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1
SICK ATM90 manual available for free PDF download: Commissioning Instructions
SICK ATM90 Commissioning Instructions (74 pages)
Brand:
SICK
| Category:
Industrial Equipment
| Size: 1 MB
Table of Contents
Table of Contents
3
Contents
3
Schedule of Revisions
8
Introduction
9
Using These Commissioning Instructions
9
Documentation
9
Definition of the Symbols Used in the Document
9
Conformity
9
Profibus
9
European Union Directive Compliance
9
Designations and Abbreviations
11
Profibus DP-Specific
11
Data Type Specifications
11
Encoder-Specific
12
Safety Precautions
13
Responsibilities of the Commissioning Staff
13
Validity and Application
13
Authorised Users
14
Safety Guidelines and Personal Protection
14
Encoder Safety Precautions for Installation, Operation and Maintenance
15
Introduction
16
Profibus Standardisation
16
Profibus DP
16
Figure 4-1: Protocol Architecture
16
DP-V0 Communication Protocol
17
Figure 4-2: Master/Slave Principle of the SRD Service
17
Physical Profibus Network Link
18
Network Topology
18
RS485 Transmission Technology
19
Installation Notes Re: RS485
19
Figure 4-3: Topology of Profibus DP
19
Profibus Cabling for RS485
20
Figure 4-5: Cabling (9-Pin D-Sub Connector) and Bus Termination
20
Cable Screening
21
Device Profiles
21
Further Information
22
Encoder Modes
23
Cyclical Data Transmission
23
Parameterisation
23
Configuration
23
I/O Data Transmission
23
Specification of the Encoder Data
23
Encoder Parameters/Attributes
24
General Conditions for Using the Scaling Function
24
Specification for Using the Encoder in "Continuous Mode
24
Case A) Scaling Function Without Limitation to the Measuring Range (with Offset)
24
Case B) Adapted Scaling Functions (Without Offset)
25
Data Storage
27
Encoder Attributes/Parameters
27
Fundamental Explanations
27
Counting Direction/Code Sequence
27
Scaling Function Control -- [SFC]
28
Measuring Units Per Revolution -- [CPR]
28
Total Measuring Range in Measuring Units -- [CMR]
28
Position Value
28
Preset Value
28
Data Assemblies/Data Components
29
Position Value
29
Speed Value
30
Time Stamp
30
Preset Value
31
Device Integration/Projecting
32
System Requirements
32
Description
32
Figure 7-1: Device Integration
32
Data Mapping of a UINT32 (UDINT) Value
33
Figure 7-2: GSD Implementation
33
Use of the 'COM Profibus' Configuration Tool
34
Module Configuration
34
Figure 7-3: Module Configuration
34
Parameter Settings - Rotary Encoders
35
Figure 7-4: Parameter Data - Operating Mode
35
Figure 7-5: Parameter Data - Scaling
35
Parameter Settings - Linear Encoders
36
Figure 7-6: Parameter Data - Operating Mode
36
Figure 7-7: Parameter Data - Scaling
36
System Configuration
38
Master-Slave Communication
38
Figure 8-1: DP State Machine
38
Stipulations/Definitions
39
Parametrisation
39
DP-Specific Standard Data
39
Device-Specific Data
40
Operating Mode
40
Code Sequence
40
Class 2 Functionality
41
Commissioning Diagnostics Control
41
Scaling Function
41
Enabling the SSA Service
41
Selection of the Address Setting
41
Measuring Units Per Revolution -- [CPR]
42
Total Measuring Range -- [CMR]
42
Configuration
43
Cyclical Data Traffic (Data Exchange Mode)
44
Ddlm_Data_Exchange. - Data Assembly (A1). - Module IN_04
44
Ddlm_Data_Exchange. - Data Assembly (A2). - Modul IO_04
44
Ddlm_Data_Exchange. - Data Assembly (A3). - Modul IN_06
45
Ddlm_Data_Exchange. - Data Assembly (A4). - Modul IO_06
45
Ddlm_Data_Exchange. - Data Assembly (A5). - Modul IN_08
45
Ddlm_Data_Exchange. - Data Assembly (A6). - Module IO_08
46
Diagnostic Information
47
Evaluation at Control Level
47
Diagnostic Messages
47
Standard Diagnostics
48
Status-1
48
Status-2
48
Status-3
49
Master Address
49
Device-Specific Diagnostics - Class 1
49
Class 1 Diagnostic Data - Overview
49
Diagnostic Header
49
Alarms
49
Commissioning Diagnostics Alarm
50
EEPROM Memory Error
50
Error in the Position Value
50
Error Correction Measures
50
Operating Status
51
Device Identification
51
Physical Resolution Span (PRS)
51
Physical Number of Revolutions (Pnumr)
51
Device-Specific Diagnostics - Class 2
52
Class 2 Diagnostic Data - Overview
52
Diagnostic Header
52
Additional Alarms
52
Supported Alarms
53
Warnings
53
Supported Warnings
53
Profile Version
54
Software Version
54
Operating Time
54
Offset Value
54
Counts Per Revolution -- [CPR]
54
Number of Counts Per Measuring Range -- [CMR]
55
Serial Number
55
Manufacturer-Specific Diagnostics (Manufacturer Class)
55
Station Address
55
Encoder Status
55
DP Controller Status
56
Encoder - Mounting and Connection
57
Mounting
57
Screening
57
Screen Connection at the Bus Link Adapter with Cable Fitting ATM60-P/ATM90-P/ KHK53-P
58
Figure 10-1: Screen Connection at the Bus Link Adapter with Cable ATM60-P/ATM90-P/ KHK53-P
58
Screen Connection at the Bus Link Adapter with Screw-In System ATM90-P
59
Figure 10-2: Screen Connection with Screw-In System ATM90-P
59
Connection to the Network
60
Installation Notes Re: Voltage Supply
60
ATM 60 with Bus Link Adapter - Cable Fitting
60
Figure 10-3: Pinout ATM 60 with Bus Link Adapter - Cable Fitting
60
ATM 60 with Bus Link Adapter - Screw-In System M12
61
Figure 10-4: Pinout ATM 60 Direct with Bus Link Adapter - Screw-In System M12
61
ATM 90 with Bus Link Adapter - Cable Fitting
62
Figure 10-5: Pinout ATM 90 with Bus Link Adapter
62
ATM 90 with Screw-In System M14 - Without Bus Link Adapter
63
Figure 10-6: Pinout ATM 90 Direct with Screw-In System M14 - Without Bus Link Adapter
63
Linear Encoder KHK53 with Bus Link Adapter - Cable Fitting
64
Device Handling in the Network
64
Figure 10-7: Pinout Linear Encoder KHK53 with Bus Link Adapter
64
Figure 10-8: Device Handling in the Network 'ATM 60' (DIP Switch in the Bus Link Adapter)
65
Figure 10-9: Device Handling in the Network 'ATM 90' (Aperture for DIP Switch in the Encoder)
65
Address Setting
66
Figure 10-10: Device Handling in the Network 'KHK53' (DIP Switch in the Bus Link Adapter)
66
Figure 10-11: DIP Switch S1 Setting
66
Counting Direction
68
Preset Function
68
Bus Termination
68
Status/Display Information
69
Technical Description
70
Description of the Rotary Encoders
70
Description of the Linear Encoder
70
Profibus Interface - Brief Overview of Specific Features
70
Profibus Interface - Specification
71
List of Figures
72
Notes
73
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