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Metos Manuals
Commercial Food Equipment
80
Installation and operation manual
Metos 80 Installation And Operation Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
General
Symbols Used in the Manual
Symbols Used on the Appliance
Checking the Relationship of the Appliance and the Manual
Safety Instructions
General
Construction of the Kettle
Safe and Correct Use
Avoiding Burns
Avoiding Risks During Mixing and Tilting the Kettle
Other Instructions for Correct and Safe Use
Changing the Settings and Adjustments
Safety Instructions in the Case of Malfunction (M Model)
Disposal of the Appliance
Other Prohibitions (Dangerous Methods and Procedures)
Operating Principle
Construction
Use for Other Purposes
Intended Use of the Appliance
Functional Description
Operating Switches and Indicator Lights
Indicator Lights
Operation Instructions
Before Use
Preparing the Use
Positioning the Mixing Tool and Scrapers
Tilting the Kettle
Operating the Control Panel - General
Operation Procedures
Cooking
Changing the Temperature
Stopping the Cooking
Mixing Functions
Manual Cooling (Tap Water Cooling) (Accessory)
Self-Control (HACCP) (Option)
After Use
Cleaning
Periodic Service
Service Recording
Possible Interference from the Surroundings (to the Surroundings)
Storage
Installation
Operating Conditions
General
Unpacking the Appliance
Disposal of the Package
Installation
Subsurface Frame Cast into the Floor
Surface Installation Frame Fixed to the Floor
Installing the Kettle on the Frame
Electrical Connections
Water Connections
Quality Requirements for Water Used for Filling the Steam Generator
Extreme Water Conditions
Procedures after Installation
Adjusting the Tilting
Other Installations
Ventilation
First Run and Testing
Filling the Steam Generator
Checking the Safety Block
Staff Training
Troubleshooting
Spare Parts
Product Codes
Voltage Codes
Lid
Pillar, Piping
Pillar, Tilting
Kettle Section, Piping
Mixer, Body
Mixer, Mixing Tool
Kettle Body
Control Pillar, Front Panel
Kettle Electricity
Technical Specifications
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COMBI-KETTLE
VIKING PRO E
TYPE: 40, 60, 80, 100, 150
Accessories
MIXER
MANUAL COOLING
Installation and Operation Manual
S/N: 10910301010030
Rev.: 1.0
Table of
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Spare Parts
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Summarization of Contents
1. General Information
1.1 Symbols Used in Manual
Explains symbols for safety risks, correct procedures, and recommendations within the manual.
1.2 Symbols Used on Appliance
Details symbols found on the appliance, particularly concerning electrical terminals and safety.
1.3 Manual-Appliance Relationship
Guides on relating the appliance's serial number to the manual for ordering new copies.
2. Safety Instructions
2.1 General Safety Compliance
Outlines compliance with directives and general safety notes for the Viking Pro kettle.
2.2 Kettle Construction Overview
Illustrates and lists the main components and parts of the Viking Pro kettle.
2.3 Safe and Correct Use Guidelines
Provides essential instructions for safe and correct operation of the appliance.
2.3.1 Burn Prevention
Warns about hot surfaces, steam, and components to prevent burn injuries.
2.3.2 Mixing and Tilting Risks
Details specific risks associated with mixer operation and kettle tilting.
2.3.3 Additional Safe Use Practices
Offers further safety guidelines for cleaning, operation, and handling the appliance.
2.3.4 Adjustments by Qualified Personnel
Specifies that only qualified persons should change technical adjustments.
2.4 Malfunction Safety Procedures (M Model)
Instructs on stopping the appliance during emergencies or malfunctions.
2.5 Appliance Disposal
Advises on proper disposal methods according to local environmental regulations.
2.6 Prohibited Operations
Prohibits tampering with safety devices and misuse of the appliance.
3. Functional Description
3.1 Intended Use and Limitations
Describes the Viking Pro kettle's purpose and lists forbidden uses or substances.
3.2 Kettle Construction Details
Details the materials and construction of the kettle, including stainless steel types.
3.3 Operating Principle Explained
Explains the heating, tilting, and mixing mechanisms of the kettle.
3.4 Control Panel Switches and Lights
Identifies and explains the functions of the control panel's switches and illuminated buttons.
3.4.1 Indicator Light Functions
Details the meaning and operation of various indicator lights on the control panel.
4. Operation Instructions
4.1 Pre-Operation Checks
Covers essential checks and preparations required before operating the kettle.
4.1.1 Preparation and Safety Valve Testing
Details daily checks and the quarterly procedure for testing the safety valve.
4.2 Operation Procedures Overview
Outlines the step-by-step procedures for using the kettle's various functions.
4.2.1 General Control Panel Operation
Provides general advice on operating the control panel switches and buttons correctly.
4.2.2 Kettle Tilting Procedure
Explains the procedure for tilting and returning the kettle to its upright position.
4.2.3 Mixing Tool and Scraper Installation
Guides on how to attach and securely position the mixing tool and scrapers.
4.2.4 Cooking Process
Details how to start and adjust the heating function for the cooking process.
4.2.5 Temperature Adjustment
Explains how to adjust the kettle's heating temperature using the control switch.
4.2.6 Stopping the Cooking Cycle
Describes the procedure to turn off the heating function and stop cooking.
4.2.7 Mixer Operation and Speed Control
Explains how to start, stop, and adjust the mixer speed and direction.
4.2.8 Manual Cooling System
Guides on how to operate the manual cooling system using tap water.
4.2.9 HACCP Self-Control (Optional)
Refers to a separate manual for the optional HACCP self-control program.
4.3 Post-Operation Procedures
Covers procedures to follow after the kettle has been used.
4.3.1 Kettle Cleaning Guide
Provides detailed instructions and guidelines for cleaning the kettle and its components.
4.3.2 Periodic Maintenance Importance
Emphasizes the importance of preventive maintenance for safe and reliable operation.
4.3.3 Service History Recording
Advises keeping records of all service and repair activities for the kettle.
5. Installation
5.1 General Installation Requirements
Emphasizes following instructions to prevent malfunctions and damage during installation.
5.1.1 Environmental Operating Conditions
Specifies optimal environmental conditions for kettle installation and use.
5.1.2 Electromagnetic Interference
Discusses EMC compliance and potential interference from other electronic devices.
5.1.3 Storage Guidelines
Provides guidelines for safe storage of the kettle before installation.
5.1.4 Appliance Unpacking
Details the process for safely unpacking the kettle and removing protective foils.
5.1.5 Packaging Disposal
Instructs on sorting and disposing of packing materials according to local regulations.
5.2 Installation Methods
Covers general installation requirements like space, floor drain, and fixing methods.
5.2.1 Subsurface Frame Installation
Explains the procedure for installing subsurface frames cast into the floor.
5.2.2 Surface Frame Installation
Details the process of fixing surface installation frames to the floor surface.
5.2.3 Kettle Mounting on Frame
Guides on how to detach cover plates and install the kettle onto the prepared frame.
Installing the Support Pillar
Step-by-step instructions for positioning and fixing the support pillar.
Kettle Section Installation Methods
Explains two alternative methods for transferring and installing the kettle section.
5.3 Electrical Connections
Details the process of making electrical connections, requiring a qualified electrician.
5.4 Water Connections
Outlines requirements for water connections, including pipe sizes and valve fittings.
5.4.1 Water Quality for Steam Generator
Specifies water quality parameters like conductivity, chloride, and pH levels.
5.4.2 Handling Extreme Water Conditions
Advises on filters and treatment for water not meeting quality requirements.
5.5 Ventilation Requirements
Discusses kitchen ventilation requirements, including hood installation.
5.6 Other Installation Options
Refers to a separate manual for installing the self-control option.
5.7 Post-Installation Procedures
Covers checks and adjustments required after the kettle is installed.
5.7.1 Tilting Mechanism Adjustment
Guides on how to adjust the kettle's tilting mechanism for proper leveling.
5.8 Initial Run and Testing
Covers essential initial checks and tests after installation before regular use.
5.8.1 Steam Generator Filling
Explains the procedure for filling the steam generator with water.
5.8.2 Safety Block Testing
Describes the procedure for testing the kettle's safety block.
5.9 Operator Training
Stresses the importance of operator training for correct and safe use.
6. Troubleshooting
7. Spare Parts
7.1 Voltage Codes
Lists voltage codes and their corresponding voltage specifications for electrical connections.
7.2 Product Codes
Details product codes for models, types, and accessories used with the kettle.
8. Technical Specifications
Main Circuit Diagram
Electrical schematic detailing the main power circuits and connections.
Control Circuit Diagrams
Electrical schematics for the control, safety, and energy optimization circuits.
Installation Drawing
Technical drawing showing dimensions, connection points, and installation requirements.
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