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Table of Contents
- 1 Table of Contents
- 2 PLEASE Read this First
- 3 Codes and Standards
- 4 EZ-66 & 102 Oil Nozzle Selections
- 5 Prepare Site • Assemble Burner • Mount Burner
- 6 Prepare Burner
- 7 Adjustment and Verification
- 8 Annual Start-Up and Service
- 9 Repair Parts
- 10 Maintenance Procedures
- 11 User Care and Maintenance
- Download this manual
Ratings
Input:
99FRD, EZ-66 .........................................0.50 to 3.00 GPH
102CRD (2
/
" air cone) ........................ 2.00 to 3.50 GPH
5
8
102CRD (3" air cone) ............................ 3.00 to 4.50 GPH
Fuels:
U.S. ................................................No. 1 or No. 2 Fuel oil
Canada .................... No. 1 Stove oil or No. 2 Heating oil
Fuel unit:
...............................................................................Suntec
........................................ 100 to 150
Electrical:
Power ..............................................120V/60 Hz/1-Phase
Motor................................Carlin PSC, 1/6 HP, 3450 RPM
Current
99FRD, EZ-66 ..............................Approx. 5.5 amps
102CRD .......................................Approx. 6.0 amps
Ignition:
................. Carlin Model 41000 electronic - 19,000 volts
Control:
........................... U.L. Group I or II primary safety control
Agencies:
............................................... UL Listed (US and Canada)
Installer/servicer - Except where specifically stated other-
wise, this manual must be used only by a qualified service
technician. Failure to comply with this or other requirements
in this manual could result in severe personal injury, death or
substantial property damage.
User - Refer only to User care and maintenance on back page
for information regarding operation of this burner. The burner
Instruction Manual is intended only for your service technician.
The burner and heat exchanger must be inspected and started
at least annually by your service technician.
Advanced Oil Burners
Instruction Manual
Contents
PLEASE read this first .......................................................2
Codes and Standards ........................................................2
1. 99, EZ-66 & 102 Oil Nozzle Selections ........................3
3. Prepare Burner ............................................................9
4. Adjustment and Verification .......................................14
nozzle pressure
psig
5. Annual Start-up and Service ......................................15
6. Repair Parts ...............................................................16
7. Maintenance Procedures ...........................................18
User care and maintenance ...............................Rear cover
©
Copyright 2015 - Carlin Combustion Technology, Inc.
Carlin Combustion Technology, Inc.
126 Bailey Road
Ph 203-680-9401
T
ech support
99FRD
Models
102CRD
EZ-66
0.5 to 4.5 GPH
carlincombustion.com
800-989-2275
North Haven, CT 06473
Fx 203-680-9403
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Table of Contents
Related Manuals for Carlin 102CRD
Summarization of Contents
PLEASE Read This First
Special Attention Flags
Flags for DANGER, WARNING, CAUTION, NOTICE indicate hazard levels.
General Information
Covers burner applications, damage/shortage claims, and contact info.
Overheating Safety Procedure
Immediate actions to take during burner overheating.
Codes and Standards
Certification and Listings
Details UL listing and compliance with relevant standards.
United States Installation Codes
Compliance with US codes like NFPA 31 and ANSI/NFPA 70.
Canadian Installation Codes
Compliance with Canadian codes like CSA B139 and CSA C22.
1. Oil Nozzle Selections
99FRD/EZ-66 Standard Air Tube Nozzles
Nozzle specifications for 99FRD/EZ-66 with standard air tubes.
99FRD/EZ-66 Wrapped-Shield Air Tube Nozzles
Nozzle specifications for 99FRD/EZ-66 with wrapped-shield air tubes.
102CRD Nozzle Specifications
Nozzle specifications for 102CRD models.
2. Site Preparation, Assembly, and Mounting
Vent System Requirements
Instructions for inspecting, repairing, and preparing the vent system.
Combustion & Ventilation Air
Guidelines for required air openings based on NFPA 31.
Burner Mounting Procedures
Covers welded flange, universal flange, and pedestal mounting methods.
Air Tube Attachment & Housing
Steps for attaching the air tube to the burner chassis.
3. Burner Preparation
Head Assembly Procedures
Steps for removing, installing, and handling the combustion head assembly.
Nozzle and Electrode Setup
Procedures for nozzle installation and electrode gap verification.
Zero Position Check (99FRD)
Procedure to check the zero position for 99FRD models.
Initial Air Setting Adjustments
Setting initial combustion head and air band for optimal performance.
Fuel Supply System Installation
Inspect and install fuel lines, filters, and heaters.
Fuel System Requirements (One-Line & Two-Line)
Details for one-line and two-line fuel system configurations.
4. Adjustment and Verification
Test Instrument Adjustments
Using test instruments to adjust burner performance and combustion.
Overfire Pressure Impact
How positive overfire pressure affects maximum firing rates.
Verify Burner/Appliance Operation
Procedures to confirm correct operation of burner and controls.
5. Annual Start-up and Service
Annual Service Procedures
Required annual maintenance and service tasks for the burner.
7. Maintenance Procedures
General Maintenance and Service
Overview of maintenance and service procedures.
Blower Wheel Cleaning
Instructions for cleaning dust and debris from the blower wheel.
Blower Motor/Wheel Replacement
Steps for replacing the blower motor or wheel assembly.
Ignitor Checking Procedure
Method for checking the ignitor's functionality.
Ceramic Fiber Material Handling
Safety precautions for handling ceramic fiber materials.
User Care and Maintenance
Maintaining Clear Burner Area
Keeping the area around the burner clear of obstructions and hazards.
Ensuring Airflow Availability
Avoiding obstruction of combustion and ventilation air flow.
Motor Lubrication Notes
Guidance on motor lubrication requirements and potential issues.
Approved Fuel Usage
Warning against using fuels other than specified #1 or #2 heating oil.
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