2 - Ac Input Power To Operator(S)

    SECTION 2 - AC INPUT POWER TO OPERATOR(S) Before attempting to connect any wiring to the operator, be sure that the circuit breaker in the electrical panel is in the OFF position. Permanent wiring must be installed to the operator as required by local electrical codes. It is recommended that a licensed electrical contractor perform this work.

  • Page 22: Setting Input Power Jumper And Turning Power On

    2.2 Setting Input Power Jumper and Turning Power ON The “POWER SEL” jumper on the circuit board MUST be set correctly or the operator will not function correctly. DO NOT cycle the operator until the “DIP-Switches” and the “Limit Switches” have been adjusted. Damage could occur to the gate and gate operator.

  • Page 23: Section 3 - Adjustments

    SECTION 3 - ADJUSTMENTS The switch settings and adjustments in this chapter should be made after your installation and wiring to the operator(s) is complete. Whenever any of the programming DIP-switches on the circuit board are changed, ALL power must be shut-off, and then turned back on OR press reset button for the new setting to take effect.

  • Page 24: Dip-Switch Settings For 4100 Circuit Board

    3.2 DIP-Switch Settings for 4100 Circuit Board The two DIP-switches located on the circuit board are used to program the operator to operate in various modes and to turn on or off various operating features. Whenever a switch setting is changed, reset button must be pressed for the new setting to take affect.
  • Page 25 3.2 DIP-Switches Continued SW-1 Switch Switch 1 - Operator Opening Direction: Must OPEN the operator’s gate upon initial AC power up and (Top 8 switches on open command. If the first open command begins to close the gate, turn AC power off and reverse this circuit board) switch.

  • Page 26: Limit Switches

    3.3 Limit Switches Full Open and Close Limits MUST be Set The operator normally stops a cycling gate using the open and close limits. If the limits have not been set, the gate could continue beyond its full open and close positions, damaging the gate and operator.

  • Page 27: Inherent Reverse Sensor Adjustment

    3.4 Inherent Reverse Sensor Adjustment This vehicular gate operator is equipped with an inherent adjustable reversing sensor (Type A) used as entrapment protection system according to UL 325 standards. The gate will reverse direction after “physically” encountering an obstruction in either the opening or closing gate cycle.

  • Page 28: Section 4 - Entrapment And Safety Protection

    SECTION 4 - ENTRAPMENT AND SAFETY PROTECTION External Entrapment Protection Devices: In addition to the inherent reversing sensor system, this operator has a UL 325 terminal for the connection of photo sensors-Type B1 and/or reversing edges-Type B2 entrapment protection required by UL 325 standards. At least ONE external entrapment protection device MUST be installed or the operator will NOT function.

  • Page 29: External Entrapment Protection Device Locations

    4.2 External Entrapment Protection Device Locations Typical UL Photo Sensor mounting height If the distance between the gate and distance away from gate. and wall is greater than 2 1/4”. Filler Post or Barrier Non-Secure Side Secure Side Outside Property Inside Property 5”...
  • Page 30 Wireless Reverse Edge Sample Setup - Single Receiver Open Edge Edge transmitter Open mounted on gate. Beam Close Edge Mount transmitter on gate. Edge Transmitter Wall Open Edge Filler Post (If necessary) Closed Gate Open Beam Close Edge IMPORTANT: Photo sensors must use Normally Closed (NC) contacts with the beam set for light operate (relay activated when beam is not obstructed).

  • Page 31: Loop Detectors

    4.3 Loop Detector Wiring To help protect the operator from accidentally closing on vehicles in the gate’s path, DoorKing highly recommends that loops and loop detectors be installed. Loops are laid underneath, cut into asphalt or concrete driveways or buried beneath gravel and earth driveways.

  • Page 32: Section 5 - Main Terminal Wiring

    SECTION 5 - MAIN TERMINAL WIRING SW 1 5.1 Terminal Descriptions • lf SW 1, switch 3 is ON, functions as a normal full open input (Normal setting). UL 325 • lf SW 1, switch 3 is OFF, input to main See pages 24 - 26 terminal 4 becomes the output from the EXIT loop detector plugged into the EXIT...

  • Page 33: Control Wiring

    5.2 Control Wiring Important: 3-Wire Controls intended for user activation Radio must be located at least six Receiver UL 325/3 Button 10-Pin Terminal (6) feet away from any 3-Button Control Station moving part of the gate and 3-Pin Use a standard 4-wire 3-button control where the user is prevented Remote e Gat...

  • Page 34: Section 6 - Operating Instructions

    SECTION 6 - OPERATING INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS WARNING - To reduce the risk of injury or death: 1. READ AND FOLLOW ALL INSTRUCTIONS. 2. Never let children operate or play with gate controls. Keep the remote control away from children. 3.

  • Page 35: Shutdown Conditions

    6.2 Shutdown Conditions Under various entrapment conditions the operator will assume either a soft or hard (alarm) shutdown. To determine what type of reset action is required, you will need to understand how the different entrapment conditions affect the gate operator. Soft Shutdown (NO Alarm will Sound) This occurs in various situations where the inherent or external entrapment protection devices have been activated.

  • Page 36: Manual Gate Operation

    6.3 Manual Gate Operation Caution: Never attempt to manually operate any gate until you have verified that power to operator has been shut-off. Pull Manual Release Handle Pull straight OUT as far as possible and then UP. Release Handle With handle in UP position, slide back down to lock it in manual release position. Manually Push Gate to Desired Position 9024-065-Q-8-16...

  • Page 37: Section 7 - Maintenance And Troubleshooting

    SECTION 7 - MAINTENANCE AND TROUBLESHOOTING Inspection and service of this gate operator by a qualified technician should be performed anytime a malfunction is observed or suspected. High cycle usage may require more frequent service checks. 7.1 Maintenance When servicing the gate operator, always check any secondary (external) reversing devices (loops, photocells, etc.) for proper operation. If external reversing devices cannot be made operable, do not place this operator in service until the malfunction can be identified and corrected.

  • Page 38: Troubleshooting

    7.3 Troubleshooting Have a good VOM meter with Min/ Max test button to check voltages and continuity. A Meg-Ohm meter capable of checking up to 500 meg-ohms of resistance is necessary to properly check the integrity of the ground loops. When a malfunction occurs, isolate the problem to one of three areas: 1) the operator, 2) the loop system, 3) the keying devices.
  • Page 39 Symptom Possible Solution(s) Secondary operator • Check that SW-2, switch 3 is ON. motor will not run. • Check Motor: Gate must be half way open before testing motor. Turn AC power OFF and remove plug P2 from circuit board. On the P2 terminal, connect terminal 1 to terminal 5 and terminal 2 to terminal 6.

  • Page 40: Accessory Items

    7.4 Accessory Items UL 325 Monitored Entrapment Protection Devices available for the model 9024 swing gate operator. Type B2 Contact Sensors (Reversing Edge) Miller Edge Sensing Edges - all models with a T2 (resistive) termination. Miller Edge Monitored Gate Link Model MGL-K20 Type B1 Non-contact Sensors (Photo Cell) Miller Edge Reflective-Guard Model RG Miller Edge Prime-Guard Model PG...

  • Page 41: Model 9024-080 Ac Input Power Wiring Diagram

    Model 9024-080 AC Input Power Remote Radio Receiver Terminal Limit Switch Partial Limit Switch White Open 1 2 3 5 7 8 9 2 3 4 5 6 7 8 9 10 Sensor Brown Orange Yellow SELF TEST Orange White...

  • Page 42: 9024-065

    Installation/Owner’s Manual Model 9024-080 Model 9024-080 Model 9024-080 AC Powered Vehicular Slide Gate Operator Use this manual for circuit board 4100-010 Revision AA or higher. 9024-065-Q-8-16 For Solar Power, See 9024-066 Solar Manual www.doorking.com DoorKing, Inc. 120 S. Glasgow Avenue Inglewood, California 90301 U.S.A.

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