Carlin 100CRD Instruction Manual

Carlin 100CRD Instruction Manual

Advanced oil burners

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Ratings
Input:
99FRD ..................................................0.50 to 3.00 GPH
100CRD ............................................... 0.50 to 2.25 GPH
102CRD (2B\,'' air cone) .................... 2.00 to 3.50 GPH
102CRD (3'' air cone) ....................... 3.00 to 4.50 GPH
Fuels:
U.S. ............................................ No. 1 or No. 2 Fuel oil
Canada ...............No. 1 Stove oil or No. 2 Heating oil
Fuel unit:
............................................................................. Suntec
.................................... 100 to 150
Electrical:
Power ...........................................120V/60 Hz/1-Phase
Motor........................... Carlin PSC, 1/6 HP, 3450 RPM
Current
99FRD ..................................... Approx. 5.5 amps
100CRD ................................... Approx. 5.5 amps
102CRD ................................... Approx. 6.0 amps
Ignition:
..........Carlin Model 41000 electronic - 14,000 volts
Control:
.................... U.L. Group I or II primary safety control
Installer/servicer - Except where specifically stated other-
wise, this manual must be used only by a qualified service
technician. Failure to comply with this or other requirements
in this manual could result in severe personal injury, death or
substantial property damage.
User - Refer only to User care and maintenance on back
page for information regarding operation of this burner. The
burner Instruction Manual is intended only for your service
technician. The burner and heat exchanger must be inspected
Instruction manual
Contents
PLEASE read this first .......................................................2
Codes and standards ........................................................2
1. 99, 100, & 102 Oil nozzle selections ............................3
3. Prepare burner ............................................................9
nozzle pressure
psig
5. Adjustment and verification .......................................22
6. Annual start-up and service ......................................23
7. Repair parts ...............................................................24
8. Maintenance procedures ...........................................26
Warranty .........................................................................27
User care and maintenance ...............................Rear cover
©
70 Maple Street
Ph 413-525-7700
T
ech support
Copyright 2004 - Carlin Combustion Technology, Inc.
800-989-2275
East Longmeadow, MA 01028
Fx 413-525-8306
carlincombustion.com

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Table of Contents
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Summarization of Contents

Introduction, Safety, and Standards
Important Safety and General Information
Critical safety warnings, installer/user guidance, and general information.
Codes and Standards Compliance
Details relevant installation codes and certifications for US and Canada.
Oil Nozzle Selection
Nozzle Specification Tables
Provides guidelines and tables for selecting appropriate oil nozzles for different burners.
Installation and Burner Preparation
Site Preparation and Vent System
Instructions for site inspection, vent system, and air openings.
Burner Assembly and Mounting
Steps for assembling the burner, attaching the air tube, and mounting it in the appliance.
Combustion Head and Fuel System Prep
Procedures for preparing the burner, including head adjustment and fuel system setup.
Wiring, Starting, and Troubleshooting
Wiring Diagrams for Primary Controls
Detailed wiring diagrams and instructions for various primary control models.
Burner Start-Up and Operation
Steps for starting the burner and understanding its operating states and LED indicators.
Troubleshooting Control and Flame Issues
Addresses common problems like no power, lockout, flame failures, and diagnostic LEDs.
Adjustment and Verification
Using Test Instruments for Adjustment
How to use test equipment to adjust the burner for optimal performance.
Overfire Pressure Adjustment
Guidance on adjusting firing rates based on combustion chamber pressure.
Service, Parts, and Maintenance
Annual Start-Up and Service
Recommended annual service tasks for optimal burner performance and safety.
Repair Parts Identification
Comprehensive list of repair parts with part numbers and corresponding burner models.
Component Maintenance Procedures
Procedures for cleaning components, replacing motor/wheel, and handling materials.
Warranty and User Care
Limited Warranty Information
Details the terms and conditions of the product warranty, exclusions, and claims.
User Care and Maintenance Guidelines
Instructions for the end-user regarding routine care and safety precautions.

Table of Contents