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SICK AG
Erwin-Sick-Str. 1 ·
D-79183 Waldkirch
Commissioning Instructions
ATM60 / ATM90 / KHK53
with Profibus DP Interface to EN 50170 Vol. 2
Commissioning Instructions 8013512
Jan 2005

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Summarization of Contents

1 Introduction
1.1 Using these Commissioning Instructions
Guide on how to use the commissioning instructions for encoders and Profibus network.
1.2 Documentation Overview
Lists the complete documentation components for the encoders.
1.3 Document Symbols Explained
Explains symbols used to highlight important information and warnings.
1.4 Conformity and Standards
Details Profibus standards and EU/UK directive compliance.
2 Designations and Abbreviations
2.1 Profibus DP-Specific Terms
Defines Profibus DP-specific terms and acronyms used in the document.
2.2 Data Type Specifications
Lists and explains various data types used in Profibus communication.
2.3 Encoder-Specific Terms
Defines terms and parameters specific to the encoders.
3 Safety Precautions
3.1 Responsibilities of Commissioning Staff
Outlines the duties and responsibilities of personnel involved in commissioning.
3.2 Validity and Application Guidelines
Specifies the intended use and general safety requirements for the encoders.
3.3 Authorised Users Qualifications
Specifies the qualifications required for personnel performing installation and maintenance.
3.4 Safety Guidelines and Personal Protection
Provides general safety guidelines and personal protection measures during operation.
3.5 Encoder Safety Precautions
Details specific safety measures for fitting, operating, and maintaining the encoders.
4 Profibus Introduction and Standards
4.1 Profibus Standardisation Overview
Explains the basis of Profibus standards and its protocol architecture.
4.2 Profibus DP and Protocols
Overview of Profibus DP and its V0 protocol for data exchange.
4.3 Physical Profibus Network Link and Cabling
Details physical connection, topology, RS485, and cabling requirements.
4.4 Device Profiles and Further Information
Device profiles for interoperability and additional resources list.
5 Encoder Modes
5.1 Cyclical Data Transmission Phases
Explains the three phases of data transmission between master and encoder.
5.2 Encoder Data Specification
Details the data types and assemblies supported by the encoder.
6 Encoder Parameters and Scaling
6.1 Scaling Function Conditions
Conditions and methods for using encoder scaling functions.
6.2 Data Storage and Core Parameters
How parameters are stored and fundamental explanations for key attributes.
6.3 Key Encoder Parameters
Control, CPR, CMR, Position Value, and Preset Value parameters.
6.4 Data Assemblies and Components
Details supported data components like position, speed, and time stamp.
7 Device Integration and Projecting
7.1 System Requirements for Integration
Lists requirements for integrating a Profibus DP slave into a system.
7.2 GSD File Description
Explains the GSD file's role in device integration and data exchange.
7.3 UDINT Value Data Mapping
Details how UDINT values are mapped for parameterization.
7.4 Configuration Tool Usage
Using the COM Profibus tool for module and parameter configuration.
8 System Configuration and Parametrisation
8.1 Master-Slave Communication Flow
Explains the communication flow between master and slave devices.
8.2 Data Definitions and Parametrisation Basics
Defines terms and covers standard/device-specific data for parametrisation.
8.3 Encoder Operating Modes and Settings
Details operating modes, diagnostics, scaling, and address settings.
8.4 Configuration and Data Exchange
Configuration of telegram formats and cyclical data traffic.
9 Diagnostic Information
9.1 Diagnostic Evaluation and Messages
How to evaluate and process diagnostic messages from DP slaves.
9.3 Standard Diagnostics Overview
Standard diagnostic data including status bytes and master address.
9.4 Class 1 Device-Specific Diagnostics
Detailed diagnostics for Class 1 devices, including alarms and error correction.
9.5 Class 2 Device-Specific Diagnostics
Advanced diagnostics for Class 2 devices, including alarms, warnings, and controller status.
10 Encoder Mounting and Connection
10.1 Mounting and Screening
General mounting advice and importance of cable screening.
10.2 Bus Link Adapter Screen Connections
Step-by-step guides for screen connection with different adapters.
10.3 Network Connection Details
Connection types, voltage supply, and pinouts for encoders.
10.4 Device Handling and Configuration
Hardware configuration of address, direction, preset, and bus termination.
10.5 Status/Display Information
Information conveyed by the device's LEDs.
11 Technical Description
11.1 Rotary Encoder Description
Describes the ATM 60-P/ATM 90-P rotary encoders' features.
11.2 Linear Encoder Description
Describes the KHK53-P linear encoder's features.
11.3 Profibus Interface Features
Summarizes specific features of the Profibus interface.
11.4 Profibus Interface Specification
Provides detailed specifications for the Profibus interface.

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